CN100424147C - Reagent for cooling cutter head of diamond - Google Patents
Reagent for cooling cutter head of diamond Download PDFInfo
- Publication number
- CN100424147C CN100424147C CNB2006100455657A CN200610045565A CN100424147C CN 100424147 C CN100424147 C CN 100424147C CN B2006100455657 A CNB2006100455657 A CN B2006100455657A CN 200610045565 A CN200610045565 A CN 200610045565A CN 100424147 C CN100424147 C CN 100424147C
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- CN
- China
- Prior art keywords
- sodium
- medicament
- water
- diamond segment
- refrigerative
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- Silicates, Zeolites, And Molecular Sieves (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
Abstract
This invention relates to an agent for cooling diamond blade. The agent comprises: surfactant with the properties of lignin sulfonates 10-27 parts, flocculant with the properties of polyacrylamide 5-9 parts, and sodium silicate pentahydrate or sodium silicate nonahydrate or their mixture 40-60 parts (measured by sodium silicate). The agent is water-soluble solid, thus can be easily transported, stored and applied (the cost is only 1/20 of the present agents). Besides, the agent also has such advantages as no toxicity, no side effects and no pollution.
Description
Technical field:
The present invention relates to a kind of medicament, saying so more specifically a kind ofly can make diamond segment refrigerative medicament.
Background technology:
The cutter head of cutting stone material is the cutter head that contains diamond particle both at home and abroad at present, be commonly called as diamond segment, it is fixed on the metal saw blade, during work, the saw blade of high speed rotating drives diamond segment and does with the speed rotation, and diamond segment is when cutting stone material, contact with stone material, mutually produce friction, cause the diamond segment heating and passivation has reduced work-ing life.For this reason, when cutting stone material, must there be cooling fluid in time to reduce the temperature of diamond segment.Initial method is to use recirculated water as cooling fluid, and the heat on the diamond segment is taken away.But because the saw blade speed of rotation is fast, water is slow at stone material and diamond segment moistened surface rate of dispersion, causes pure water effectively not cool off cutter head.For this reason, it is the liquid refrigerant of carrier with water that people have invented a kind of, and this refrigerant contains water glass, is similar to the tensio-active agent of sodium lignosulfonate, polyacrylamide and water.Its manufacture method is, get bubble flower alkali (aqueous solution that contains the 25-30% water glass) 50--75kg, the tensio-active agent 35-50kg (by the material that is similar to the lignosulfonic acid sodium salt of pine tree lipid and the generation of sodium hydroxide generation saponification reaction) of liquid state, polyacrylamide 2.3-4kg, make more than 50 kilogram mixed solution, add the nearly 950kg of water then, and mix, make the liquid refrigerant of 1000kg, for sale.The user in use pours the liquid refrigerant of 1000kg in the pond that fills 19 cubes of water (19 tons) into, forms the cooling fluid of cutting stone material.Because refrigerant is liquid and consumption is big, the problem of bringing mainly contains two, the one, store inconvenience, and it is big to take up room, and the 2nd, traffic capacity is big, the cost height.
Summary of the invention:
The technical problem to be solved in the present invention is, provides a kind of consumption few, is convenient to store and transportation, and easy to use, cost is low, can make diamond segment refrigerative medicament
The technical solution that the present invention takes for the above problem that solves is that a kind of solid state medicament that has following composition to make is provided.Calculate by weight; any 10-27 part as the sulfonated lignin of tensio-active agent, sodium lauryl sulphate, alkyl sodium sulfonate, Seconary Alkane Sulphonate Sodium, fatty alcohol-polyoxyethylene ether carboxylic acid sodium, sodium N-lauroyl sarcosinate; as the polyacrylamide of flocculation agent, any 5-9 part of sodium polyacrylate; amount to into a kind of in the nine water water glass, SODIUM METASILICATE PENTAHYDRATE of pure water glass 40-60 part or the mixture of nine water water glass and SODIUM METASILICATE PENTAHYDRATE.
First kind of the present invention embodiment preferably be, the sulfonated lignin in the solid chemicals are any in sodium lignosulfonate, calcium lignin sulphonate, the lignosulfonic acid potassium, and flocculation agent is a polyacrylamide.
Second kind of the present invention embodiment preferably is; tensio-active agent in the solid chemicals is any in sodium lauryl sulphate, alkyl sodium sulfonate, Seconary Alkane Sulphonate Sodium, fatty alcohol-polyoxyethylene ether carboxylic acid sodium, the sodium N-lauroyl sarcosinate, and flocculation agent is a polyacrylamide.
The present invention the third preferably embodiment be, the sulfonated lignin in the solid chemicals are any in sodium lignosulfonate, calcium lignin sulphonate, the lignosulfonic acid potassium, flocculation agent is a sodium polyacrylate.
The 4th kind of the present invention embodiment preferably is; tensio-active agent in the solid chemicals is any in sodium lauryl sulphate, alkyl sodium sulfonate, Seconary Alkane Sulphonate Sodium, fatty alcohol-polyoxyethylene ether carboxylic acid sodium, the sodium N-lauroyl sarcosinate, and flocculation agent is a sodium polyacrylate.
The principle of the processing using method of medicament of the present invention and cooling diamond segment.
Processing and using method: calculate by weight, get tensio-active agent 10-27 jin, a kind of in flocculation agent 5-9 jin, the nine water water glass of amounting to into pure water glass 40-60 jin, the SODIUM METASILICATE PENTAHYDRATE, or their mixtures of two kinds.Formation contains nine water water glass or SODIUM METASILICATE PENTAHYDRATE, or has not only contained nine water water glass but also contained the mixture 85-140 jin of SODIUM METASILICATE PENTAHYDRATE.Be ground into powder then, packed for standby use.In the use, the medicament of 100-160 jin is poured in the pond that fills 20 tons of water, can be satisfied the requirement of cooling diamond segment.
Cooling principle: at first, water is natural refrigerant commonly used in the processing industry; Next water glass, existing oilness has cohesiveness again, its aqueous solution is weakly alkaline, can guarantee to cut stone cutter non-corrosive, can guarantee the oilness of cutter again, reduce the frictional force between cutter and the stone material, also play making the saw mud that enters in the water condense into piece, the effect of accelerate precipitation, the cleaning of maintenance water coolant; The 3rd, the characteristics of tensio-active agent are that surface tension is little, and it can effectively reduce the surface tension of water, the diffusibility of water is strengthened, thereby water effectively is diffused on the machined surface of cutter and stone material, give full play to the cooling effect of water; The 4th, the stone flour that flows in the water when flocculation agent can make cutting stone material precipitates rapidly, can keep the cleaning of water, brings into play its due cooling effect, is convenient to the stone flour that basin bottom is sunk in cleaning in time again, keeps the useful capacity and the cleaning in pond.The hydrolysis principle of the used water glass of the present invention is:
N
a2SiO
3＝2N
a ++SiO
3 2-
SiO
3 2-+2H
2O＝H
2SiO
3+2OH
-
Because the used water glass of the present invention is nine water water glass or SODIUM METASILICATE PENTAHYDRATE, or the mixture of nine water water glass and SODIUM METASILICATE PENTAHYDRATE, the water glass of this two states is all soluble in water, lays a good foundation for medicament exists with solid state, and ratio is reasonable, and the raw material consumption is few.Compared with prior art, prepare 20 tons of cooling fluids equally, use prior art for preparing, then need 1 ton of liquid cooling fluid, and with medicament preparation of the present invention, only need about 50kg, its consumption only is about 1/20th of a prior art consumption.Original refrigerant that weight-carrying capacity is 1 ton Che Suola, can only use once, a general processing of stone factory can work 300 days in 1 year, bench saw needed 17 tons of liquid refrigerants in 1 year one, 1 year car with 1 ton of weight-carrying capacity draws at least just can satisfy the demand for 17 times, and use this medicament, and drawing with one ton Che Yinian once to get final product, the storage area has reduced nearly 1/20th.And, nontoxic, have no side effect, pollution-free.
Embodiment:
Provide embodiments of the invention below, be used for further specifying technical solution.
Embodiment 1.Preparation 126Kg medicament.Take by weighing sodium lignosulfonate or calcium lignin sulphonate or lignosulfonic acid potassium 15Kg (accounting for 15 parts), as the polyacrylamide 6Kg (accounting for 6 parts) of flocculation agent, nine water water glass (N as tensio-active agent
A2SiO
3.9H
2O) 105Kg (be equivalent to pure water glass 45Kg, account for 45 parts) mixes then and pulverizes pack and gets final product.
Embodiment 2.Preparation 88.5Kg medicament.Take by weighing any 10Kg (accounting for 10 parts) in sodium lauryl sulphate as tensio-active agent, alkyl sodium sulfonate, Seconary Alkane Sulphonate Sodium, fatty alcohol-polyoxyethylene ether carboxylic acid sodium, the sodium N-lauroyl sarcosinate; as the polyacrylamide 9Kg (accounting for 9 parts) of flocculation agent, SODIUM METASILICATE PENTAHYDRATE (N
A2SiO
3.5H
2O) 69.5Kg (be equivalent to pure water glass 40Kg, account for 40 parts) mixes then and pulverizes pack and gets final product.Compare with embodiment 1; because of sodium lauryl sulphate, alkyl sodium sulfonate, Seconary Alkane Sulphonate Sodium, fatty alcohol-polyoxyethylene ether carboxylic acid sodium, sodium N-lauroyl sarcosinate; expensive than sodium lignosulfonate or calcium lignin sulphonate or lignosulfonic acid potassium price, so cost is higher.
Embodiment 3.Preparation 148.9Kg medicament.Take by weighing sodium lignosulfonate or calcium lignin sulphonate or lignosulfonic acid potassium 20Kg (accounting for 20 parts), as the sodium polyacrylate 7Kg (accounting for 7 parts) of flocculation agent, SODIUM METASILICATE PENTAHYDRATE (N as tensio-active agent
A2SiO
3.5H
2O) 52.1Kg and nine water water glass (N
A2SiO
3.9H
2O) 69.8Kg (be equivalent to pure water glass 60Kg, account for 60 parts) mixes then and pulverizes pack and gets final product.Compare with embodiment 1, because of sodium polyacrylate is expensive than the polyacrylamide price, so cost is higher.The content of SODIUM METASILICATE PENTAHYDRATE and nine water water glass is higher simultaneously, causes pure silicon acid sodium content height, when cost increases, has improved cooling performance.
Embodiment 4.Preparation 134.7Kg medicament.Take by weighing sodium lignosulfonate or calcium lignin sulphonate or lignosulfonic acid potassium 27Kg (accounting for 27 parts), as the sodium polyacrylate 9Kg (accounting for 9 parts) of flocculation agent, SODIUM METASILICATE PENTAHYDRATE (N as tensio-active agent
A2SiO
3.5H
2O) 52.1Kg and nine water water glass (N
A2SiO
3.9H
2O) 46.6Kg (be equivalent to pure water glass 50Kg, account for 50 parts) mixes then and pulverizes pack and gets final product.Compare with embodiment 3, price and effect are similar.
In like manner, the technical solution that provides according to the present invention can also provide other embodiment.As comparing with embodiment 3,4; with tensio-active agent sodium lignosulfonate or calcium lignin sulphonate or lignosulfonic acid potassium; with any replacement in sodium lauryl sulphate, alkyl sodium sulfonate, Seconary Alkane Sulphonate Sodium, fatty alcohol-polyoxyethylene ether carboxylic acid sodium, the sodium N-lauroyl sarcosinate; and content in the amount ranges of tensio-active agent (10-27 part) suitably reduces, and can make effective cooling medicament or the like equally.
Claims (5)
1. one kind can make diamond segment refrigerative medicament; it is characterized in that; the solid that it is made up of the raw material of following parts by weight; any 10-27 part as the sulfonated lignin of tensio-active agent, sodium lauryl sulphate, alkyl sodium sulfonate, Seconary Alkane Sulphonate Sodium, fatty alcohol-polyoxyethylene ether carboxylic acid sodium, sodium N-lauroyl sarcosinate; as the polyacrylamide of flocculation agent, any 5-9 part of sodium polyacrylate; amount to into a kind of in the nine water water glass, SODIUM METASILICATE PENTAHYDRATE of pure water glass 40-60 part or the mixture of nine water water glass and SODIUM METASILICATE PENTAHYDRATE.
2. according to claim 1ly a kind ofly can make diamond segment refrigerative medicament, it is characterized in that described sulfonated lignin are any in sodium lignosulfonate, calcium lignin sulphonate, the lignosulfonic acid potassium, flocculation agent is a polyacrylamide.
3. according to claim 1ly a kind ofly can make diamond segment refrigerative medicament; it is characterized in that; tensio-active agent is any in sodium lauryl sulphate, alkyl sodium sulfonate, Seconary Alkane Sulphonate Sodium, fatty alcohol-polyoxyethylene ether carboxylic acid sodium, the sodium N-lauroyl sarcosinate, and flocculation agent is a polyacrylamide.
4. according to claim 1ly a kind ofly can make diamond segment refrigerative medicament, it is characterized in that described sulfonated lignin are any in sodium lignosulfonate, calcium lignin sulphonate, the lignosulfonic acid potassium, flocculation agent is a sodium polyacrylate.
5. according to claim 1ly a kind ofly can make diamond segment refrigerative medicament; it is characterized in that; tensio-active agent is any in sodium lauryl sulphate, alkyl sodium sulfonate, Seconary Alkane Sulphonate Sodium, fatty alcohol-polyoxyethylene ether carboxylic acid sodium, the sodium N-lauroyl sarcosinate, and flocculation agent is a sodium polyacrylate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100455657A CN100424147C (en) | 2006-07-17 | 2006-07-17 | Reagent for cooling cutter head of diamond |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100455657A CN100424147C (en) | 2006-07-17 | 2006-07-17 | Reagent for cooling cutter head of diamond |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1916107A CN1916107A (en) | 2007-02-21 |
| CN100424147C true CN100424147C (en) | 2008-10-08 |
Family
ID=37737173
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100455657A Expired - Fee Related CN100424147C (en) | 2006-07-17 | 2006-07-17 | Reagent for cooling cutter head of diamond |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100424147C (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4755309A (en) * | 1984-09-19 | 1988-07-05 | Nihon Kousakuyu Co., Ltd. | Cold working lubricant for metallic conduits |
| CN1235190A (en) * | 1999-01-07 | 1999-11-17 | 贵阳白云志合工业用皂厂 | Soap for industrial purpose |
| CN1266090A (en) * | 1999-03-09 | 2000-09-13 | 广东工业大学 | Cooling lubrication fluid for cutting stone and making method thereof |
-
2006
- 2006-07-17 CN CNB2006100455657A patent/CN100424147C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4755309A (en) * | 1984-09-19 | 1988-07-05 | Nihon Kousakuyu Co., Ltd. | Cold working lubricant for metallic conduits |
| CN1235190A (en) * | 1999-01-07 | 1999-11-17 | 贵阳白云志合工业用皂厂 | Soap for industrial purpose |
| CN1266090A (en) * | 1999-03-09 | 2000-09-13 | 广东工业大学 | Cooling lubrication fluid for cutting stone and making method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1916107A (en) | 2007-02-21 |
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Granted publication date: 20081008 Termination date: 20160717 |