CN113690103B - Iron core and iron stand stranding equipment - Google Patents
Iron core and iron stand stranding equipment Download PDFInfo
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- CN113690103B CN113690103B CN202110972674.8A CN202110972674A CN113690103B CN 113690103 B CN113690103 B CN 113690103B CN 202110972674 A CN202110972674 A CN 202110972674A CN 113690103 B CN113690103 B CN 113690103B
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 300
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 107
- 238000007599 discharging Methods 0.000 claims abstract description 11
- 239000000969 carrier Substances 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 100
- 230000000903 blocking effect Effects 0.000 claims description 48
- 238000001514 detection method Methods 0.000 claims description 29
- 239000000428 dust Substances 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 4
- 238000000429 assembly Methods 0.000 claims 4
- 230000002950 deficient Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000003749 cleanliness Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H49/00—Apparatus or processes specially adapted to the manufacture of relays or parts thereof
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Specific Conveyance Elements (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides iron core and iron frame stranding equipment which comprises a frame, a turntable rotation driving mechanism, an iron frame feeding mechanism, a coil feeding mechanism, an iron core feeding mechanism, a riveting mechanism and a discharging mechanism, wherein the turntable rotation driving mechanism is arranged on the frame; the turntable is rotatably arranged on the frame, the turntable rotation driving mechanism is arranged on the frame, the output end of the turntable rotation driving mechanism is connected with the turntable, and positioning carriers are arranged on the turntable at intervals along the rotation direction of the turntable; the iron frame feeding mechanism, the coil feeding mechanism, the iron core feeding mechanism, the riveting mechanism and the blanking mechanism are sequentially arranged on the frame along the rotating direction of the turntable; the rotary table is driven by the rotary table rotary driving mechanism to drive the positioning carrier to rotate in sequence, so that the iron frame is fed onto the positioning carrier by the iron frame feeding mechanism, the coil is fed onto the positioning carrier by the coil feeding mechanism, the iron core is fed into the coil by the iron core feeding mechanism, the iron core on the positioning carrier is riveted with the iron frame by the riveting mechanism, and the coil component is grabbed and discharged by the discharging mechanism.
Description
Technical Field
The invention relates to the technical field of relay production, in particular to iron core and iron frame stranding equipment.
Background
The relay is an automatic switching element with an isolation function, is widely applied to remote control, remote measurement, communication, automatic control, electromechanical integration and power electronic equipment, and is one of the most important control elements. The relay mainly comprises a coil, an iron core, an iron frame, an armature, a hook, a push piece, a base, a shell, a terminal and the like. At present, in the production and processing process of a relay, the stranding of an iron core and an iron frame usually adopts a manual feeding mode, the iron core is manually arranged in a coil, then the iron core and the iron frame are arranged on a station of a riveting machine, and then the riveting machine is operated to rivet the iron core and the iron frame together. The automation degree of the stranding process of the iron core and the iron frame is low, the investment of manpower is required to be large, the production cost is improved intangibly, and the problem of low working efficiency exists.
Disclosure of Invention
The invention aims to provide iron core and iron frame stranding equipment capable of automatically riveting iron cores and iron frames.
In order to achieve the aim, the invention provides iron core and iron frame stranding equipment, which comprises a rack, a turntable rotation driving mechanism, an iron frame feeding mechanism, a coil feeding mechanism, an iron core feeding mechanism, a riveting mechanism and a discharging mechanism; the turntable is rotatably arranged on the frame, the turntable rotation driving mechanism is arranged on the frame, the output end of the turntable rotation driving mechanism is connected with the turntable, a plurality of positioning carriers are arranged on the turntable at intervals along the rotation direction of the turntable, and the positioning carriers are used for positioning the coil and the iron frame; the iron frame feeding mechanism, the coil feeding mechanism, the iron core feeding mechanism, the riveting mechanism and the blanking mechanism are sequentially arranged on the frame along the rotating direction of the turntable; the rotary table is driven by the rotary table rotary driving mechanism to drive the positioning carrier to sequentially rotate to positions corresponding to the iron frame feeding mechanism, the coil feeding mechanism, the iron core feeding mechanism, the riveting mechanism and the blanking mechanism, so that the iron frame feeding mechanism is used for feeding the iron frame to the positioning carrier, the coil feeding mechanism is used for feeding the coil to the positioning carrier, the iron core feeding mechanism is used for feeding the iron core to the coil on the positioning carrier, the riveting mechanism is used for riveting the iron core on the positioning carrier with the iron frame, and the blanking mechanism is used for grabbing and blanking the coil assembly formed by the iron core and the iron frame on the positioning carrier.
Preferably, the iron frame feeding mechanism comprises an iron frame feeding mechanism and an iron frame feeding manipulator, the iron frame feeding mechanism and the iron frame feeding manipulator are respectively arranged on the frame, the iron frame feeding mechanism is used for providing the iron frame, and the iron frame feeding manipulator is used for carrying the iron frame provided by the iron frame feeding mechanism to the positioning carrier.
Preferably, the coil feeding mechanism comprises a coil feeding mechanism, a coil direct vibration conveying mechanism, a coil taking manipulator, a coil rotary dislocation mechanism and a coil feeding manipulator, wherein the coil feeding mechanism is arranged on the frame, the coil feeding mechanism is used for providing a coil in a horizontal state, the coil direct vibration conveying mechanism is arranged on the frame, the coil direct vibration conveying mechanism is used for conveying the coil in the horizontal state, the coil taking manipulator is arranged on the frame, the coil taking manipulator is used for carrying the coil on the coil feeding mechanism to a conveying initial end of the coil direct vibration conveying mechanism, the coil rotary dislocation mechanism is arranged on the frame and is positioned on one side of a conveying end of the coil direct vibration conveying mechanism, the coil rotary dislocation mechanism is used for receiving the coil conveyed by the coil direct vibration conveying mechanism and rotating the coil to a vertical state, and the coil feeding manipulator is arranged on the frame, and the coil feeding manipulator is used for carrying the coil on the coil rotary dislocation mechanism to a positioning tool.
Preferably, the coil rotating dislocation mechanism comprises a traversing dislocation driving mechanism, a rotating driving mechanism and a receiving part, wherein the traversing dislocation driving mechanism is arranged on the frame, the rotating driving mechanism is arranged on the traversing dislocation driving mechanism, the output end of the rotating driving mechanism is connected with the receiving part, the receiving part is in butt joint with the conveying tail end of the coil direct vibration conveying mechanism, a containing groove for receiving the coil is arranged on the receiving part, the traversing dislocation driving mechanism drives the receiving part to traverse, and the rotating driving mechanism drives the receiving part to rotate, so that the receiving part is separated from the coil direct vibration conveying mechanism and drives the coil in the containing groove to rotate to a vertical state.
Preferably, the transverse moving and dislocation driving mechanism comprises a transverse moving and dislocation cylinder and a dislocation slide block, the transverse moving and dislocation cylinder is arranged on the frame, the output end of the transverse moving and dislocation cylinder is connected with the dislocation slide block and can drive the dislocation slide block to slide, and the rotary driving mechanism is arranged on the dislocation slide block.
Preferably, the material receiving part comprises a material receiving installation seat, a first material receiving block and a second material receiving block, wherein the material receiving installation seat is arranged on the rotary driving mechanism, the first material receiving block and the second material receiving block are oppositely arranged on the material receiving installation seat, and the accommodating groove is surrounded by the first material receiving block and the second material receiving block.
Preferably, the material receiving part further comprises a material blocking piece and a material blocking elastic piece, an opening for taking off the coil in a vertical state is formed between the first material receiving block and the second material receiving block, the material blocking piece is movably arranged in the material receiving installation seat in a penetrating manner, the material blocking elastic piece is arranged between the material blocking piece and the material receiving installation seat, the material blocking elastic piece is used for driving the material blocking piece to move to seal the opening, and a blocking piece positioned on one side of the material blocking piece is arranged on the rack; and in the process that the transverse moving dislocation driving mechanism drives the material receiving part to transversely move and the rotary driving mechanism drives the material receiving part to rotate, the blocking piece pushes the material blocking piece to move to open the opening and compress the material blocking elastic piece.
Preferably, the iron stand is characterized by further comprising a detection mechanism, wherein the detection mechanism is arranged on the frame, the detection mechanism is distributed between the riveting mechanism and the blanking mechanism along the rotating direction of the turntable, and the detection mechanism is used for detecting the fall of the iron stand and the iron core.
Preferably, the blanking mechanism comprises a blanking manipulator, a main conveying line and a defective product storage mechanism, the blanking manipulator, the main conveying line and the defective product storage mechanism are respectively arranged on the frame, the blanking manipulator can convey the coil assembly which is qualified in detection on the positioning carrier to the main conveying line or convey the coil assembly which is unqualified in detection on the positioning carrier to the defective product storage mechanism, the main conveying line is used for conveying the coil assembly which is qualified in detection, and the defective product storage mechanism is used for storing the coil assembly which is unqualified in detection.
Preferably, the automatic dust removing device further comprises a dust removing mechanism, wherein the dust removing mechanism is arranged on the frame, the dust removing mechanism is distributed between the blanking mechanism and the iron frame feeding mechanism along the rotating direction of the turntable, and the dust removing mechanism is used for removing dust for the positioning carrier in and out.
Compared with the prior art, the iron core and iron frame stranding equipment provided by the invention has the advantages that the positioning carrier on the turntable is driven to sequentially rotate to positions corresponding to the iron frame feeding mechanism, the coil feeding mechanism, the iron core feeding mechanism, the riveting mechanism and the blanking mechanism through the turntable rotary driving mechanism, so that the iron frame feeding mechanism is used for feeding the iron frame to the positioning carrier, the coil feeding mechanism is used for feeding the coil to the positioning carrier, the iron core feeding mechanism is used for feeding the iron core to the coil on the positioning carrier, the riveting mechanism is used for riveting the iron core on the positioning carrier and the iron frame together, and the coil assembly formed by the coil, the iron core and the iron frame on the positioning carrier is used for grabbing and blanking, thereby realizing automatic riveting of the iron core and the iron frame, greatly reducing the labor cost and improving the working efficiency.
Drawings
Fig. 1 is a schematic perspective view of a twisting apparatus for iron cores and frames according to the present invention.
Fig. 2 is a top view of the core and frame stranding apparatus of the present invention.
Fig. 3 is a schematic structural view of the blanking mechanism of the present invention.
Fig. 4 is a schematic structural view of a turntable and a turntable rotation driving mechanism according to the present invention.
Fig. 5 is a schematic structural view of the iron frame feeding mechanism of the present invention.
Fig. 6 is a schematic structural view of the coil feeding mechanism of the present invention.
Fig. 7 is a schematic diagram of the coil rotational misalignment mechanism of the present invention.
Fig. 8 is a schematic view showing another angle of the coil rotational misalignment mechanism of the present invention.
Fig. 9 is a schematic structural view of the iron core feeding mechanism of the present invention.
Fig. 10 is a schematic structural view of the caulking mechanism of the present invention.
Fig. 11 is a schematic structural view of the detection mechanism of the present invention.
Detailed Description
In order to describe the technical content and constructional features of the present invention in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
Referring to fig. 1,2,4 and 6, the iron core and iron frame twisting apparatus 100 of the present invention includes a frame 1, a turntable 2, a turntable rotation driving mechanism 21, an iron frame feeding mechanism 3, a coil feeding mechanism 4, an iron core feeding mechanism 5, a riveting mechanism 6 and a blanking mechanism 7. The turntable 2 is rotatably arranged on the frame 1, the turntable rotation driving mechanism 21 is arranged on the frame 1, the output end of the turntable rotation driving mechanism 21 is connected with the turntable 2, a plurality of positioning carriers 22 are arranged on the turntable 2 at intervals along the rotation direction of the turntable 2, and the positioning carriers 22 are used for positioning coils and iron frames; specifically, the positioning carrier 22 is a carrier capable of punching or retracting, the rack 1 is provided with a clip opening mechanism 23 located at the inner side of the turntable 2, and the clip opening mechanism 23 is used for opening the carrier, but not limited thereto. The iron frame feeding mechanism 3, the coil feeding mechanism 4, the iron core feeding mechanism 5, the riveting mechanism 6 and the blanking mechanism 7 are sequentially arranged on the frame 1 along the rotating direction of the turntable 2; the positioning carrier 22 on the turntable 2 is driven by the turntable rotation driving mechanism 21 to sequentially rotate to positions corresponding to the iron frame feeding mechanism 3, the coil feeding mechanism 4, the iron core feeding mechanism 5, the riveting mechanism 6 and the blanking mechanism 7, so that the iron frame feeding mechanism 3 feeds the iron frame onto the positioning carrier 22, the coil feeding mechanism 4 feeds the coil onto the positioning carrier 22, the iron core feeding mechanism 5 feeds the iron core into the coil on the positioning carrier 22, the riveting mechanism 6 rivets the iron core on the positioning carrier 22 with the iron frame, and the blanking mechanism 7 grabs and feeds the coil assembly formed by the coil on the positioning carrier 22, the iron core and the iron frame.
Referring to fig. 5, in the present embodiment, the iron frame feeding mechanism 3 includes an iron frame feeding mechanism 31 and an iron frame feeding manipulator 32, the iron frame feeding mechanism 31 and the iron frame feeding manipulator 32 are respectively disposed on the frame 1, the iron frame feeding mechanism 31 is used for providing iron frames, and the iron frame feeding manipulator 32 is used for carrying the iron frames provided by the iron frame feeding mechanism 31 onto the positioning carrier 22. The iron frame feeding mechanism 31 may be an existing direct vibration mechanism for conveying an iron frame, and the iron frame feeding manipulator 32 may be an existing four-axis manipulator or six-axis manipulator, but is not limited thereto.
Referring to fig. 6, the coil feeding mechanism 4 includes a coil feeding mechanism 41, a coil direct vibration conveying mechanism 42, a coil taking manipulator 43, a coil rotating and dislocating mechanism 44 and a coil feeding manipulator 45, the coil feeding mechanism 41 is disposed on the frame 1, the coil feeding mechanism 41 is used for providing a coil in a horizontal state, the coil direct vibration conveying mechanism 42 is disposed on the frame 1, the coil direct vibration conveying mechanism 42 is used for conveying the coil in the horizontal state, the coil taking manipulator 43 is disposed on the frame 1, the coil taking manipulator 43 is used for conveying the coil disposed on the coil feeding mechanism 41 to a conveying initial end of the coil direct vibration conveying mechanism 42, the coil rotating and dislocating mechanism 44 is disposed on the frame 1 and is disposed on one side of a conveying end of the coil direct vibration conveying mechanism 42, the coil rotating and dislocating mechanism 44 is used for receiving the coil conveyed by the coil direct vibration conveying mechanism 42 and rotating the coil to a vertical state, the coil feeding manipulator 45 is disposed on the frame 1, and the coil feeding manipulator 45 is used for conveying the coil in the vertical state disposed on the coil rotating and dislocating mechanism 44 to a positioning carrier 22. The coil feeding mechanism 41 is used for providing a coil in a transverse state, the coil taking manipulator 43 is used for carrying the coil located on the coil feeding mechanism 41 to the conveying initial end of the coil direct vibration conveying mechanism 42, the coil direct vibration conveying mechanism 42 is used for conveying the coil to the coil rotating and dislocating mechanism 44, the coil which is picked up is rotated to a vertical state through the coil rotating and dislocating mechanism 44, and the coil in the vertical state on the coil rotating and dislocating mechanism 44 is carried to a corresponding installation position located on an iron frame of the positioning carrier 22 through the coil feeding manipulator 45, so that automatic feeding of the coil is realized. The specific structure and principle of the coil feeding robot 45 and the coil extracting robot 43 are well known to those skilled in the art, and thus are not described herein.
Referring to fig. 7 and 8, the coil rotating and dislocating mechanism 44 includes a traversing dislocating driving mechanism 441, a rotating driving mechanism 442 and a receiving portion 443, wherein the traversing dislocating driving mechanism 441 is disposed on the frame 1, the rotating driving mechanism 442 is disposed on the traversing dislocating driving mechanism 441, an output end of the rotating driving mechanism 442 is connected with the receiving portion 443, the receiving portion 443 is abutted with a conveying end of the coil direct-vibration conveying mechanism 42, a receiving slot 443a for receiving a coil is disposed on the receiving portion 443, the traversing dislocating driving mechanism 441 drives the receiving portion 443 to traverse, and the rotating driving mechanism 442 drives the receiving portion 443 to rotate, so that the receiving portion 443 is separated from the coil direct-vibration conveying mechanism 42 and drives the coil located in the receiving slot 443a to rotate to a vertical state. Specifically, the lateral shifting and dislocation driving mechanism 441 includes a lateral shifting and dislocation cylinder 441a and a dislocation slide block 441b, the lateral shifting and dislocation cylinder 441a is disposed on the frame 1, an output end of the lateral shifting and dislocation cylinder 441a is connected to the dislocation slide block 441b and can drive the dislocation slide block 441b to slide, and the rotation driving mechanism 442 is disposed on the dislocation slide block 441 b. More specifically, the rack 1 is provided with a slide rail 11, and the dislocation slide block 441b is slidably disposed on the slide rail 11. The dislocation sliding block 441b is driven to slide along by the sideslip dislocation cylinder 441a, so that the receiving part 443 is driven to be separated from the coil direct vibration conveying mechanism 42. The rotary driving mechanism 442 may use an existing rotary cylinder or rotary motor.
Referring to fig. 7 and 8, in the present embodiment, the material receiving portion 443 includes a material receiving mounting seat 443b, a first material receiving block 443c and a second material receiving block 443d, the material receiving mounting seat 443b is disposed on the rotation driving mechanism 442, the first material receiving block 443c and the second material receiving block 443d are disposed on the material receiving mounting seat 443b in an opposite manner, and the first material receiving block 443c and the second material receiving block 443d are surrounded with a receiving slot 443a. Further, the material receiving portion 443 further includes a material blocking member 443e and a material blocking elastic member (not shown in the figure), an opening 443f for taking the coil in a vertical state is provided between the first material receiving portion 443c and the second material receiving portion 443d, the material blocking member 443e is movably disposed in the material receiving mounting seat 443b in a penetrating manner, the material blocking elastic member is disposed between the material blocking member 443e and the material receiving mounting seat 443b, the material blocking elastic member is used for driving the material blocking member 443e to move to close the opening 443f, and a blocking member 12 disposed on one side of the material blocking member 443e is disposed on the frame 1. In the process that the traverse dislocation driving mechanism 441 drives the material receiving portion 443 to traverse and the rotation driving mechanism 442 drives the material receiving portion 443 to rotate, the material receiving portion 443 is separated from the coil direct vibration conveying mechanism 42, and the blocking member 12 pushes the blocking member 443e to move to open the opening 443f and compress the blocking elastic member, so that the coil is conveniently taken away from the opening 443f. After the coil is taken away, the traversing dislocation driving mechanism 441 drives the receiving portion 443 to reversely traverse and the rotation driving mechanism 442 drives the receiving portion 443 to reversely rotate, so that the receiving portion 443 is in butt joint with the coil direct vibration conveying mechanism 42 again, the blocking member 12 releases the blocking member 443e, the blocking member 443e is not pushed any more, and the blocking member 443e moves to reset and close the opening 443f under the elastic restoring force of the blocking elastic member. Further, the side of the blocking member 443e is provided with a driving inclined surface, through which the blocking member 12 pushes against the blocking member 443e.
Referring to fig. 6 and 7, a coil distributing mechanism 46 is disposed at a conveying end of the coil direct-vibration conveying mechanism 42, and the coil distributing mechanism 46 is used for blocking or releasing coils located on the coil direct-vibration conveying mechanism 42. The coil distributing mechanism 46 may adopt a structure in which an air cylinder is connected with a distributing member, and the air cylinder drives the distributing member to move to block the coil at the conveying end of the coil direct-vibration conveying mechanism 42, so as to block the coil from entering the accommodating groove 443a of the receiving portion 443. The coil is released by driving the distributing member to move through the air cylinder, and the distributing member does not block the coil any more, so that the coil direct vibration conveying mechanism 42 conveys the coil into the accommodating groove 443a of the receiving portion 443.
Referring to fig. 6, the coil feeding mechanism 41 includes a coil conveying mechanism 411, a first material rack 412, a first supporting mechanism 413 and a first lifting and carrying mechanism 414, where the coil conveying mechanism 411 is disposed on the frame 1, the coil conveying mechanism 411 is sequentially provided with a feeding station and a material taking station along a conveying direction thereof, the first material rack 412 is disposed on the frame 1 and above the feeding station, the first material rack 412 has a first accommodating space, the first accommodating space is used for accommodating a tray 418 with a coil, the first supporting mechanism 413 is disposed on the frame 1 and is used for supporting the tray 418 located in the first accommodating space, and the first lifting and carrying mechanism 414 is disposed on the frame 1 and below the first material rack 412; the tray 418 at the lowest layer of the first accommodating space is conveyed to the feeding station by the first lifting conveying mechanism 414, so that the coil conveying mechanism 411 conveys the tray 418 to the material taking station, and the coil material taking manipulator 43 conveys the coil on the tray 418 at the material taking station to the conveying initial end of the coil direct vibration conveying mechanism 42. When the first lifting and carrying mechanism 414 carries the tray 418 located at the lowest layer of the first accommodating space, the first lifting and carrying mechanism 414 ascends to support the tray 418 in the first accommodating space, the first bearing mechanism 413 loosens and no longer bears the tray 418, the first lifting and carrying mechanism 414 drives all the trays 418 to descend by one tray 418 height, the first bearing mechanism 413 resets and bears the tray 418 above the tray 418 at the lowest layer, and the first lifting and carrying mechanism 414 drives the tray 418 at the lowest layer to descend to the feeding station, so that the trays 418 located at the lowest layer of the first accommodating space are carried to the feeding station one by one. The first lifting and carrying mechanism 414 may adopt a structure that an existing lifting cylinder is connected with a lifting supporting plate, the first supporting mechanism 413 may adopt a structure that an existing telescopic cylinder is connected with a supporting block, and the coil conveying mechanism 411 may adopt an existing belt conveying mechanism, but is not limited thereto.
With continued reference to fig. 6, further, the coil feeding mechanism 41 further includes a second material rack 415, a second supporting mechanism 416, and a second lifting and conveying mechanism 417, the coil conveying mechanism 411 is provided with a discharging station located at a next station of the material taking station along a conveying direction thereof, the second material rack 415 is disposed on the frame 1 and located above the discharging station, the second material rack 415 has a second accommodating space, the second accommodating space is used for placing an empty material tray 418, the second supporting mechanism 416 is disposed on the frame 1 and is used for supporting the material tray 418 located in the second accommodating space, and the second lifting and conveying mechanism 417 is disposed on the frame 1; the empty tray 418 at the material taking station is conveyed to the material discharging station by the coil conveying mechanism 411, so that the second lifting and conveying mechanism 417 lifts the tray 418 at the material discharging station to the second supporting mechanism 416. In the process that the second lifting and carrying mechanism 417 lifts the tray 418 located on the discharging station to the second supporting mechanism 416, the second lifting and carrying mechanism 417 firstly lifts the tray 418 and supports the tray 418 located in the second accommodating space, the second supporting mechanism 416 releases the tray 418 which is not supported any more, the second lifting and carrying mechanism 417 lifts the tray 418 by one more, the second supporting mechanism 416 resets and supports all trays 418 located in the second accommodating space again, and the second lifting and carrying mechanism 417 descends and resets so as to lift the tray 418 located on the next discharging station to the second supporting mechanism 416. The second lifting and carrying mechanism 417 may adopt a structure that an existing lifting cylinder is connected to the lifting supporting plate, and the second supporting mechanism 416 may adopt a structure that an existing telescopic cylinder is connected to the supporting block, but is not limited thereto.
With reference to fig. 6 to 8, the specific working principle of the coil rotating dislocation feeding mechanism is as follows: the first lifting and carrying mechanism 414 of the coil feeding mechanism 41 firstly lifts and supports the trays 418 in the first accommodating space, the first supporting mechanism 413 loosens and does not support the trays 418 any more, the first lifting and carrying mechanism 414 drives all the trays 418 to descend by one tray 418 height, the first supporting mechanism 413 resets and supports the trays 418 above the lowest tray 418, and the first lifting and carrying mechanism 414 drives the trays 418 at the lowest layer to descend to the feeding station. Coil conveying mechanism 411 conveys tray 418 to the material taking station, and coil material taking manipulator 43 conveys the coil on tray 418 at the material taking station to the conveying initial end of coil direct vibration conveying mechanism 42. The coil is conveyed into the accommodating of the receiving part 443 of the coil rotating dislocation mechanism 44 by the coil conveying mechanism, and the coil distributing mechanism 46 blocks the coil located on the coil direct-vibration conveying mechanism 42. The traverse dislocation driving mechanism 441 drives the receiving portion 443 to traverse and the rotation driving mechanism 442 drives the receiving portion 443 to rotate, the receiving portion 443 is separated from the coil direct vibration conveying mechanism 42, the blocking member 12 pushes the blocking member 443e to move to open the opening 443f and compress the blocking elastic member, and the coil feeding manipulator 45 takes the coil from the opening 443f and conveys the coil to the corresponding station. After the tray 418 located on the take-out station is empty, the coil conveying mechanism 411 conveys the tray 418 to the storage station. The second lifting and carrying mechanism 417 firstly lifts the tray 418 and supports the tray 418 located in the second accommodating space, the second bearing mechanism 416 is loosened and does not bear the tray 418 any more, the second lifting and carrying mechanism 417 lifts the height of one tray 418 again, the second bearing mechanism 416 resets and again bears all trays 418 located in the second accommodating space, and the second lifting and carrying mechanism 417 descends and resets so as to lift the next tray 418 located on the discharging station onto the second bearing mechanism 416.
Referring to fig. 9, in the present embodiment, the iron core feeding mechanism 5 includes an iron core feeding vibration disc 51, an iron core dislocation splitting mechanism 52 and a core clamping mechanism 53, the iron core feeding vibration disc 51, the iron core dislocation splitting mechanism 52 and the core clamping mechanism 53 are respectively disposed on the frame 1, a conduit 54 is connected between the iron core feeding vibration disc 51 and the iron core dislocation splitting mechanism 52, iron core feeding vibration can convey iron cores to the iron core dislocation splitting mechanism 52 through the conduit 54, an air circuit system 55 is connected between the iron core dislocation splitting mechanism 52 and the core clamping mechanism 53, the iron cores can be distributed into the air circuit system 55 one by the iron core dislocation splitting mechanism 52, the air circuit system 55 blows the iron cores therein to the core clamping mechanism 53, and the core clamping mechanism 53 is used for feeding the iron cores into coils located on the positioning carrier 22. However, the structure of the iron core feeding mechanism 5 is not limited to this, for example, the iron core feeding mechanism 5 may adopt an existing direct vibration mechanism to convey the iron core, and an existing manipulator is used to grasp the iron core on the direct vibration mechanism into the coil located on the positioning carrier 22.
Referring to fig. 11, the iron core and iron frame stranding apparatus 100 of the present invention further includes a detection mechanism 8, the detection mechanism 8 is disposed on the frame 1, the detection mechanism 8 is distributed between the riveting mechanism 6 and the blanking mechanism 7 along the rotation direction of the turntable 2, and the detection mechanism 8 is used for detecting a drop of riveting the iron frame and the iron core. The detection mechanism 8 can adopt the structure of the prior upper and lower cylinders and the height measuring pen, and the height measuring pen is driven to move up and down by the upper and lower cylinders so as to enable the height measuring pen to detect the head of the iron stand riveted with the iron core. But is not limited thereto.
Referring to fig. 2 and 3, in the present embodiment, the blanking mechanism 7 includes a blanking manipulator 71, a main conveying line 72 and a reject storage mechanism 73, where the blanking manipulator 71, the main conveying line 72 and the reject storage mechanism 73 are respectively disposed on the frame 1, the blanking manipulator 71 can convey the coil assembly with qualified detection on the positioning carrier 22 to the main conveying line 72 or convey the coil assembly with unqualified detection on the positioning carrier 22 to the reject storage mechanism 73, the main conveying line 72 is used for conveying the coil assembly with qualified detection, and the reject storage mechanism 73 is used for storing the coil assembly with unqualified detection.
Referring to fig. 2, the iron core and iron frame stranding apparatus 100 of the present invention further includes a dust removing mechanism 9, the dust removing mechanism 9 is disposed on the frame 1, and the dust removing mechanism 9 is distributed between the blanking mechanism 7 and the iron frame feeding mechanism 3 along the rotation direction of the turntable 2, and the dust removing mechanism 9 is used for removing dust from the positioning carrier 22. After the coil assembly on the positioning carrier 22 is taken away by the blanking mechanism 7, the positioning carrier 22 on the turntable 2 is driven by the turntable rotation driving mechanism 21 to rotate to a position corresponding to the dust removing mechanism 9, and the dust removing mechanism 9 performs dust removing treatment on the positioning carrier 22, so that the cleanliness of the positioning carrier 22 is ensured.
Referring to fig. 1 to 11, the core and frame stranding apparatus 100 of the present invention operates as follows:
The rotary table rotation driving mechanism 21 drives the positioning carrier 22 on the rotary table 2 to sequentially rotate to positions corresponding to the iron frame feeding mechanism 3, the coil feeding mechanism 4, the iron core feeding mechanism 5, the riveting mechanism 6, the detection mechanism 8, the blanking mechanism 7 and the dust removing mechanism 9. The iron stand feeding mechanism 3 firstly feeds the iron stand onto the positioning carrier 22, the coil feeding mechanism 4 feeds the coil onto the positioning carrier 22, the iron core feeding mechanism 5 feeds the iron core into the coil on the positioning carrier 22, the riveting mechanism 6 rivets the iron core on the positioning carrier 22 and the iron stand together, and then the detecting mechanism 8 detects the head of the riveting of the iron stand and the iron core. Then, if the detection is qualified, the blanking manipulator 71 carries the coil assembly on the positioning carrier 22, which is qualified in detection, onto the main conveying line 72; if the detection is failed, the blanking robot 71 carries the coil component on the positioning carrier 22 that is failed to be detected to the reject storage mechanism 73. Finally, the dust removing mechanism 9 performs dust removing treatment on the empty positioning carrier 22, and the rotary table rotary driving mechanism 21 drives the positioning carrier 22 on the rotary table 2 to return to the position corresponding to the iron frame feeding mechanism 3 again, so that the circular work is performed.
In conclusion, the iron core and iron frame twisting equipment 100 can realize automatic riveting of the iron core and the iron frame, greatly reduce labor cost and improve working efficiency.
The foregoing disclosure is only illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, which is defined by the appended claims.
Claims (5)
1. The iron core and iron frame stranding equipment is characterized by comprising a frame, a turntable rotation driving mechanism, an iron frame feeding mechanism, a coil feeding mechanism, an iron core feeding mechanism, a riveting mechanism and a discharging mechanism; the turntable is rotatably arranged on the frame, the turntable rotation driving mechanism is arranged on the frame, the output end of the turntable rotation driving mechanism is connected with the turntable, a plurality of positioning carriers are arranged on the turntable at intervals along the rotation direction of the turntable, and the positioning carriers are used for positioning the coil and the iron frame; the iron frame feeding mechanism, the coil feeding mechanism, the iron core feeding mechanism, the riveting mechanism and the blanking mechanism are sequentially arranged on the frame along the rotating direction of the turntable; the positioning carrier on the turntable is driven to sequentially rotate to positions corresponding to the iron frame feeding mechanism, the coil feeding mechanism, the iron core feeding mechanism, the riveting mechanism and the blanking mechanism by the turntable rotary driving mechanism, so that the iron frame feeding mechanism feeds the iron frame to the positioning carrier, the coil feeding mechanism feeds the coil to the positioning carrier, the iron core feeding mechanism feeds the iron core to the coil on the positioning carrier, the riveting mechanism rivets the iron core on the positioning carrier and the iron frame together, and the blanking mechanism grabs and feeds a coil assembly formed by the coil, the iron core and the iron frame on the positioning carrier;
The iron frame feeding mechanism comprises an iron frame feeding mechanism and an iron frame feeding manipulator, the iron frame feeding mechanism and the iron frame feeding manipulator are respectively arranged on the frame, the iron frame feeding mechanism is used for providing the iron frame, and the iron frame feeding manipulator is used for carrying the iron frame provided by the iron frame feeding mechanism onto the positioning carrier;
The coil feeding mechanism comprises a coil feeding mechanism, a coil direct vibration conveying mechanism, a coil taking manipulator, a coil rotary dislocation mechanism and a coil feeding manipulator, wherein the coil feeding mechanism is arranged on the frame, the coil feeding mechanism is used for providing a coil in a transverse state, the coil direct vibration conveying mechanism is arranged on the frame, the coil direct vibration conveying mechanism is used for conveying the coil in the transverse state, the coil taking manipulator is arranged on the frame, the coil taking manipulator is used for conveying the coil on the coil feeding mechanism to the conveying initial end of the coil direct vibration conveying mechanism, the coil rotary dislocation mechanism is arranged on the frame and is positioned on one side of the conveying end of the coil direct vibration conveying mechanism, the coil rotary dislocation mechanism is used for taking the coil conveyed by the coil direct vibration conveying mechanism and rotating the coil to a vertical state, the coil feeding manipulator is arranged on the frame, and the coil feeding manipulator is used for conveying the coil in the vertical dislocation state on the coil rotary dislocation mechanism to the conveying mechanism;
The coil rotating dislocation mechanism comprises a traversing dislocation driving mechanism, a rotating driving mechanism and a receiving part, wherein the traversing dislocation driving mechanism is arranged on the frame, the rotating driving mechanism is arranged on the traversing dislocation driving mechanism, the output end of the rotating driving mechanism is connected with the receiving part, the receiving part is in butt joint with the conveying tail end of the coil direct vibration conveying mechanism, a containing groove for receiving the coil is arranged on the receiving part, the traversing dislocation driving mechanism is used for driving the receiving part to traverse, and the rotating driving mechanism is used for driving the receiving part to rotate, so that the receiving part is separated from the coil direct vibration conveying mechanism and drives the coil in the containing groove to rotate to a vertical state;
The material receiving part comprises a material receiving installation seat, a first material receiving block and a second material receiving block, the material receiving installation seat is arranged on the rotary driving mechanism, the first material receiving block and the second material receiving block are oppositely arranged on the material receiving installation seat, and the accommodating groove is formed in the periphery of the first material receiving block and the second material receiving block;
The material receiving part further comprises a material blocking piece and a material blocking elastic piece, an opening for taking off the coil in a vertical state is formed between the first material receiving block and the second material receiving block, the material blocking piece is movably arranged in the material receiving installation seat in a penetrating mode, the material blocking elastic piece is arranged between the material blocking piece and the material receiving installation seat, the material blocking elastic piece is used for driving the material blocking piece to move to seal the opening, and a blocking piece positioned on one side of the material blocking piece is arranged on the rack; and in the process that the transverse moving dislocation driving mechanism drives the material receiving part to transversely move and the rotary driving mechanism drives the material receiving part to rotate, the blocking piece pushes the material blocking piece to move to open the opening and compress the material blocking elastic piece.
2. The iron core and iron stand stranding equipment according to claim 1, wherein the traversing dislocation driving mechanism comprises a traversing dislocation cylinder and a dislocation slide block, the traversing dislocation cylinder is arranged on the frame, an output end of the traversing dislocation cylinder is connected with the dislocation slide block and can drive the dislocation slide block to slide, and the rotation driving mechanism is arranged on the dislocation slide block.
3. The iron core and iron stand stranding apparatus of claim 1, further comprising a detection mechanism disposed on the frame, the detection mechanism being disposed between the riveting mechanism and the blanking mechanism along a rotation direction of the turntable, the detection mechanism being configured to detect a head of the iron stand being riveted with the iron core.
4. The iron core and iron stand stranding equipment according to claim 3, wherein the blanking mechanism comprises a blanking manipulator, a main conveying line and a reject storage mechanism, the blanking manipulator, the main conveying line and the reject storage mechanism are respectively arranged on the frame, the blanking manipulator can convey the coil assemblies which are qualified in detection on the positioning carrier to the main conveying line or convey the coil assemblies which are unqualified in detection on the positioning carrier to the reject storage mechanism, the main conveying line is used for conveying the coil assemblies which are qualified in detection, and the reject storage mechanism is used for storing the coil assemblies which are unqualified in detection.
5. The iron core and iron stand stranding equipment of claim 1, further comprising a dust removal mechanism disposed on the frame, wherein the dust removal mechanism is disposed between the blanking mechanism and the iron stand feeding mechanism along a rotation direction of the turntable, and the dust removal mechanism is used for dust removal of the positioning carrier.
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| CN202110972674.8A CN113690103B (en) | 2021-08-23 | 2021-08-23 | Iron core and iron stand stranding equipment |
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| CN202110972674.8A CN113690103B (en) | 2021-08-23 | 2021-08-23 | Iron core and iron stand stranding equipment |
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| CN111532896B (en) * | 2020-05-09 | 2021-11-05 | 苏州基列德智能制造有限公司 | Automatic hank reeling machine |
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| CN111872671A (en) * | 2020-07-02 | 2020-11-03 | 陆小波 | Relay and assembling method and equipment thereof |
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| CN110103017A (en) * | 2017-10-24 | 2019-08-09 | 浙江深科自动化科技有限公司 | The semi-automatic assembling equipment of magnetic system |
| CN108637669A (en) * | 2018-05-14 | 2018-10-12 | 温州佳捷电气有限公司 | A kind of automatic charging assembly device of coil rack |
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Country or region after: China Address after: No. 6, Wanjiang Section, Gangkou Avenue, Wanjiang Street, Dongguan City, Guangdong Province, 523000 Applicant after: Guangdong Ward Precision Technology Co.,Ltd. Address before: No.8, Wanjiang Chuangye Industrial Road, Wanjiang street, Dongguan City, Guangdong Province, 523000 Applicant before: World Precision Manufacturing (Dongguan) Co.,Ltd. Country or region before: China |
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