CN110102735B - Multi-arm mechanical arm for die casting production - Google Patents
Multi-arm mechanical arm for die casting production Download PDFInfo
- Publication number
- CN110102735B CN110102735B CN201910427720.9A CN201910427720A CN110102735B CN 110102735 B CN110102735 B CN 110102735B CN 201910427720 A CN201910427720 A CN 201910427720A CN 110102735 B CN110102735 B CN 110102735B
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- Prior art keywords
- arm
- spray
- manipulator
- embedded
- die casting
- Prior art date
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- 238000004512 die casting Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 239000007921 spray Substances 0.000 claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000005507 spraying Methods 0.000 claims abstract description 19
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 12
- 230000035939 shock Effects 0.000 claims description 16
- 239000006096 absorbing agent Substances 0.000 claims description 15
- 230000009471 action Effects 0.000 description 7
- 230000009466 transformation Effects 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C23/00—Tools; Devices not mentioned before for moulding
- B22C23/02—Devices for coating moulds or cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/2236—Equipment for loosening or ejecting castings from dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/24—Accessories for locating and holding cores or inserts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a dobby manipulator for die casting production, which comprises a base, wherein a traversing gun tube is fixed on the base, a first drawing and a second drawing which can move along the traversing gun tube are arranged on the traversing gun tube, an embedding mechanism is arranged on the first drawing, a bracket is arranged on the second drawing, and a piece taking mechanism and a spraying mechanism are arranged on the bracket in parallel; the utility model provides a mechanism of inlaying including inlaying the arm, inlay elevator motor and set up in the inlaying manipulator of arm lower extreme, get a mechanism including getting the arm, getting a elevator motor and set up in getting a manipulator of arm lower extreme, spraying mechanism include spray arm, spray elevator motor and set up in the spray box of spray arm lower extreme, the spray box on be provided with the release agent shower nozzle. The advantages are that: simple and reasonable structure, high automation degree and high production efficiency.
Description
Technical Field
The invention relates to the technical field of automatic transformation of die casting machines, in particular to a multi-arm manipulator for die casting production.
Background
With the progress of technology and the continuous development of automation equipment, in order to improve and improve the working environment of the die casting industry, reduce the working intensity of workers and improve the working efficiency, more and more traditional equipment is either being subjected to automation and semi-automation transformation or has more functions through the improvement of an automation structure so as to improve the performance of the equipment. The die casting machine is a series of industrial casting machines for obtaining solid metal castings by hydraulically injecting molten metal into a die under the action of pressure to be cooled and molded and opening the die.
In the die casting production process, some inserts (such as heating pipes) are required to be inlaid in products, die castings are required to be taken out from a die after the die casting of the products is finished, and meanwhile, a release agent is required to be sprayed on the die before the die casting is finished. However, the work is mostly done manually, in actual production, because the environment of die casting production is very bad, the workshop temperature is too high, and the release agent can emit pungent smell under high-temperature environment, and a great amount of human body inhalation can have adverse effect on health; there is therefore a need to further improve the automation of die casting, freeing workers from harsh production environments and high-strength operations. The prior development of a double-arm machine for die casting production can realize the automation of taking a part and spraying a release agent, but the automation of embedding cannot be finished, and the embedding work still needs to be finished manually, so that the structure of the double-arm machine needs to be further improved.
Disclosure of Invention
Aiming at the current state of the art, the invention provides the multi-arm manipulator for die casting production, which has the advantages of reasonable structure, high automation degree, flexible movement, high production efficiency and integration of functions of insert, piece taking and release agent spraying.
The technical scheme adopted for solving the technical problems is as follows:
the multi-arm manipulator for die casting production comprises a base, wherein a transverse moving gun barrel is fixed on the base, a first drawing and a second drawing which can move along the transverse moving gun barrel are arranged on the transverse moving gun barrel, an embedding mechanism is arranged on the first drawing, a bracket is arranged on the second drawing, and a piece taking mechanism and a spraying mechanism are arranged on the bracket in parallel; the utility model provides a mechanism of inlaying including inlaying the arm, inlay elevator motor and set up in the inlaying manipulator of arm lower extreme, get a mechanism including getting the arm, getting a elevator motor and set up in getting a manipulator of arm lower extreme, spraying mechanism include spray arm, spray elevator motor and set up in the spray box of spray arm lower extreme, the spray box on be provided with the release agent shower nozzle.
The optimized technical measures also comprise:
the utility model provides a inlay manipulator including mounting panel, deflector, cylinder mounting panel and magnet mounting panel, the mounting panel be connected with the deflector through the guiding axle in center, the cylinder mounting panel on be fixed with ejecting cylinder, ejecting cylinder on be connected with can stretch out the outer inserts ejection axle of magnet mounting panel, the magnet mounting panel on be provided with the product guide block, the product guide block in inlay respectively and have had magnet.
The embedded manipulator is characterized by further comprising a shock absorber connecting plate, wherein the shock absorber connecting plate is connected with the guide plate through a connecting shaft, a shock absorber is fixed on the shock absorber connecting plate, and the front end of the shock absorber is propped against the cylinder mounting plate.
The number of the product guide blocks is 6, the product guide blocks are divided into 2 groups, and 3 product guide blocks in each group are distributed in a triangular shape; in 3 product guide blocks of every group, 2 product guide blocks of top transversely set up, and 1 product guide blocks of below vertically set up.
The product guide block is of a C-shaped structure.
2 ejection cylinders are provided, 4 insert ejection shafts are connected to each ejection cylinder, and the insert ejection shafts are correspondingly arranged on two sides of a transversely arranged product guide block.
Grooves are respectively formed on two sides of the shock absorber connecting plate, and the ejection cylinder is arranged in the corresponding groove.
The back of the embedded arm is provided with an embedded lifting rack, and the embedded lifting motor is connected with an embedded lifting gear meshed with the embedded lifting rack; the embedded arm is provided with an embedded buffer cylinder beside, and an embedded extension rod of the embedded buffer cylinder is connected with an embedded support plate fixed on the embedded arm.
The back of the picking arm is provided with a picking lifting rack, and the picking lifting motor is connected with a picking lifting gear meshed with the picking lifting rack; get a buffer cylinder is provided with by getting a arm, get a buffer cylinder get a extension bar and be fixed in and get a backup pad of getting on the arm and be connected.
The back of the spray arm is provided with a spray lifting rack, and the spray lifting motor is connected with a spray lifting gear meshed with the spray lifting rack; the spray arm is provided with a spray buffer cylinder beside, and a spray extension rod of the spray buffer cylinder is connected with a spray support plate fixed on the spray arm.
The multi-arm manipulator for die casting production has reasonable structure, and is provided with the embedding mechanism, the piece taking mechanism and the spraying mechanism on the transverse moving gun barrel to correspondingly realize automatic operations of embedding, piece taking and release agent spraying, and the operation of the manipulator is used for replacing manual operation, so that the labor cost can be reduced; the mechanism realizes flexible movement in space through the lifting structure driven by the transverse moving gun barrel, the drawing and lifting motor, and has simple structure and quick movement. In addition, the mold is subjected to the operation of spraying the release agent after the workpiece is taken out, so that the workpiece taking mechanism and the spraying mechanism are arranged on the same guide, and the production efficiency can be greatly improved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is an enlarged view of portion B of FIG. 1;
FIG. 4 is a schematic perspective view of another view of the present invention;
FIG. 5 is an enlarged view of portion C of FIG. 4;
FIG. 6 is an enlarged view of portion D of FIG. 4;
fig. 7 is an exploded view of the damascene robot of fig. 1.
Detailed Description
The invention is described in further detail below with reference to the embodiments of the drawings.
The present invention is schematically illustrated in figures 1 to 7,
wherein the reference numerals are as follows: base 1, traversing barrel 2, first draw 31, second draw 32, bracket 33, inlay arm 41, inlay lifting rack 41a, inlay lifting motor 42, inlay manipulator 43, mounting plate 43a, guide plate 43b, cylinder mounting plate 43c, magnet mounting plate 43d, guide shaft 43e, ejector cylinder 43f, inlay ejector shaft 43g, product guide block 43h, magnet 43i, damper connecting plate 43j, groove 43j1, connecting shaft 43k, damper 43l, inlay buffer cylinder 44, inlay extension rod 44a, inlay support plate 45, pick-up arm 51, pick-up lifting rack 51a, pick-up lifting motor 52, pick-up manipulator 53, pick-up buffer cylinder 54, pick-up support plate 55, spray arm 61, spray lifting rack 61a, spray lifting motor 62, spray box 63, release spray head 63a, spray buffer cylinder 64, spray extension rod 64a, spray support plate 65.
As shown in figures 1 to 7 of the drawings,
the multi-arm manipulator for die casting production comprises a base 1, wherein a transverse moving gun barrel 2 is fixed on the base 1, a first leading and pulling part 31 and a second leading and pulling part 32 which can move along the transverse moving gun barrel 2 are arranged on the transverse moving gun barrel 2, an embedding mechanism is arranged on the first leading and pulling part 31, a bracket 33 is arranged on the second leading and pulling part 32, and a part taking mechanism and a spraying mechanism are arranged on the bracket 33 in parallel; the utility model provides a inlay mechanism including inlay arm 41, inlay elevator motor 42 and set up in inlay arm 41 lower extreme inlay manipulator 43, get a mechanism including getting arm 51, get a elevator motor 52 and set up in getting a manipulator 53 of getting arm 51 lower extreme, spraying mechanism include spray arm 61, spray elevator motor 62 and set up in spray box 63 of spray arm 61 lower extreme, spray box 63 on be provided with release agent shower nozzle 63a.
The embedding manipulator 43 comprises an installing plate 43a, a guide plate 43b, a cylinder installing plate 43c and a magnet installing plate 43d, wherein the installing plate 43a is connected with the guide plate 43b through a guide shaft 43e in the center, an ejection cylinder 43f is fixed on the cylinder installing plate 43c, an embedding piece ejection shaft 43g capable of extending out of the magnet installing plate 43d is connected on the ejection cylinder 43f, a product guide block 43h is arranged on the magnet installing plate 43d, and magnets 43i are embedded in the product guide blocks 43h respectively.
The embedded manipulator 43 further comprises a damper connecting plate 43j, the damper connecting plate 43j is connected with the guide plate 43b through a connecting shaft 43k, a damper 43l is fixed on the damper connecting plate 43j, and the front end of the damper 43l abuts against the cylinder mounting plate 43 c.
The number of the product guide blocks 43h is 6, the product guide blocks are divided into 2 groups, and 3 product guide blocks 43h in each group are distributed in a triangular shape; of the 3 product guide blocks 43h of each group, the upper 2 product guide blocks 43h are arranged horizontally, and the lower 1 product guide block 43h is arranged vertically.
The product guide block 43h has a C-shaped structure.
The number of the ejection cylinders 43f is 2, 4 insert ejection shafts 43g are connected to each ejection cylinder 43f, and the insert ejection shafts 43g are correspondingly arranged on two sides of a transversely arranged product guide block 43 h.
Grooves 43j1 are respectively formed on two sides of the shock absorber connecting plate 43j, and the ejection cylinder 43f is arranged in the corresponding groove 43j 1.
The ejector cylinders 43f are arranged in the grooves 43j1 on both sides of the shock absorber connecting plate 43j, so that the structure of the embedding manipulator 43 is more compact and the volume is smaller.
The mosaic manipulator 43 positions the mosaic by using the product guide blocks 43h, and adopts 2 product guide blocks 43h which are transversely arranged and 1 product guide block 43h which is vertically arranged to form triangular positioning, so that the accurate positioning of the mosaic can be realized; the gripping of the inlay is realized by the magnetism of the magnet 43i, and after the inlay is completed, the inlay ejection shaft 43g is extended by the ejection cylinder 43f, so that the inlay is separated from the inlay robot 43. And a shock absorber 43l is arranged on the embedding manipulator 43 to reduce the shock of the embedding manipulator 43, thereby realizing efficient embedding action.
The back of the embedded arm 41 is provided with an embedded lifting rack 41a, and the embedded lifting motor 42 is connected with an embedded lifting gear meshed with the embedded lifting rack 41 a; the mosaic arm 41 is provided with a mosaic buffer cylinder 44 beside, and a mosaic extension rod 44a of the mosaic buffer cylinder 44 is connected with a mosaic support plate 45 fixed on the mosaic arm 41.
The back of the picking arm 51 is provided with a picking lifting rack 51a, and the picking lifting motor 52 is connected with a picking lifting gear meshed with the picking lifting rack 51 a; the picking arm 51 is provided with a picking buffer cylinder 54 beside, and a picking extension rod 54a of the picking buffer cylinder 54 is connected with a picking support plate 55 fixed on the picking arm 51.
A spray lifting rack 61a is arranged on the back of the spray arm 61, and a spray lifting gear meshed with the spray lifting rack 61a is connected to the spray lifting motor 62; a spray buffer cylinder 64 is arranged beside the spray arm 61, and a spray extension rod 64a of the spray buffer cylinder 64 is connected with a spray support plate 65 fixed on the spray arm 61.
The mechanical arm (the embedded arm 41, the picking arm 51 and the spraying arm 61) adopts the same lifting structure, is driven by a lifting motor, and realizes the lifting of the mechanical arm through the meshing transmission of a gear and a rack; and set up the buffer cylinder beside the arm, the extension rod of buffer cylinder is connected with the backup pad on the arm, sets up the buffer cylinder, avoids lift motor inefficacy and leads to the landing of arm.
The practical product all is provided with the protective housing outside the arm and draw, and the motor that uses in the product is servo motor.
Working principle:
the multi-arm manipulator for die casting production is characterized in that a first drawing 31 and a second drawing 32 are arranged on a traversing gun barrel 2, an embedding mechanism is arranged on the first drawing 31, a bracket 33 is arranged on the second drawing 32, and a part taking mechanism and a spraying mechanism are arranged on the bracket 33 in parallel; because after the operation such as die casting, inlay is accomplished to a die casting, need accomplish the action of taking out of product (namely get the action), get the back of completion, need spray release agent (namely spraying action) at mould surface, consequently take out the action and spray work be two continuous actions, will get a mechanism and spray mechanism and set up on same drawing, can reduce the removal step, improve production efficiency.
Lifting mechanisms driven by lifting motors are arranged in the mechanisms to realize lifting of the manipulators (the embedding manipulator 43, the picking manipulator 53 and the spraying box 63). The traversing gun barrel 2 is moved by the first drawing 31 and the second drawing 32, and the drawing (approaching to the operation target or separating from the operation target) of the mechanical arm is realized by the first drawing 31 and the second drawing 32; the traversing and the drawing are driven by a servo motor. The multi-arm manipulator realizes the movement in space through the movement in three dimensions of transverse movement, drawing and lifting, and has flexible movement and simple control.
The automatic die casting mold embedding device realizes automatic operations of die casting embedding, grabbing and release agent spraying, replaces manual operation with operation of the mechanical arm, can reduce labor cost and improves production efficiency.
The preferred embodiments of this invention have been described so far that various changes or modifications may be made by one of ordinary skill in the art without departing from the scope of this invention.
Claims (10)
1. The dobby manipulator for die casting production comprises a base (1), wherein a transverse moving gun barrel (2) is fixed on the base (1), and is characterized in that: the horizontal moving gun tube (2) is provided with a first guiding and pulling device (31) and a second guiding and pulling device (32) which can move along the horizontal moving gun tube (2), the first guiding and pulling device (31) is provided with an embedding mechanism, the second guiding and pulling device (32) is provided with a bracket (33), and the bracket (33) is provided with a piece taking mechanism and a spraying mechanism in parallel; the utility model provides a inlay mechanism including inlay arm (41), inlay elevator motor (42) and set up in inlay arm (41) lower extreme inlay manipulator (43), get a mechanism including getting arm (51), get a elevator motor (52) and set up in getting arm (51) lower extreme get a manipulator (53), spraying mechanism include spray arm (61), spray elevator motor (62) and set up in spray box (63) of spray arm (61) lower extreme, spray box (63) on be provided with release agent shower nozzle (63 a).
2. The multi-arm manipulator for die casting production of claim 1, wherein: inlay manipulator (43) including mounting panel (43 a), deflector (43 b), cylinder mounting panel (43 c) and magnet mounting panel (43 d), mounting panel (43 a) be connected with deflector (43 b) through guiding axle (43 e) in center, cylinder mounting panel (43 c) on be fixed with ejecting cylinder (43 f), ejecting cylinder (43 f) on be connected with can stretch out inlay piece ejection axle (43 g) outside magnet mounting panel (43 d), magnet mounting panel (43 d) on be provided with product guide block (43 h), product guide block (43 h) in inlay respectively magnet (43 i).
3. The multi-arm manipulator for die casting production according to claim 2, wherein: the embedded manipulator (43) further comprises a shock absorber connecting plate (43 j), the shock absorber connecting plate (43 j) is connected with the guide plate (43 b) through a connecting shaft (43 k), a shock absorber (43 l) is fixed on the shock absorber connecting plate (43 j), and the front end of the shock absorber (43 l) abuts against the cylinder mounting plate (43 c).
4. A dobby manipulator for die casting production as claimed in claim 3, wherein: the number of the product guide blocks (43 h) is 6, the product guide blocks are divided into 2 groups, and 3 product guide blocks (43 h) in each group are distributed in a triangular shape; among the 3 product guide blocks (43 h) of each group, the 2 product guide blocks (43 h) above are transversely arranged, and the 1 product guide blocks (43 h) below are vertically arranged.
5. The multi-arm manipulator for die casting production of claim 4, wherein: the product guide block (43 h) is of a C-shaped structure.
6. The multi-arm manipulator for die casting production of claim 5, wherein: the device is characterized in that 2 ejection cylinders (43 f) are provided, each ejection cylinder (43 f) is connected with 4 insert ejection shafts (43 g), and the insert ejection shafts (43 g) are correspondingly arranged on two sides of a transversely arranged product guide block (43 h).
7. The multi-arm manipulator for die casting production of claim 6, wherein: grooves (43 j 1) are respectively formed in two sides of the shock absorber connecting plate (43 j), and the ejection cylinder (43 f) is arranged in the corresponding groove (43 j 1).
8. The multi-arm manipulator for die casting production of claim 1, wherein: the back of the embedded arm (41) is provided with an embedded lifting rack (41 a), and the embedded lifting motor (42) is connected with an embedded lifting gear meshed with the embedded lifting rack (41 a); the embedded buffer cylinder (44) is arranged beside the embedded arm (41), and an embedded extension rod (44 a) of the embedded buffer cylinder (44) is connected with an embedded support plate (45) fixed on the embedded arm (41).
9. The multi-arm manipulator for die casting production of claim 1, wherein: the back of the picking arm (51) is provided with a picking lifting rack (51 a), and the picking lifting motor (52) is connected with a picking lifting gear meshed with the picking lifting rack (51 a); the picking arm (51) is provided with a picking buffer air cylinder (54) beside, and a picking extension rod (54 a) of the picking buffer air cylinder (54) is connected with a picking support plate (55) fixed on the picking arm (51).
10. The multi-arm manipulator for die casting production of claim 1, wherein: a spray lifting rack (61 a) is arranged on the back of the spray arm (61), and a spray lifting gear meshed with the spray lifting rack (61 a) is connected to the spray lifting motor (62); a spray buffer cylinder (64) is arranged beside the spray arm (61), and a spray extension rod (64 a) of the spray buffer cylinder (64) is connected with a spray support plate (65) fixed on the spray arm (61).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910427720.9A CN110102735B (en) | 2019-05-22 | 2019-05-22 | Multi-arm mechanical arm for die casting production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910427720.9A CN110102735B (en) | 2019-05-22 | 2019-05-22 | Multi-arm mechanical arm for die casting production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110102735A CN110102735A (en) | 2019-08-09 |
| CN110102735B true CN110102735B (en) | 2023-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910427720.9A Active CN110102735B (en) | 2019-05-22 | 2019-05-22 | Multi-arm mechanical arm for die casting production |
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| Country | Link |
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| CN (1) | CN110102735B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114888261A (en) * | 2022-05-18 | 2022-08-12 | 南京俊东机器人有限公司 | All-in-one machine using insert of electromagnetic mechanism |
| CN116689726B (en) * | 2023-08-07 | 2023-10-20 | 江苏瑞富精密机械有限公司 | Automobile part die-casting device and die-casting process |
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| US6913063B2 (en) * | 2003-04-02 | 2005-07-05 | Toyota Motor Manufacturing North America, Inc. | Apparatus and method for inserting parts into a mold |
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|---|---|
| CN110102735A (en) | 2019-08-09 |
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