CN114888261A - All-in-one machine using insert of electromagnetic mechanism - Google Patents
All-in-one machine using insert of electromagnetic mechanism Download PDFInfo
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- CN114888261A CN114888261A CN202210559492.2A CN202210559492A CN114888261A CN 114888261 A CN114888261 A CN 114888261A CN 202210559492 A CN202210559492 A CN 202210559492A CN 114888261 A CN114888261 A CN 114888261A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 85
- 238000001179 sorption measurement Methods 0.000 claims abstract description 31
- 238000005507 spraying Methods 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000007704 transition Effects 0.000 claims description 22
- 238000010926 purge Methods 0.000 claims description 10
- 238000000889 atomisation Methods 0.000 claims description 4
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004512 die casting Methods 0.000 abstract description 30
- 230000008569 process Effects 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract description 3
- 239000007921 spray Substances 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 8
- 230000009471 action Effects 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 238000011217 control strategy Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000013486 operation strategy Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
- B22D17/24—Accessories for locating and holding cores or inserts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention belongs to the technical field of die casting machines, and particularly relates to an all-in-one machine using an electromagnetic mechanism insert, which comprises an X shaft assembly, wherein a Y shaft assembly I and a Y shaft assembly II are installed on the X shaft assembly, a Z shaft assembly I and a Z shaft assembly II are installed on the Y shaft assembly I, and a Z shaft assembly III is installed on the Y shaft assembly II; a workpiece taking assembly is installed on the Z shaft assembly I, and a spraying assembly is installed on the Z shaft assembly III; an insert assembly is mounted on the Z shaft assembly II; the all-in-one machine is arranged at the top of a die casting machine, does not occupy a field working site, and can solve the problem of limited installation space; the mold insert subassembly contains electromagnetic mechanism, and with the help of the electromagnetic adsorption power between electromagnetic mechanism and the die casting machine mould, Z axle subassembly two does not receive the influence of the reaction force of mold insert subassembly thrust, avoids positional deviation, guarantees the high accuracy mold insert process, consequently can be under the state that keeps the high accuracy, realize all-in-one mold insert simultaneously, get the function of piece, spraying.
Description
Technical Field
The invention belongs to the technical field of die casting machines, and particularly relates to an all-in-one machine using an electromagnetic mechanism insert.
Background
In the aluminum die casting industry, a cold die casting machine which is commonly used at present is a casting machine which injects molten aluminum liquid into a die cavity through an injection rod for cooling and forming, and obtains an aluminum casting with higher precision after die opening. With the rapid development of industries such as household appliances and automobiles, the form and structure of a die casting become more complex with the increase of functions of parts, and for many die castings with special functions or special requirements, workpieces such as a shaft sleeve, a shaft rod, a heating pipe and the like need to be placed at specific positions of a die casting die before die casting, so that the complexity of the die casting process and the single-piece die casting period are improved, a large amount of manpower and material resources are consumed, errors exist in manual insert operation, and the defective rate is also increased greatly.
At present, in order to reduce the waste of human resources and reduce the defective rate caused by human factors, a six-degree-of-freedom insert robot which can be used for inserts already exists in the market, but the insert robot can realize the automatic processes of insert taking, insert taking and spraying only by matching with an insert taking robot and a spraying robot, so that the cost of die-casting production is greatly increased; and the peripheral space position of die casting machine is limited, can not realize simultaneously installing a plurality of robots well, often need only to realize through choosing one or two functions in mold insert, the piece of getting, the spraying three.
Disclosure of Invention
In view of the above disadvantages, the present invention provides an all-in-one machine using an insert of an electromagnetic mechanism.
The invention provides the following technical scheme:
an integrated machine using an electromagnetic mechanism insert comprises an X shaft assembly, wherein a Y shaft assembly I and a Y shaft assembly II are mounted on the X shaft assembly, a Z shaft assembly I and a Z shaft assembly II are mounted on the Y shaft assembly I, and a Z shaft assembly III is mounted on the Y shaft assembly II; a workpiece taking assembly is installed on the Z shaft assembly I, and a spraying assembly is installed on the Z shaft assembly III; an insert assembly is mounted on the Z shaft assembly II;
the insert assembly comprises a fixing plate and a transition plate, and a power mechanism for driving the transition plate to move in the direction close to or far away from the fixing plate is arranged on the fixing plate;
a plurality of guide pillars are fixedly connected to the fixed plate, the guide pillars pass through holes arranged on the transition plate, and an electromagnetic adsorption mechanism is installed at one end of each guide pillar, which passes through each through hole;
one end of the transition plate, which is far away from the fixed plate, is fixedly connected with a plurality of ejector rods;
clamping jaw mechanisms are arranged on two sides of the fixed plate, and the clamping jaw mechanisms do not interfere with the transition plate.
The X-axis assembly comprises a support, an X-axis beam, an X-axis guide rail and a pair of X-axis sliding mechanisms;
the support is fixedly connected to the bottom of the X-axis beam, and the X-axis guide rail is fixedly connected to the top of the X-axis beam; the pair of X-axis sliding mechanisms are arranged on the X-axis guide rails;
the Y-axis assembly I and the Y-axis assembly II are respectively connected with the X-axis sliding mechanism.
The Y-axis assembly I comprises a driving assembly I fixedly connected with the X-axis sliding mechanism, and the driving assembly I is used for driving the sliding rail I to do linear motion along the Y direction;
and a Y-axis section bar is fixedly connected to the first slide rail.
The structure of the Y shaft assembly II is the same as that of the Y shaft assembly.
The Z-axis assembly I comprises a driving assembly II fixedly connected with the Y-axis section bar, and the driving assembly II is used for driving the sliding rail II to do linear motion along the Z direction;
and a Z-axis profile is fixedly connected to the second sliding rail.
The Z shaft assembly II, the Z shaft assembly III and the Z shaft assembly I have the same structure.
The part taking mechanism comprises a part taking support fixedly connected with a Z-axis profile of the Z-axis assembly I, and the lower end of the part taking support is hinged with a pneumatic clamping jaw assembly; and a third driving assembly for driving the pneumatic clamping jaw assembly to rotate is further arranged on the workpiece taking bracket.
The spraying assembly comprises a shunting block fixedly connected with a Z-axis profile of a Z-axis assembly III, a runner plate is fixedly connected to the side end of the shunting block, and the runner plate is provided with a plurality of first runners and second runners; the runner plate is provided with a plurality of first nozzles communicated with the first runner and a plurality of second nozzles communicated with the second runner.
The control assembly comprises an atomizing valve bank, a release agent valve bank, a control valve bank and a purge valve bank;
a pipeline of the atomization gas valve group is connected with the first flow passage and is used for providing an atomization gas source;
the pipeline of the release agent valve bank is connected with the first runner and used for providing release agent;
the control valve group is used for controlling the opening and closing of the first nozzle and the second nozzle;
and a pipeline of the purge gas valve group is connected with the second flow channel and is used for providing a purge gas source.
The power mechanism comprises an air cylinder fixedly connected with the fixing plate, and a piston rod of the air cylinder is connected with the transition plate through a flange.
One end of the guide post is fixedly connected with an adjusting bolt which is in threaded connection with the fixed plate; the other end of the guide post is fixedly connected with a spherical hinge seat, the spherical hinge seat is provided with a spherical groove, and a pair of half spherical tiles are symmetrically and rotatably arranged in the spherical groove;
a rotating ball is arranged between the pair of hemispherical tiles and fixedly connected with a connecting column, and an electromagnetic adsorption mechanism is connected with the connecting column;
and a threaded hole communicated with the spherical groove is further formed in the spherical hinge seat, and a fastening bolt is installed in the threaded hole.
The invention has the beneficial effects that:
the all-in-one machine is arranged at the top of a die casting machine, does not occupy a field working site, and can solve the problem of limited installation space; the insert assembly and the part taking assembly are arranged at the end part of the same Y-axis assembly, and the parts taking and the inserts can be mutually independent in the vertical process and are flexibly controlled; the insert parameters are set by combining key indexes such as the shape of the insert, the position of the insert in a die casting, the characteristics of a die cavity and the like, and the insert strategy can be accurately formulated; the mold insert subassembly contains electromagnetic mechanism, and with the help of the electromagnetic adsorption power between electromagnetic mechanism and the die casting machine mould, Z axle subassembly two does not receive the reaction force's of mold insert subassembly thrust influence, avoids positional deviation, guarantees the high accuracy mold insert, consequently can be under the state that keeps the high accuracy, realize the all-in-one mold insert simultaneously, get the function of piece, spraying.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the X-axis assembly;
FIG. 3 is a schematic view of a Y-axis assembly configuration;
FIG. 4 is a schematic view of a Z-axis assembly configuration;
FIG. 5 is a schematic view of a pick-up assembly;
FIG. 6 is a schematic view of the spray assembly;
FIG. 7 is a schematic view of an insert assembly;
FIG. 8 is a schematic view of a cylinder installation;
FIG. 9 is a schematic view of the guide post structure;
fig. 10 is an enlarged view at a in fig. 9.
Labeled as: the device comprises an X-axis beam 101, an X-axis guide rail 102, an X-axis sliding mechanism 103, a support 104, a control assembly 107, a first Y-axis assembly 200, a first driving assembly 201, a first sliding rail 202, a Y-axis profile 203, a second Y-axis assembly 204, a first Z-axis assembly 300, a second driving assembly 301, a second sliding rail 302, a Z-axis profile 303, a second Z-axis assembly 304, a third Z-axis assembly 305, a part taking mechanism 400, a part taking support 401, a third driving assembly 402, a pneumatic clamping jaw assembly 403, an insert assembly 500, a fixing plate 501, a transition plate 502, a top rod 503, an electromagnetic adsorption mechanism 504, a clamping jaw mechanism 505, an air cylinder 506, a piston rod 507, a guide pillar 508, a spraying assembly 600, a diversion block 601, a runner plate 602, a first runner 603, a first nozzle 604, a second runner 605, a second nozzle 606, an adjusting bolt 509, a rotating ball 510, a connecting pillar 511, a ball hinge seat 512, a ball groove 513, a hemispherical tile 514 and a fastening bolt 515.
Detailed Description
Example one
As shown in fig. 1-8, an all-in-one machine using an insert of an electromagnetic mechanism comprises an X shaft assembly, wherein a first Y shaft assembly 200 and a second Y shaft assembly 204 are installed on the X shaft assembly, a first Z shaft assembly 300 and a second Z shaft assembly 304 are installed on the first Y shaft assembly 200, a third Z shaft assembly 305 is installed on the second Y shaft assembly 204, a workpiece taking assembly 400 is installed on the first Z shaft assembly 300, a spraying assembly 600 is installed on the third Z shaft assembly 305, and an insert assembly 500 is installed on the second Z shaft assembly 304. The X-axis assembly may drive the Y-axis assembly 200 and the Y-axis assembly 204 to move in the X-direction, thereby providing freedom of movement in the X-axis direction for the pick-off assembly 400, the spray assembly 600, and the insert assembly 500. The first Y-axis assembly 200 can drive the first Z-axis assembly 300 and the second Z-axis assembly 304 to move in the Y-direction, and the second Y-axis assembly 204 can drive the third Z-axis assembly 305 to move in the Y-direction, so that the movement freedom of the picking assembly 400, the spraying assembly 600 and the insert assembly 500 in the Y-axis direction is provided. The first Z-axis assembly 300 may drive the pick assembly 400 to move in the Z-direction, the second Z-axis assembly 304 may drive the insert assembly 500 to move in the Z-direction, and the third Z-axis assembly 305 may drive the spray assembly 600 to move in the Z-direction, thereby providing freedom of movement in the Z-axis direction of the pick assembly 400, the spray assembly 600, and the insert assembly 500. A control assembly 107 is further provided, the control assembly 107 comprises a control device, the control device can control the opening and closing of the X shaft assembly, the Y shaft assembly I200, the Y shaft assembly II 204, the Z shaft assembly I300, the Z shaft assembly II 304 and the Z shaft assembly III 305, and an operation strategy can be set, so that the movement path can be controlled. The control device can also control the switches and the operation actions of the part taking assembly 400, the spraying assembly 600 and the insert assembly 500, so that the part taking assembly 400 achieves the functions of clamping and adjusting the direction of a workpiece, the insert assembly 500 achieves the functions of clamping and placing, adjusting the direction, adsorbing a mold and pushing a sample piece, and the spraying assembly 600 achieves the functions of cooling the mold, spraying a release agent and drying the mold.
Specifically, the X-axis assembly includes a support 104, an X-axis beam 101, an X-axis guide rail 102, and a pair of X-axis sliding mechanisms 103, wherein the support 104 is fixedly connected to the bottom of the X-axis beam 101 by a bolt connection, and the X-axis guide rail 102 is fixedly connected to the top of the X-axis beam 101 by a bolt connection. The pair of X-axis sliding mechanisms 103 are mounted on the X-axis guide rail 102, the X-axis sliding mechanisms 103 include a driving device and a sliding frame, the driving device is electrically connected with the control device, and the driving device can drive the sliding frame to make X-directional linear motion along the X-axis guide rail 102. The first Y-axis assembly 200 and the second Y-axis assembly 204 are respectively connected with the X-axis sliding mechanism 103, and the pair of X-axis sliding mechanisms 103 can independently move along the X-axis guide rail 102, so that the first Y-axis assembly 200 and the second Y-axis assembly 204 are respectively driven to move along the X direction.
The second Y-axis assembly 204 has the same structure as the first Y-axis assembly 200, and specifically, the first Y-axis assembly 200 includes a first driving assembly 201 fixedly connected to the carriage of the X-axis sliding mechanism 103, the first driving assembly 201 is used for driving the first sliding rail 202 to move linearly along the Y direction, the first driving assembly 201 is electrically connected to the control device, and the control device can control the switching and operating strategies of the first driving assembly 201. The driving element 201 is mature in the prior art and will not be described herein. The first slide rail 202 is fixedly connected with a Y-axis section bar 203, and when the first slide rail 202 moves along the Y direction, the Y-axis section bar 203 is driven to move along the Y direction.
The Z-axis component II 304, the Z-axis component III 305 and the Z-axis component I300 have the same structure. Specifically, the first Z-axis assembly 300 includes a second driving assembly 301 fixedly connected to the Y-axis profile 203 through a bolt, the second driving assembly 301 is used for driving the second sliding rail 302 to move linearly along the Z-direction, the second driving assembly 301 is electrically connected to the control device, and the control device can control the switching and operating strategies of the second driving assembly 301. The second driving element 301 is mature in the prior art and will not be described herein. The second slide rail 302 is fixedly connected with a Z-axis section bar 303, and when the second slide rail 301 moves along the Z direction, the Z-axis section bar 303 is driven to move along the Z direction.
The workpiece taking mechanism 400 comprises a workpiece taking support 401 fixedly connected with the Z-axis profile 303 of the Z-axis assembly I300, a pneumatic clamping jaw assembly 403 is hinged to the lower end of the workpiece taking support 401, the pneumatic clamping jaw assembly 403 is connected with a control device, and the control device can control the pneumatic clamping jaw assembly 403 to be opened and closed, so that workpieces can be clamped or loosened. The third driving assembly 402 for driving the pneumatic clamping jaw assembly 403 to rotate is further mounted on the taking-out support 401. The third driving assembly 402 is connected with a control device, the control device can control the third driving assembly 402 to drive the pneumatic clamping jaw assembly 403 to rotate, and the third driving assembly 402 can be an overturning air cylinder assembly or a stepping motor assembly.
The spray assembly 600 comprises a diversion block 601 fixedly connected with a Z-axis profile of a Z-axis assembly III 305, a flow channel plate 602 is fixedly connected to the side end of the diversion block 601, and the flow channel plate 602 is provided with a plurality of first flow channels 603 and second flow channels 605. The flow channel plate 602 is provided with a plurality of first nozzles 604 communicated with the first flow channels 603 and a plurality of second nozzles 606 communicated with the second flow channels 605. The control assembly 107 further comprises an atomizing gas valve group, a release agent valve group, a control valve group, a purge gas valve group and an atomizing gas valve group, and pipelines of the control valve group, the purge gas valve group and the atomizing gas valve group are connected with the first flow passage 603 and used for providing an atomizing gas source. And the pipeline of the release agent valve group is connected with the first flow passage 603 and used for supplying the release agent. The control valve group is used for controlling the opening and closing of the first nozzle 604 and the second nozzle 606. And a pipeline of the purge gas valve group is connected with the second flow passage 605 and is used for providing a purge gas source. The spray assembly 600 may spray the atomizing gas and release agent onto the mold surface or may blow the mold dry.
The insert assembly 500 comprises a fixing plate 501 and a transition plate 502, the fixing plate 501 is fixedly connected with a Z-axis profile of the Z-axis assembly II 304, a power mechanism used for driving the transition plate 502 to move in a direction close to or far away from the fixing plate 501 is mounted on the fixing plate 501, specifically, the power mechanism comprises a cylinder 506 fixedly connected with the fixing plate 501, and a piston rod 507 of the cylinder 506 is connected with the transition plate 502 through a flange. The fixed plate 501 is fixedly connected with a plurality of guide posts 508, the guide posts 508 pass through holes formed in the transition plate 502, and the electromagnetic adsorption mechanism 504 is installed at one end of each guide post 508 passing through the through hole. One end of the transition plate 502, which is far away from the fixing plate 501, is fixedly connected with a plurality of push rods 503. Clamping jaw mechanisms 505 are mounted on two sides of the fixing plate 501, and the clamping jaw mechanisms 505 do not interfere with the transition plate 502. During actual work, the insert assembly 500 moves to the position of an insert feeding table, the air cylinder 506 drives the transition plate 502 and the ejector rod 503 to be in a contracted state, the clamping jaws of the clamping jaw mechanism 505 are in an opened state, after the insert assembly 500 is close to the insert, the clamping jaws of the clamping jaw mechanism 505 are closed, and a workpiece is clamped, so that insert taking is completed; the insert assembly 500 moves to the position where the mold is placed, the electromagnetic adsorption mechanism 504 receives a signal to generate electromagnetic adsorption force, the electromagnetic adsorption mechanism 504 is attached to a die of a die casting machine, the air cylinder 506 drives the transition plate 502 and the ejector rod 503 to push the insert into a die core of the die casting machine, the electromagnetic adsorption mechanism 504 receives the signal again, the electromagnetic adsorption force disappears, and the insert assembly 500 moves to a standby position to complete the insert placing process. Because the electromagnetic adsorption mechanism 504 and the die are adsorbed together through electromagnetism, when the ejector rod 503 pushes the mold insert into the mold core of the die casting machine die, the adsorption force between the die and the electromagnetic adsorption mechanism 504 can counteract the reaction force received by the fixing plate 501, so that the Z shaft assembly II is not affected by the reaction force of the thrust of the mold insert assembly, the position deviation is avoided, and the high-precision mold insert is ensured.
The working principle of the invention is as follows:
when the die casting machine operates without the intervention of the all-in-one machine, the all-in-one machine is in a standby position, and the part taking mechanism 400, the insert assembly 500 and the spraying assembly 600 are in respective original point positions. When waiting for the machine position, the clamping jaw of clamping jaw mechanism 505 keeps the clamping state to the mold insert, and when the die casting machine finishes pressing and carries out the die sinking action, and after the die sinking signal that targets in place is sent to the all-in-one, the all-in-one accomplishes following action according to the working route and the order that set up in advance in proper order:
1. the taking mechanism 400 is driven by the X-axis assembly, the Y-axis assembly I200 and the Z-axis assembly I300 in a matched mode to reach the set position of the die cavity area;
2. the workpiece taking mechanism 400 is matched with the ejection action of the die casting machine, and is used for grabbing a material handle of a die casting and drawing the material handle backwards to complete the separation of the die casting and a die cavity of the die;
3. the workpiece taking mechanism 400 is driven by the X-axis assembly, the Y-axis assembly I200 and the Z-axis assembly I300 in a matched mode, and is set to enable the spraying assembly 600 to give way according to a control strategy set in advance; the spraying assembly 600 starts to move to a mold cavity region under the drive of the cooperation of the X shaft assembly, the Y shaft assembly II 204 and the Z shaft assembly III 305, and the spraying assembly 600 executes spraying operation according to preset parameters;
4. the spraying assembly 600 is driven by the X-axis assembly, the Y-axis assembly II 204 and the Z-axis assembly III 305 in a matched mode, the mold insert assembly 500 is set to yield according to a preset control strategy, the mold insert assembly 500 runs to a specific position of a die casting machine die according to the preset control strategy, the electromagnetic adsorption mechanism 504 receives signals, the mold insert assembly 500 is adsorbed on the surface of the die casting machine die by means of the electromagnetic force of the electromagnetic adsorption mechanism 504, a power system of the mold insert assembly 500 pushes a workpiece into a die core part, and due to the action of the electromagnetic force, the Z-axis assembly III 305 cannot be subjected to reverse acting force at the moment, position deviation cannot occur, and therefore the high-precision mold insert process is achieved;
5. the part taking mechanism 400 is driven by the X-axis assembly, the Y-axis assembly I200 and the Z-axis assembly I300 in a matched mode, the taken die casting is conveyed to a part placing position, and meanwhile, the insert assembly 600 takes the insert from an insert feeding table on the premise that interference does not occur; the insert assembly 500 moves to the position of an insert feeding table, the air cylinder 506 drives the transition plate 502 and the ejector rod 503 to be in a contracted state, the clamping jaws of the clamping jaw mechanism 505 are in an opened state, after the insert assembly 500 is close to the insert, the clamping jaws of the clamping jaw mechanism 505 are closed, and a workpiece is clamped, so that the insert taking is completed; when the insert assembly 500 moves to a position for placing an insert in a mold, the electromagnetic adsorption mechanism 504 receives a signal to generate electromagnetic adsorption force, the electromagnetic adsorption mechanism 504 is attached to the mold of a die-casting machine, the air cylinder 506 drives the transition plate 502 and the ejector rod 503 to push the insert into the mold core of the die-casting machine, the electromagnetic adsorption mechanism 504 receives the signal again, the electromagnetic adsorption force disappears, and the insert assembly 500 moves to a standby position to finish the insert placing process;
6. the insert taking mechanism 400, the insert clamping insert assembly 500 and the spray assembly 600 return to the standby position according to a preset path.
Example two
The present embodiment is different from the embodiment in that the spray assembly 600 may be mounted on a rotary base, and the rotary base is connected to the Z-axis profile of the Z-axis assembly three 305, so that the orientation of the spray assembly 600 may be adjusted by the rotary base.
EXAMPLE III
The difference between this embodiment and this embodiment is that the fixing plate 501 may be mounted on a rotating base, and the rotating base is fixedly connected to the Z-axis profile of the Z-axis assembly ii 304, so that the orientation of the insert assembly 500 may be adjusted by the rotating base.
Example four
The present embodiment is different from the present embodiment in that an end of the guide pillar 508 is fixedly connected with an adjusting bolt 509 by welding, the adjusting bolt 509 is screwed with the fixing plate 501, and the distance between the guide pillar 508 and the fixing plate 501 can be adjusted by screwing the adjusting bolt 509. The other end of the guide post 508 is fixedly connected with a ball hinge base 512 through welding, the ball hinge base 512 is provided with a ball groove 513, and a pair of half-ball tiles 514 are symmetrically and rotatably arranged in the ball groove 513. A ball 510 is disposed between a pair of hemispherical tiles 514. The ball hinge seat 512 is further provided with a threaded hole communicated with the ball groove 513, and a fastening bolt 515 is installed in the threaded hole. The rotating ball 510 is fixedly connected with a connecting column 511, and the electromagnetic adsorption mechanism 504 is connected with the connecting column 511. Since the surface of the mold is not an ideal plane, in order to enable each electromagnetic adsorption mechanism 504 to be adsorbed on the complex surface of the mold, the distance between each electromagnetic adsorption mechanism 504 and the fixing plate 501 can be adjusted by screwing each adjusting bolt 509, then the fastening bolt 515 is unscrewed, so that the hemispherical tile 514 is loosened, the inclination angle of the electromagnetic adsorption mechanism 504 can be adjusted by rotating the rotary ball 510, then the fastening bolt 515 is screwed, so that the hemispherical tile 514 clamps the rotary ball 510, and thus each adjusted electromagnetic adsorption mechanism 504 can be more attached to the complex surface of the mold, so that the adsorption effect is improved, the adsorption force between the mold and the electromagnetic adsorption mechanism 504 can better counteract the reaction force applied to the fixing plate 501, so that the Z-axis assembly is not affected by the reaction force of the thrust of the insert assembly, the position deviation is avoided, and the high-precision insert is ensured.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An all-in-one machine using an electromagnetic mechanism insert comprises an X shaft assembly, wherein a first Y shaft assembly (200) and a second Y shaft assembly (204) are installed on the X shaft assembly, a first Z shaft assembly (300) and a second Z shaft assembly (304) are installed on the first Y shaft assembly (200), and a third Z shaft assembly (305) is installed on the second Y shaft assembly (204); the workpiece taking assembly (400) is installed on the Z-axis assembly I (300), and the spraying assembly (600) is installed on the Z-axis assembly III (305); the method is characterized in that: an insert assembly (500) is mounted on the Z-axis assembly II (304);
the insert assembly (500) comprises a fixing plate (501) and a transition plate (502), wherein a power mechanism for driving the transition plate (502) to move in the direction close to or far away from the fixing plate (501) is mounted on the fixing plate (501);
a plurality of guide posts (508) are fixedly connected to the fixing plate (501), the guide posts (508) penetrate through holes formed in the transition plate (502), and an electromagnetic adsorption mechanism (504) is installed at one end, penetrating through the through holes, of each guide post (508);
one end of the transition plate (502) departing from the fixed plate (501) is fixedly connected with a plurality of ejector rods (503);
clamping jaw mechanisms (505) are mounted on two sides of the fixing plate (501), and the clamping jaw mechanisms (505) do not interfere with the transition plate (502).
2. The integrated machine using an electromagnetic mechanism insert according to claim 1, wherein: the X-axis assembly comprises a support (104), an X-axis beam (101), an X-axis guide rail (102) and a pair of X-axis sliding mechanisms (103);
the support (104) is fixedly connected to the bottom of the X-axis beam (101), and the X-axis guide rail (102) is fixedly connected to the top of the X-axis beam (101); a pair of X-axis sliding mechanisms (103) are arranged on the X-axis guide rail (102);
the Y-axis assembly I (200) and the Y-axis assembly II (204) are respectively connected with the X-axis sliding mechanism (103).
3. The integrated machine using an electromagnetic mechanism insert according to claim 2, wherein: the Y-axis assembly I (200) comprises a driving assembly I (201) fixedly connected with the X-axis sliding mechanism (103), and the driving assembly I (201) is used for driving the sliding rail I (202) to do linear motion along the Y direction;
a Y-axis section bar (203) is fixedly connected to the first slide rail (202).
4. The integrated machine using an electromagnetic mechanism insert according to claim 3, wherein: the structure of the Y-axis component II (204) is the same as that of the Y-axis component I (200).
5. The integrated machine using an electromagnetic mechanism insert according to claim 3, wherein: the Z-axis assembly I (300) comprises a driving assembly II (301) fixedly connected with the Y-axis section bar (203), and the driving assembly II (301) is used for driving the sliding rail II (302) to do linear motion along the Z direction;
and a Z-axis profile (303) is fixedly connected to the second sliding rail (302).
6. The integrated machine using an electromagnetic mechanism insert according to claim 5, wherein: the Z-axis component II (304), the Z-axis component III (305) and the Z-axis component I (300) have the same structure.
7. The integrated machine using an electromagnetic mechanism insert according to claim 5, wherein: the workpiece taking mechanism (400) comprises a workpiece taking support (401) fixedly connected with a Z-axis profile (303) of the Z-axis assembly I (300), and the lower end of the workpiece taking support (401) is hinged with a pneumatic clamping jaw assembly (403); and a third driving assembly (402) for driving the pneumatic clamping jaw assembly (403) to rotate is further installed on the part taking support (401).
8. The integrated machine using an electromagnetic mechanism insert according to claim 5, wherein: the spraying assembly (600) comprises a shunting block (601) fixedly connected with a Z-axis profile (303) of a Z-axis assembly III (305), a runner plate (602) is fixedly connected to the side end of the shunting block (601), and the runner plate (602) is provided with a plurality of first runners (603) and a plurality of second runners (605); the runner plate (602) is provided with a plurality of first nozzles (604) communicated with the first runners (603) and a plurality of second nozzles (606) communicated with the second runners (605).
9. The integrated machine using an electromagnetic mechanism insert according to any one of claims 8, wherein: the device also comprises a control assembly (107), wherein the control assembly (107) comprises an atomizing valve bank, a release agent valve bank, a control valve bank and a purge valve bank;
a pipeline of the atomization gas valve group is connected with the first flow passage (603) and is used for providing an atomization gas source;
a pipeline of the release agent valve group is connected with the first flow passage (603) and used for providing release agent;
the control valve group is used for controlling opening and closing of the first nozzle (604) and the second nozzle (606);
and a pipeline of the purge gas valve group is connected with the second flow passage (605) and is used for providing a purge gas source.
10. The all-in-one machine using the insert of the electromagnetic mechanism according to any one of claims 1 to 9, wherein: one end of the guide post (508) is fixedly connected with an adjusting bolt (509), and the adjusting bolt (509) is in threaded connection with the fixing plate (501); a spherical hinge seat (512) is fixedly connected to the other end of the guide post (508), a spherical groove (513) is formed in the spherical hinge seat (512), and a pair of half spherical tiles (514) are symmetrically and rotatably arranged in the spherical groove (513);
a rotating ball (510) is arranged between the pair of hemispherical tiles (514), the rotating ball (510) is fixedly connected with a connecting column (511), and the electromagnetic adsorption mechanism (504) is connected with the connecting column (511);
the spherical hinge seat (512) is also provided with a threaded hole communicated with the spherical groove (513), and a fastening bolt (515) is arranged in the threaded hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202210559492.2A CN114888261A (en) | 2022-05-18 | 2022-05-18 | All-in-one machine using insert of electromagnetic mechanism |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210559492.2A CN114888261A (en) | 2022-05-18 | 2022-05-18 | All-in-one machine using insert of electromagnetic mechanism |
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| CN114888261A true CN114888261A (en) | 2022-08-12 |
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| CN202210559492.2A Pending CN114888261A (en) | 2022-05-18 | 2022-05-18 | All-in-one machine using insert of electromagnetic mechanism |
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