CN110102735A - A kind of Die Casting multi-arm manipulator - Google Patents

A kind of Die Casting multi-arm manipulator Download PDF

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Publication number
CN110102735A
CN110102735A CN201910427720.9A CN201910427720A CN110102735A CN 110102735 A CN110102735 A CN 110102735A CN 201910427720 A CN201910427720 A CN 201910427720A CN 110102735 A CN110102735 A CN 110102735A
Authority
CN
China
Prior art keywords
arm
pickup
die casting
cylinder
spraying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910427720.9A
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Chinese (zh)
Other versions
CN110102735B (en
Inventor
欧阳路长
张通华
李企林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ningbo Ke-Well Robots Technology Co Ltd
Original Assignee
Ningbo Ke-Well Robots Technology Co Ltd
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Priority to CN201910427720.9A priority Critical patent/CN110102735B/en
Publication of CN110102735A publication Critical patent/CN110102735A/en
Application granted granted Critical
Publication of CN110102735B publication Critical patent/CN110102735B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C23/00Tools; Devices not mentioned before for moulding
    • B22C23/02Devices for coating moulds or cores
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2236Equipment for loosening or ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/24Accessories for locating and holding cores or inserts

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

The invention discloses a kind of Die Casting multi-arm manipulators, it include pedestal, traversing gun tube is fixed on the pedestal, being provided on the traversing gun tube can be along the first pulling and the second pulling that traversing gun tube moves, it is provided in first pulling and inlays mechanism, it is provided with bracket in second pulling, is set side by side with removal mechanism and humidifier on the bracket;It is described inlay mechanism include inlay arm, inlay lifting motor and be set to inlay arm lower end inlay manipulator, the removal mechanism includes pickup arm, pickup lifting motor and the taking mechanical hand for being set to pickup arm lower end, the humidifier includes spray arm, spraying lifting motor and the spray tank for being set to spray arm lower end, is provided with release agent spray head on the spray tank.The advantage is that: simple and reasonable for structure, high degree of automation, high production efficiency.

Description

A kind of Die Casting multi-arm manipulator
Technical field
The present invention relates to die casting machine automatic improving technical field, a kind of especially Die Casting multi-arm manipulator.
Background technique
With advances in technology with the continuous development of automation equipment, in order to improve and improve the operation of Die Casting Industry Environment, mitigate labourer working strength and improve working efficiency, more and more traditional equipments or carrying out from Dynamicization, semi-automatic transformation, or by the improvement of automatic structure, possess equipment more multi-functional, to improve the property of equipment Energy.Die casting machine is exactly that molten metal bath injection is cooled and shaped into mold under pressure, and solid metal is obtained after die sinking A series of industrial foundry machineries of casting.
During Die Casting, need some inserts (such as heat-generating pipe) to inlay in the product, after the completion of product die casting It needs for die casting to be removed from the molds, meanwhile, it needs to spray release agent on mold before die casting progress.However these works Make, now mostly by being accomplished manually, in actual production, since the environment of Die Casting is very severe, workshop temperature is excessively high, and Release agent can give out pungent smell again under high temperature environment, and human body, which largely sucks, to generate adverse effect to health;Therefore Worker is solved from the operation of severe production environment and high intensity and is released by the automated procedures for needing to further increase die casting Come.A Die Casting both arms machine had previously been developed, can be realized pickup and the automation of release agent spraying, but has been unable to complete edge Embedding automation inlays work there is still a need for being accomplished manually, therefore its structure is further improved.
Summary of the invention
The technical problem to be solved by the invention for the present situation of prior art is to provide structurally reasonable, the degree of automation Height, it is mobile flexibly, high production efficiency, integrate inserts, pickup, release agent spraying function a kind of Die Casting multi-arm machinery Hand.
The technical scheme of the invention to solve the technical problem is:
A kind of Die Casting multi-arm manipulator, includes pedestal, and traversing gun tube is fixed on the pedestal, and described is traversing It is provided with to be provided in the first pulling and the second pulling that traversing gun tube moves, first pulling on gun tube and inlay Mechanism is provided with bracket in second pulling, is set side by side with removal mechanism and humidifier on the bracket;It is described Mechanism of inlaying include to inlay arm, inlay lifting motor and be set to the manipulator of inlaying for inlaying arm lower end, described takes Part mechanism includes pickup arm, pickup lifting motor and the taking mechanical hand for being set to pickup arm lower end, the humidifier Including spray arm, spraying lifting motor and the spray tank for being set to spray arm lower end, demoulding is provided on the spray tank Agent spray head.
The technical measures of optimization further include:
The mechanical hand of inlaying includes having mounting plate, guide plate, cylinder mounting plate and magnet mounting plate, the mounting plate It is connected by the guiding axis at center with guide plate, ejection cylinder, the ejection gas is fixed on the cylinder mounting plate It is connected with the inserts ejection axis that can be stretched out outside the magnet mounting plate on cylinder, is provided with product on the magnet mounting plate Guide pad is equipped with magnet in the product orientation block.
The manipulator of inlaying further includes having damper connecting plate, and the damper connecting plate is by connecting axis connection and leading To on plate, damper is fixed on the damper connecting plate, front end and the cylinder mounting plate of the damper offset.
The product orientation block totally 6, it is divided into 2 groups, every group of 3 product orientation block distributions triangular in shape;The 3 of every group In a product orientation block, 2 product orientation blocks of top are laterally arranged, and 1 product orientation block of lower section is vertically arranged.
The product orientation block is in C character form structure.
Totally 2, the ejection cylinder, 4 inserts ejection axis, the inserts are connected on each ejection cylinder Ejection axis is correspondingly arranged in the two sides for the product orientation block being laterally arranged.
The two sides of the damper connecting plate are formed respectively with groove, and the ejection cylinder is placed in corresponding groove.
The back side for inlaying arm, which is provided with, inlays lifter rack, and described inlaying is connected with and is inlayed on lifting motor What lifter rack was meshed inlays lifting gear;It is described inlay to be provided with by arm inlay bounce cylinder, described inlays buffering The extension bar of inlaying of cylinder is connected with the support plate of inlaying inlayed on arm is fixed on.
The back side of the pickup arm is provided with pickup lifter rack, is connected on the pickup lifting motor and pickup The pickup lifting gear that lifter rack is meshed;Pickup bounce cylinder, the pickup buffering are provided with by the pickup arm The pickup extension bar of cylinder is connected with the pickup support plate being fixed in pickup arm.
The back side of the spray arm is provided with spraying lifter rack, is connected on the spraying lifting motor and spraying The spraying lifting gear that lifter rack is meshed;Spraying bounce cylinder, the spraying buffering are provided with by the spray arm The spraying extension bar of cylinder is connected with the spraying support plate being fixed on spray arm.
A kind of Die Casting multi-arm manipulator of the present invention, it is structurally reasonable, be equipped on traversing gun tube inlay mechanism, Removal mechanism and humidifier come correspond to realize inlay, pickup, the automatic operation of release agent spraying, substituted with the operation of mechanical arm Manual work can reduce labor cost;The lifting knot that said mechanism is driven by traversing gun tube, pulling and lifting motor Structure realizes the flexible movement in space, and structure is simple, mobile quick.In addition, due to just to be sprayed to mold after the completion of pickup The operation of release agent, therefore removal mechanism and humidifier are set in same pulling, life can be greatly improved in this way Produce efficiency.
Detailed description of the invention
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is the portion A enlarged drawing in Fig. 1;
Fig. 3 is the portion B enlarged drawing in Fig. 1;
Fig. 4 is the schematic perspective view at another visual angle of the invention;
Fig. 5 is the portion C enlarged drawing in Fig. 4;
Fig. 6 is the portion D enlarged drawing in Fig. 4;
Fig. 7 is the decomposition texture schematic diagram that manipulator is inlayed in Fig. 1.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
Structural schematic diagram of the invention as shown in Figure 1 to Figure 7 shows the,
Appended drawing reference therein are as follows: pedestal 1, the first pulling 31, the second pulling 32, bracket 33, inlays arm 41, edge at traversing gun tube 2 Embedding lifter rack 41a, inlay lifting motor 42, inlay manipulator 43, mounting plate 43a, guide plate 43b, cylinder mounting plate 43c, Magnet mounting plate 43d, guiding axis 43e, ejection cylinder 43f, inserts ejection axis 43g, product orientation block 43h, magnet 43i, subtract Shake device connecting plate 43j, groove 43j1, connecting shaft 43k, damper 43l, bounce cylinder 44 is inlayed, extension bar 44a is inlayed, inlays Support plate 45, pickup arm 51, pickup lifter rack 51a, pickup lifting motor 52, taking mechanical hand 53, pickup bounce cylinder 54, Pickup extension bar 54a, pickup support plate 55, spray arm 61, spraying lifter rack 61a, spraying lifting motor 62, spray tank 63, Release agent spray head 63a, spraying bounce cylinder 64, spraying extension bar 64a, spraying support plate 65.
As shown in Figures 1 to 7,
A kind of Die Casting multi-arm manipulator, includes pedestal 1, and traversing gun tube 2 is fixed on the pedestal 1, described Being provided on traversing gun tube 2 can be along the first pulling 31 and the second pulling 32 that traversing gun tube 2 moves, first pulling 31 On be provided with and inlay mechanism, bracket 33 is provided in second pulling 32, is set side by side with pickup on the bracket 33 Mechanism and humidifier;The mechanism of inlaying includes to inlay arm 41, inlay lifting motor 42 and be set to and inlay arm 41 Manipulator 43 is inlayed in lower end, and the removal mechanism includes pickup arm 51, pickup lifting motor 52 and is set to pickup arm The taking mechanical hand 53 of 51 lower ends, the humidifier include spray arm 61, spraying lifting motor 62 and are set to spraying The spray tank 63 of 61 lower end of arm is provided with release agent spray head 63a on the spray tank 63.
The manipulator 43 of inlaying includes mounting plate 43a, guide plate 43b, cylinder mounting plate 43c and magnet installation Plate 43d, the mounting plate 43a are connected by the guiding axis 43e at center with guide plate 43b, the cylinder mounting plate 43c On be fixed with ejection cylinder 43f, be connected with the edge that can be stretched out outside the magnet mounting plate 43d on the ejection cylinder 43f Inserts ejects axis 43g, is provided with product orientation block 43h on the magnet mounting plate 43d, in the product orientation block 43h It is equipped with magnet 43i.
The manipulator 43 of inlaying further includes having damper connecting plate 43j, and damper connecting plate 43j passes through connecting shaft In 43k connection and guide plate 43b, damper 43l is fixed on the damper connecting plate 43j, the damper 43l's Front end offsets with cylinder mounting plate 43c.
The product orientation block 43h totally 6 is divided into 2 groups, every group of 3 product orientation block 43h distributions triangular in shape; In every group of 3 product orientation block 43h, 2 product orientation block 43h of top are laterally arranged, 1 product orientation block of lower section 43h is vertically arranged.
The product orientation block 43h is in C character form structure.
It is connected with 4 inserts totally on the ejection cylinder 43f 2, each ejection cylinder 43f and ejects axis 43g, it is described Inserts ejection axis 43g be correspondingly arranged in the two sides of the product orientation block 43h being laterally arranged.
The two sides of the damper connecting plate 43j are formed respectively with groove 43j1, and the ejection cylinder 43f is placed in correspondence Groove 43j1 in.
Ejection cylinder 43f is set in the groove 43j1 of the two sides damper connecting plate 43j, can make to inlay manipulator 43 Structure it is more compact, volume is smaller.
Originally it inlays manipulator 43 to position inserts using product orientation block 43h, the product being laterally arranged using 2 Guide pad 43h and 1 vertically arranged product orientation block 43h constitute triangulation location, can be realized the accurate positionin of inserts;Benefit With the magnetic crawl for realizing inserts of magnet 43i, after the completion of inlaying, stretch inserts ejection axis 43g using ejection cylinder 43f Out, to make inserts and inlay the disengaging of manipulator 43.And damper 43l is provided on inlaying manipulator 43, to reduce edge The vibration of embedding manipulator 43 is efficiently completed to inlay movement to realize.
The back side for inlaying arm 41, which is provided with, inlays lifter rack 41a, and described inlaying connects on lifting motor 42 Have and inlays lifting gear with inlay that lifter rack 41a is meshed;It is described inlay to be provided with by arm 41 inlay bounce cylinder 44, The extension bar 44a that inlays for inlaying bounce cylinder 44 is connected with the support plate 45 of inlaying inlayed on arm 41 is fixed on.
The back side of the pickup arm 51 is provided with pickup lifter rack 51a, connects on the pickup lifting motor 52 There is the pickup lifting gear being meshed with pickup lifter rack 51a;It is provided with pickup bounce cylinder 54 by the pickup arm 51, The pickup extension bar 54a of the pickup bounce cylinder 54 is connected with the pickup support plate 55 being fixed in pickup arm 51.
The back side of the spray arm 61 is provided with spraying lifter rack 61a, connects on the spraying lifting motor 62 There is the spraying lifting gear being meshed with spraying lifter rack 61a;Spraying bounce cylinder 64 is provided with by the spray arm 61, The spraying extension bar 64a of the spraying bounce cylinder 64 is connected with the spraying support plate 65 being fixed on spray arm 61.
Mechanical arm (inlaying arm 41, pickup arm 51, spray arm 61) of the invention uses identical lifting structure, is by rising Motor driven is dropped, by the engaged transmission of wheel and rack, realizes the lifting of mechanical arm;And the setting buffering gas by mechanical arm The extension bar of cylinder, bounce cylinder is connected with the support plate on mechanical arm, and bounce cylinder is arranged, and lifting motor is avoided to fail and lead Cause the landing of mechanical arm.
Actual product is provided with protective shell outside mechanical arm and pulling, and motor used in product is servo motor.
Working principle:
Die Casting of the invention multi-arm manipulator is provided with the first pulling 31 and the second pulling 32 on traversing gun tube 2, and It is provided in one pulling 31 and inlays mechanism, bracket 33 is set in second pulling 32, removal mechanism and spray is set side by side on bracket 33 Mist mechanism;After the operations such as completing die casting, inlaying in die casting, needing to complete the taking-up movement of product, (i.e. pickup is dynamic Make), after the completion of pickup, need at mould surface spraying release agent (i.e. spray action), therefore taking-up movement is with spray operations Two connected movements, removal mechanism and humidifier are set in same pulling, can reduce moving step, improve production Efficiency.
Be respectively set in each mechanism by lifting motor driving elevating mechanism come realize manipulator (inlay manipulator 43, Taking mechanical hand 53, spray tank 63) lifting.It passes through the first pulling 31 and the second pulling 32 in the mobile reality of traversing gun tube 2 It is existing traversing, realize the pulling of mechanical arm (close to operative goals or far from operation mesh by the first pulling 31 and the second pulling 32 Mark);Traversing and pulling has servo motor driving.This multi-arm manipulator passes through the movement in three traversing, pulling, lifting dimensions Realize the movement in space, mobile flexible, control is simply.
The present invention realize die casting inserts inlay, grab and release agent sprinkling automatic operation, with mechanical arm Operation substitutes manual work, can reduce labor cost, improves production efficiency.
Highly preferred embodiment of the present invention has illustrated, and the various change or remodeling made by those of ordinary skill in the art are not It can depart from the scope of the present invention.

Claims (10)

1. a kind of Die Casting multi-arm manipulator, includes pedestal (1), the pedestal is fixed with traversing gun tube on (1) (2), it is characterized in that: be provided on the traversing gun tube (2) can be along traversing gun tube (2) mobile first pulling (31) and the Two pullings (32) are provided in first pulling (31) and inlay mechanism, are provided with bracket in second pulling (32) (33), removal mechanism and humidifier are set side by side on the bracket (33);The mechanism of inlaying includes to inlay arm (41), that inlays that lifting motor (42) and being set to inlays arm (41) lower end inlays manipulator (43), the removal mechanism It is described including pickup arm (51), pickup lifting motor (52) and the taking mechanical hand (53) for being set to pickup arm (51) lower end Humidifier include spray arm (61), spraying lifting motor (62) and the spray tank for being set to spray arm (61) lower end (63), release agent spray head (63a) is provided on the spray tank (63).
2. a kind of Die Casting multi-arm manipulator according to claim 1, it is characterized in that: described inlays manipulator It (43) include mounting plate (43a), guide plate (43b), cylinder mounting plate (43c) and magnet mounting plate (43d), the peace Loading board (43a) is connected by the guiding axis (43e) at center with guide plate (43b), fixed on the cylinder mounting plate (43c) Have ejection cylinder (43f), the edge of the magnet mounting plate (43d) outside can be stretched out by being connected on the ejection cylinder (43f) Inserts ejects axis (43g), is provided with product orientation block (43h) on the magnet mounting plate (43d), the product orientation block Magnet (43i) is equipped in (43h).
3. a kind of Die Casting multi-arm manipulator according to claim 2, it is characterized in that: described inlays manipulator It (43) further include having damper connecting plate (43j), which is connected by connecting shaft (43k) and guide plate On (43b), be fixed with damper (43l) on the damper connecting plate (43j), the front end of the damper (43l) with Cylinder mounting plate (43c) offsets.
4. a kind of Die Casting multi-arm manipulator according to claim 3, it is characterized in that: the product orientation block (43h) totally 6 is divided into 2 groups, every group of 3 product orientation block (43h) distributions triangular in shape;Every group of 3 product orientation blocks In (43h), 2 product orientation blocks (43h) of top are laterally arranged, and 1 product orientation block (43h) of lower section is vertically arranged.
5. a kind of Die Casting multi-arm manipulator according to claim 4, it is characterized in that: the product orientation block (43h) is in C character form structure.
6. a kind of Die Casting multi-arm manipulator according to claim 5, it is characterized in that: the ejection cylinder (43f) totally 2,4 inserts ejections axis (43g) are connected on each ejection cylinder (43f), and the inserts ejects axis (43g) is correspondingly arranged in the two sides for the product orientation block (43h) being laterally arranged.
7. a kind of Die Casting multi-arm manipulator according to claim 6, it is characterized in that: the damper connecting plate The two sides of (43j) are formed respectively with groove (43j1), and the ejection cylinder (43f) is placed in corresponding groove (43j1).
8. a kind of Die Casting multi-arm manipulator according to claim 1, it is characterized in that: the described arm (41) of inlaying The back side, which is provided with, inlays lifter rack (41a), and described inlaying is connected with and inlays lifter rack (41a) on lifting motor (42) What is be meshed inlays lifting gear;Other be provided with of arm (41) of inlaying is inlayed bounce cylinder (44), and described inlays buffering The extension bar (44a) of inlaying of cylinder (44) is connected with the support plate (45) of inlaying inlayed on arm (41) is fixed on.
9. a kind of Die Casting multi-arm manipulator according to claim 1, it is characterized in that: the pickup arm (51) The back side is provided with pickup lifter rack (51a), is connected on the pickup lifting motor (52) and pickup lifter rack (51a) The pickup lifting gear being meshed;It is provided with pickup bounce cylinder (54) by the pickup arm (51), the pickup buffering The pickup extension bar (54a) of cylinder (54) is connected with the pickup support plate (55) being fixed on pickup arm (51).
10. a kind of Die Casting multi-arm manipulator according to claim 1, it is characterized in that: the spray arm (61) The back side be provided with spraying lifter rack (61a), be connected on the spraying lifting motor (62) and spraying lifter rack The spraying lifting gear that (61a) is meshed;Spraying bounce cylinder (64) are provided with by the spray arm (61), described is sprayed The spraying extension bar (64a) of bounce cylinder (64) is connected with the spraying support plate (65) being fixed on spray arm (61).
CN201910427720.9A 2019-05-22 2019-05-22 Multi-arm mechanical arm for die casting production Active CN110102735B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910427720.9A CN110102735B (en) 2019-05-22 2019-05-22 Multi-arm mechanical arm for die casting production

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Application Number Priority Date Filing Date Title
CN201910427720.9A CN110102735B (en) 2019-05-22 2019-05-22 Multi-arm mechanical arm for die casting production

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CN110102735A true CN110102735A (en) 2019-08-09
CN110102735B CN110102735B (en) 2023-11-14

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN114888261A (en) * 2022-05-18 2022-08-12 南京俊东机器人有限公司 All-in-one machine using insert of electromagnetic mechanism
CN116689726A (en) * 2023-08-07 2023-09-05 江苏瑞富精密机械有限公司 Automobile part die-casting device and die-casting process

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CN108453234A (en) * 2018-06-25 2018-08-28 宁波科伟机器人科技有限公司 A kind of Die Casting both arms machine
CN109570470A (en) * 2018-12-25 2019-04-05 昆山伟拓压铸机械有限公司 A kind of die casting pickup spraying integral machine
CN209969524U (en) * 2019-05-22 2020-01-21 宁波科伟机器人科技有限公司 Multi-arm manipulator for die-casting production

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JP2007111751A (en) * 2005-10-21 2007-05-10 Ahresty Corp Device of mounting insert fitting
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114888261A (en) * 2022-05-18 2022-08-12 南京俊东机器人有限公司 All-in-one machine using insert of electromagnetic mechanism
CN116689726A (en) * 2023-08-07 2023-09-05 江苏瑞富精密机械有限公司 Automobile part die-casting device and die-casting process
CN116689726B (en) * 2023-08-07 2023-10-20 江苏瑞富精密机械有限公司 Automobile part die-casting device and die-casting process

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