CN1100129C - Cooling lubrication fluid for cutting stone and making method thereof - Google Patents

Cooling lubrication fluid for cutting stone and making method thereof Download PDF

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Publication number
CN1100129C
CN1100129C CN99104907A CN99104907A CN1100129C CN 1100129 C CN1100129 C CN 1100129C CN 99104907 A CN99104907 A CN 99104907A CN 99104907 A CN99104907 A CN 99104907A CN 1100129 C CN1100129 C CN 1100129C
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cooling
sodium
solution
water
polyacrylamide
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CN99104907A
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CN1266090A (en
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王成勇
潘湛昌
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Guangdong University of Technology
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Guangdong University of Technology
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Abstract

The present invention relates to cooling lubricating fluid for cutting stone and a preparation method thereof. The cooling lubricating fluid prepared in the present invention comprises rosin, sodium hydroxide, an OP-10 solution, sodium dodecylbenzene sulfonate, polyacrylamide and water, and is capable of effectively reducing the friction between diamond and rock for the convenience of heat radiation, greatly enhancing the capability of resisting hard water and the precipitation effect of rock powder, fast precipitating and agglomerating the rock powder, reducing the consumption, saving the cost, giving convenience to users' cleaning and the cyclic utilization of cooling liquid and avoiding environment pollution.

Description

A kind of cooling lubrication fluid for cutting stone and manufacture method
The present invention relates to the cooling-lubricant and the manufacture method thereof of admant materials such as a kind of diamond tool sawing grouan.
Along with progressively going deep into to cooling lubricant Study on mechanism in the circular diamond sawblade sawing stone material process, used cooling-lubricant (agent) is also by clear water, mineral oil, the metalloid cutting fluid develops into the special-purpose cooling fluid of developing at the stone material cutting characteristics at present, Chinese patent 89105790.0 (publication number CN1041611A) discloses the incisory cooling lubricant of a kind of stone material, it is by carboxylic acid or contain the mixture of carboxylic acid and the aqueous alkali effect generates carboxylate salt, with addition of a certain amount of diesel oil (or kerosene), precipitation agent and water mix, this cooling fluid is compared with using clear water, can improve the cutting life-span 50-140% of diamond saw blade, improve cutting efficiency more than 40%; Chinese patent 89105921.0 (publication number CN1047643A) discloses a kind of lubricating liquid for cutting and working stone materials, it mainly is that the coolant circulation pump of makita 4100NH adopts the anti-attrition lubricating fluid, and this anti-attrition lubricating fluid adopts high glycan plant powder (as the root of water fiber crops, ramie extend protection etc. or the seed endosperm dry powder of stem tuber dry powder or tamarind etc.) and NaOH or NaCO 3Reach clear water and mix by a certain percentage, this technology is compared with the use clear water can improve cutting efficiency 70%, prolongs cutter life 50%; 1992 the 6th phases of " nonmetalliferous ore " magazine have been introduced " mechanism of action of cooling lubricant is inquired in the diamond disc cutting stone material process " literary composition of grand prestige etc., a kind of cooling lubricant is provided, this cooling lubricant also is to adopt lipid acid and resinous acid and an alkali metal salt, nonionogenic tenside, dispersion stabilizer, rust-preventive agent and small amount of mineral oil are formed, but above-mentioned each cooling-lubricant (agent) is because the sanitas that contains mineral oil and the intense stimulus smell is arranged to some extent, big for environment pollution, cooling fluid use cost height, and sticking hand, sticking hair, pickup sawing sheet material, the rock dust sedimentation effect is relatively poor, cause the cleaning difficulty, simultaneously, above-mentioned cooling-lubricant all is that the processing conditions at a certain ground carries out the research that productivity uses and draws, do not fill enough theoretical basis, especially the cooling and lubricating effect of cutter life is carried out adaptively at various concrete working conditionss, thereby to cause the result of use in various places be not fine.
The purpose of this invention is to provide and a kind ofly can improve cutter life again more than 15% on existing basis, that the little and rock dust of sawing noise splashes is little, precipitate fast easy cleaning, pollution-free, wide accommodation, preferred cooling-lubricant and manufacture method that economic benefit is high.
The prepared cooling-lubricant of the present invention comprises rosin, sodium hydroxide solution, sim alkylphenol Soxylat A 25-7 (Op-10) solution, Sodium dodecylbenzene sulfonate, polyacrylamide and water, wherein the weight percent of each composition is rosin 8-15%, sodium hydroxide solution 1-3%, sim alkylphenol Soxylat A 25-7 (Op-10) solution 1-4%, Sodium dodecylbenzene sulfonate 1-3.5%, b polyacrylamide 0.06-0.2%, surplus is a water.
The manufacture method of this cooling profit liquid is that first rosin with certainweight is heated to 80 ℃-140 ℃, treat that the NaOH solution that its prewired concentration that makes of dissolving back and certainweight is 20-50% carries out saponification reaction under the condition of 70 ℃-80 ℃ of insulations, sim alkylphenol Soxylat A 25-7 (Op-10) solution, Sodium dodecylbenzene sulfonate, polyacrylamide that to add a certain amount of prewired concentration that makes again be 10-30%, the water that adds appropriate amount then is mixed with the cooling-lubricant of required formulated component.
The present invention is owing to material and practical situation such as adamantine caking quality and condition of water quality according to stone material, optimize several suitable compound surfactants, polymeric flocculant and inorganic electrolyte etc. also are mixed with novel cooling lubrication fluid for cutting stone under suitable condition, can effectively reduce the frictional force between diamond and rock, and be easy to dispel the heat, improve the sedimentation effect of rock dust greatly, thereby further improve the working conditions of diamond saw blade, improve the cutting life-span of diamond saw blade, compare and to improve again more than 15% with existing cooling fluid, make the rock dust rapid precipitation simultaneously and be condensed into piece, both reduced the absorption of rock dust to cooling-lubricant, thereby reduce the consumption of cooling-lubricant, save cost, effectively increase economic efficiency, the pollution of rock dust to environment also avoided in the recycle of user friendly again cleaning and cooling fluid.And these cooling-lubricant raw material sources are wide, and production technique is simple, has no irritating odor, tack-free, non-corrosiveness, and can be widely used in the rock sawing of each department, the economic benefit height.
Describe content of the present invention and preparation method in detail below in conjunction with embodiment;
Embodiment 1:
Present embodiment comprises rosin, sodium hydroxide solution, OP-10 solution, Sodium dodecylbenzene sulfonate, polyacrylamide and water, wherein the per-cent of each composition is rosin 15%, sodium hydroxide solution 3%, Op-10 solution 4%, Sodium dodecylbenzene sulfonate 3.5%, polyacrylamide 0.2%, surplus are water.For further improving the performance of cooling-lubricant, the present invention also includes inorganic electrolyte, as sodium-chlor etc., the weight percent of sodium-chlor is 2.5%, the preparation method of this cooling-lubricant is that first rosin with certainweight is heated to 80 ℃-140 ℃, the NaOH solution that the prewired concentration that makes for the treatment of its fusing back and certainweight is 20-50% carries out saponification reaction under the condition of 70 ℃-80 ℃ of insulations, the OP-10 solution that to add a certain amount of prewired concentration that makes again be 10-30%, Sodium dodecylbenzene sulfonate, polyacrylamide and sodium-chlor, the water that adds appropriate amount then is mixed with the cooling-lubricant of required formulated component.
Embodiment 2:
Present embodiment comprises rosin, sodium hydroxide solution, OP-10 solution, Sodium dodecylbenzene sulfonate, polyacrylamide and water, wherein the per-cent of each composition is rosin 8%, sodium hydroxide solution 1%, Op-10 solution 1%, Sodium dodecylbenzene sulfonate 1%, polyacrylamide 0.06%, surplus are water.For further improving the performance of cooling-lubricant, the present invention also includes inorganic electrolyte, as sodium-chlor etc., the weight percent of sodium-chlor is 2.5%, the preparation method of this cooling-lubricant is that first rosin with certainweight is heated to 80 ℃-140 ℃, the NaOH solution that the prewired concentration that makes for the treatment of its fusing back and certainweight is 20-50% carries out saponification reaction under the condition of 70 ℃-80 ℃ of insulations, the OP-10 solution that to add a certain amount of prewired concentration that makes again be 10-30%, Sodium dodecylbenzene sulfonate, polyacrylamide and sodium-chlor, the water that adds appropriate amount then is mixed with the cooling-lubricant of required formulated component.
Embodiment 3:
Present embodiment comprises rosin, sodium hydroxide solution, OP-10 solution, Sodium dodecylbenzene sulfonate, polyacrylamide and water, wherein the per-cent of each composition is rosin 11%, sodium hydroxide solution 2%, Op-10 solution 2.5%, Sodium dodecylbenzene sulfonate 1.5%, polyacrylamide 0.15%, surplus are water.For further improving the performance of cooling-lubricant, the present invention also includes inorganic electrolyte, as sodium-chlor etc., the weight percent of sodium-chlor is 1.5%, the preparation method of this cooling-lubricant is that first rosin with certainweight is heated to 80 ℃-140 ℃, the NaOH solution that the prewired concentration that makes for the treatment of its fusing back and certainweight is 20-50% carries out saponification reaction under the condition of 70 ℃-80 ℃ of insulations, the OP-10 solution that to add a certain amount of prewired concentration that makes again be 10-30%, Sodium dodecylbenzene sulfonate, polyacrylamide and sodium-chlor, the water that adds appropriate amount then is mixed with the cooling-lubricant of required formulated component.
The motorized feed rotating speed that is carrying out under real estate cooling-lubricant (the disclosed cooling-lubricant composition of the composition of this cooling-lubricant and Chinese patent ZL89105790.0 is close) is being mixed with the cooling fluid of concentration and other equal conditions according to the prepared cooling-lubricant of present embodiment and Yunfu and the contrast of principal current value are as shown in table 1
Table 1 is the service condition contrast of two kinds of cooling-lubricants, wherein
Use machine: 1.6 meters saw cutter of disk
Use the grouan kind: flower in the Yangjiang
Working conditions: general supply voltage 338~420V
The live stream 20A of main motor room
Every cutter depth of cut: 3cm wherein table 1.1,1.2 be respectively twice contrast information slip table 1.1,
The feed order Cooling-lubricant of the present invention Cooling fluid is produced in the Yunfu
Feeding motor speed (rpm) Main current of electric (A) Feeding motor speed (rpm) Main current of electric (A)
Contrary cutting Along cutting Contrary cutting Along cutting
1 Right Cutter
2 300 25-28 500 32-34 37.5-38
3 700 37.5-38 38-39 500 38-40 38-39
4 700 37.5-38 39-40 600 39.5-40.5 39-40
5 700 37.5-38.5 39-40 500 39.5-40.5 40-41
6 700 38-39 41-42 520 41-42.5 42-43
7 520 39.5-40.5 42-43 520 42.5-43.5 44-46
8 700 41-41.5 42-43 500 43-44 45-47
9 700 41-41.5 39-40(605rpm)
10 605 38-39 40-41
11 605 38-39
Table 1.2
The feed order Cooling-lubricant of the present invention Cooling fluid is produced in the Yunfu
Feeding motor speed (rpm) Main current of electric (A) Feeding motor speed (rpm) Main current of electric (A)
Contrary cutting Along cutting Contrary cutting Along cutting
2 200 22.5 30-31(600rpm) 400 33-34 33-34
3 600 29-30 38-39(920rpm) 605 40-41.5 39.5-40.5
4 920 37.5-38.5 38-39 605 40-41.5 40-41.5
5 920 38-39 39-40 605 42-42.5 42-43
6 920 38-39 41.0-42.0 605 43-44 43-44
7 920 39.5- 40.5 41.5-42.5 605 43-45 44-45
8 880 39-40 42-43 605 44-45 44-45
9 880 40-41 43-45 594 44-45.5 44-45
10 880 40-41.5 43-45 540 41-42
Embodiment 4:
Present embodiment comprises rosin, sodium hydroxide solution, OP-10 solution, Sodium dodecylbenzene sulfonate, polyacrylamide and water, wherein the per-cent of each composition is rosin 13%, sodium hydroxide solution 2.5%, Op-10 solution 3.5%, Sodium dodecylbenzene sulfonate 3%, polyacrylamide 0.1%, surplus are water.For further improving the performance of cooling-lubricant, the present invention also includes inorganic electrolyte, as sodium-chlor etc., the weight percent of sodium-chlor is 1.5%, the preparation method of this cooling-lubricant is that first rosin with certainweight is heated to 80 ℃-140 ℃, the NaOH solution that the prewired concentration that makes for the treatment of its fusing back and certainweight is 20-50% carries out saponification reaction under the condition of 70 ℃-80 ℃ of insulations, the OP-10 solution that to add a certain amount of prewired concentration that makes again be 10-30%, Sodium dodecylbenzene sulfonate, polyacrylamide and sodium-chlor, the water that adds appropriate amount then is mixed with the cooling-lubricant of required formulated component.
Produce use properties contrast table that cooling fluid (the disclosed cooling fluid composition of the composition of this cooling fluid and Chinese patent ZL89105790.0 is close) carries out under being mixed with the cooling fluid of concentration and other equal conditions shown in following table 2, table 3 according to the prepared cooling-lubricant of present embodiment and Yunfu, wherein table 2 is main motor current value/speed of feed ratio and the contrast table that cuts number of times and average noise/speed of feed ratio and cutting number of times, and table 3 is relativity tables of sawing area and diamond segment radial wear.
Use machine: 1.6 saw cutter of disk
Use the grouan kind: Madame Red
Working conditions: general supply voltage 380V~420V
Main empty load of motor electric current 20A
Every cutter depth of cut 3.2cm
Table 2
The cutting number of times Cooling-lubricant of the present invention Cooling fluid is produced in the Yunfu
Main motor current value/speed of feed (A.S/m) Average noise/speed of feed (dB.s/m) Main motor current value/speed of feed (A.S/m) Average noise/speed of feed (dB.s/m)
5 20.8 51.8 21.2 51.8
7 20.4 51.25 21.6 51.6
9 20.4 50.9 22.05 51.3
11 20.45 50.3 21.6 50.8
13 20.9 50.1 22.05 50.45
15 21.8 49.3 24.2 50.35
17 23.2 25.3
Table 3
Sawing area (m 2) Caking radial wear (um)
Cooling-lubricant of the present invention Cooling fluid is produced in the Yunfu
1.5 12 41
3 58 88
4 86 130
In sum, cooling-lubricant of the present invention is easy to heat radiation because lipid acid or the resinous acid an alkali metal salt that adopts belongs to anion surfactant, and it can improve the wetting action of water to diamond in the saw blade and wedding agent.Again because fatty acid alkali metal salt belongs to the carboxylate salt in the anion surfactant, has wettability preferably, it adsorbs the formation solid lubricant film mutually with diamond surface, reduced rock and adamantine frictional force and sawing temperature, can avoid the diamond oxidation and reduce diamond thermal shocking fragmentation.Also can produce lubricant film between tensio-active agent and matrix, reduce matrix---the frictional force between rock dust.Diamond wedding agent wearing and tearing normally cause by the wearing and tearing of landwaste, and rock is cut in the face of the wearing and tearing of saw blade wedding agent and cooling fluid are extremely accessory to the erosion of wedding agent, during sawing, before rock dust accumulates in cutting blade, causes that wedding agent repeats to grind.Because multiple metal such as W, WC in the diamond saw blade binder alloy and Ni and soap adsorption are very little, though and Cu, Zn, Mn ion have better adsorption with lipid acid and fatty acid sodium salt, but content is very little, so anion surfactant is to wedding agent---the lubrication of rock is all not so good.Adamantinely go out sword, necessarily require the wearing and tearing and the adamantine wearing and tearing synchronised or suitably leading of wedding agent.When wedding agent weares and teares when excessive, it is too high that diamond goes out sword, will diamond particles be come off.And the wedding agent wearing and tearing are relevant with cooling fluid composition, a wedding agent material wear ability and rock dust abrasive lapping ability, take all factors into consideration quality of stone material, diamond segment quality and lubricity, it is vital selecting suitable tensio-active agent, promptly have a critical lubricated concentration value, make adamantine wearing and tearing minimum and diamond to go out the sword cutting ability best.Diamond and wedding agent temperature descend rapidly with the increase of cooling liquid measure, have a critical minimum cooling fluid value.Can generate water-fast fatty acid calcium and fatty acid magnesium with lipid acid resinous acid an alkali metal salt owing to contain the aqueous solution of calcium ions and magnesium ions, produce precipitation; And Ca 2+, Mg 2+The grouan rock dust that ion again can the activated silicates mineral grain be formed makes it absorption and consumes a large amount of cooling fluids, therefore must improve the anticalcium magnesium ability of cooling fluid.Can adopt the method for earlier softening cooling fluid water, prevent the absorption of calcium ions and magnesium ions cooling fluid.Cooling fluid of the present invention adopts the strong nonionogenic tenside of anticalcium magnesium ability, and is composite with lipid acid resinous acid an alkali metal salt, and addition is very little to the oilness influence.Can form the mixing micelle, reduce critical micelle concentration, prevent and disperse fatty acid calcium and fatty acid magnesium precipitation.The cleanup action of stone material sawing cooling fluid is rock dust and the grease on the flushing diamond segment.The sawing heat is taken out of with cooling fluid, in case rock dust forms in a large number, and cooling fluid is when being not enough to remove rock dust, and diamond rises rapidly with the temperature that contacts of rock and rock dust with wedding agent, can produce spark because of rock dust obstruction diamond goes out the sword space, the diamond abrasion are increased.When lipid acid resinous acid generates an alkali metal salt in reaction,, can produce grease, stop up diamond and go out the sword space if the incomplete lipid acid resinous acid of reaction still exists.So should consider to keep a certain amount of rock dust according to quality of stone material, diamond segment quality and cooling fluid lubricity, so that the wearing and tearing wedding agent guarantees that effective cutting blade occurs.Guarantee that in addition enough pressure makes cooling fluid go out sword and directly cool off diamond by small, and wash away rock dust, eliminate grease, prevent to stop up.Consider above factor, according to the condition of production, carry out after specific aim adjusts that use the saw blade of cooling fluid of the present invention, on diamond segment, no grease occurs, it is good that diamond goes out sword, sparkless during use, diamond wearing and tearing and normally damaged.The granite stone powder surface of compositions such as aluminosilicate mineral is negative charge, repels each other to be difficult for precipitation, and sawing rock dust grain is thin, and the precipitation that descends is slow.When the rock dust concentration in the cooling fluid is too high, will increase the diamond segment abrasion, and must in time change, and therefore must take the precipitation measure.Cooling fluid of the present invention is used polymeric flocculant and inorganic electrolyte flocculation sediment rock dust, and rock dust splashes little, through the precipitation of settling tank, descend rapidly, can't be risen by the water pump pump, increase the validity period of cooling fluid, can regularly remove easily through the rock dust of post precipitation.Aspect flocculating effect, have an optimal polymeric flocculant flocculation concentration, surpass this concentration, major part is covered by flocculation agent already on the individual particle surface, have only seldom amount to make the new bonding of formations between particle, cause particle suspension and can not redeposition decline.The present invention utilizes the adsorption bridging effect of the charge neutralization and the polymeric flocculant of inorganic electrolyte, both can obtain good flocculating effect, reduces expenses; Can make rock dust be difficult for bad phenomenon occurring precipitating again because of the polymeric flocculant consumption rises too much or by the water pump pump.

Claims (8)

1, a kind of cooling lubrication fluid for cutting stone, it is characterized in that comprising rosin, sodium hydroxide solution, sim alkylphenol Soxylat A 25-7 (Op-10) solution, Sodium dodecylbenzene sulfonate, polyacrylamide and water, wherein the per-cent of each composition is rosin 8-15%, sodium hydroxide solution 1-3%, sim alkylphenol Soxylat A 25-7 (Op-10) solution 1-4%, Sodium dodecylbenzene sulfonate 1-3.5%, polyacrylamide 0.06-0.2%, surplus is a water.
2, according to the described cooling lubrication fluid for cutting stone of claim 1, the preferred values of per-cent that it is characterized in that the weight of above-mentioned each composition is rosin 10-13%, sodium hydroxide solution 1.5-2.5%, sim alkylphenol Soxylat A 25-7 (Op-10) solution 2-3%, Sodium dodecylbenzene sulfonate 1.5-3%, polyacrylamide 0.1-0.2%, surplus is a water.
3, according to the described stone material cutting of claim 2 cooling and lubricating, the optimum value of per-cent that it is characterized in that the weight of above-mentioned each composition is a rosin 12%, sodium hydroxide 2%, sim alkylphenol Soxylat A 25-7 (Op-10) solution 3%, Sodium dodecylbenzene sulfonate 2%, polyacrylamide 0.1%, surplus are water.
4, according to the described cooling lubrication fluid for cutting stone of claim 1, it is characterized in that this cooling-lubricant also comprises sodium-chlor, wherein the weight percent of sodium-chlor is 0.5-2.5%.
5, according to the described cooling lubrication fluid for cutting stone of claim 4, the preferred values that it is characterized in that the weight percent of above-mentioned sodium-chlor is 1-2%.
6, according to the described cooling lubrication fluid for cutting stone of claim 4, the optimum value that it is characterized in that the weight ratio of above-mentioned sodium-chlor is 1.5%.
7, a kind of preparation is as the method for cooling lubrication fluid for cutting stone as described in claim 1 or 2 or 3, it is characterized in that elder generation is heated to 80 ℃-140 ℃ with the rosin of certainweight, the NaOH solution that the prewired concentration that makes for the treatment of its fusing back and certainweight is 20-50% carries out saponification reaction under the condition of 70 ℃-140 ℃ of insulations, OP-10 solution, Sodium dodecylbenzene sulfonate, polyacrylamide that to add a certain amount of prewired concentration that makes again be 10-30%, the water that adds appropriate amount then is mixed with the cooling-lubricant of required formulated component.
8, according to the described method for preparing cooling lubrication fluid for cutting stone of claim 7, it is characterized in that adding a certain amount of sodium-chlor in OP-10 solution that to add a certain amount of prewired concentration that makes be 10-30%, Sodium dodecylbenzene sulfonate, polyacrylamide, the water that adds appropriate amount then is mixed with the cooling-lubricant of required formulated component.
CN99104907A 1999-03-09 1999-03-09 Cooling lubrication fluid for cutting stone and making method thereof Expired - Fee Related CN1100129C (en)

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Application Number Priority Date Filing Date Title
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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100424147C (en) * 2006-07-17 2008-10-08 王绍孟 Reagent for cooling cutter head of diamond
CN105238530B (en) * 2015-11-16 2018-03-27 武宣县宝信石材有限公司 Cooling lubricat for stone cutting
CN109762645A (en) * 2019-01-21 2019-05-17 安徽华顺半导体发展有限公司 A kind of high-lubricity polysilicon slice water base cutting liquid and preparation method thereof
CN109929653A (en) * 2019-04-12 2019-06-25 山东三晶润滑科技有限公司 A kind of saw aluminium emulsifiable oil and preparation method thereof
CN110643413A (en) * 2019-09-20 2020-01-03 麻城市众创科技有限公司 Environment-friendly stone cutting cooling lubricant and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1041611A (en) * 1989-11-15 1990-04-25 中南工业大学 The incisory cooling lubricant of stone material
CN1047643A (en) * 1989-06-02 1990-12-12 印开蒲 Lubricating liquid for cutting and working stone materials

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1047643A (en) * 1989-06-02 1990-12-12 印开蒲 Lubricating liquid for cutting and working stone materials
CN1041611A (en) * 1989-11-15 1990-04-25 中南工业大学 The incisory cooling lubricant of stone material

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