CN109841361B - Glue binding and sealing integrated machine - Google Patents
Glue binding and sealing integrated machine Download PDFInfo
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- CN109841361B CN109841361B CN201910269208.6A CN201910269208A CN109841361B CN 109841361 B CN109841361 B CN 109841361B CN 201910269208 A CN201910269208 A CN 201910269208A CN 109841361 B CN109841361 B CN 109841361B
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Abstract
The invention relates to a glue binding and sealing integrated machine, which comprises: the clamping device comprises a fixed seat, a sliding frame, a lifting motor assembly, a rotating support, a rotary motor assembly, a first clamping unit, a second clamping unit, a first clamping driving unit and a second clamping driving unit. The technical effects are as follows: the first clamping unit and the second clamping unit jointly form an installation station, two flanges and an insulating part which need to be installed can be clamped simultaneously under the action of the first clamping driving unit and the second clamping driving unit, and the two flanges are heated simultaneously by the heating unit. The rotary motor assembly and the lifting motor assembly can respectively realize rotation and lifting of the composite insulator, vertical or horizontal cementing and sealing operations can be realized, the sequence of cementing and sealing is not limited, the mechanization level is high, the dependence on workers is reduced, the labor intensity is reduced, the preparation process is accelerated, the production efficiency is improved, the product quality dispersibility is also reduced, and the product quality consistency is improved.
Description
Technical Field
The invention relates to the technical field of insulator preparation, in particular to a glue binding and sealing integrated machine.
Background
The insulator plays an important role in power transmission and transformation engineering, and generally, the insulator is a porcelain insulator or a composite insulator. Insulators are devices that are mounted between conductors of different potentials or between a conductor and a ground potential member and are able to withstand the effects of voltage and mechanical stress. Generally, a composite insulator includes an insulator, and flanges mounted to both ends of the insulator. In the preparation process of the composite insulator, when the flange is installed, glue binding and glue sealing operations are required.
In the traditional preparation process of the composite insulator, a resistance wire radiation type heating mode is adopted to respectively and independently heat the two flanges, the two flanges are combined with the insulating part in sequence through a simple clamp, and after the flanges are fastened through bolts, cementing operation is carried out; the assembled composite insulator is lifted on a workbench, and the flanges at the two ends are sequentially sealed by manual work around the composite insulator.
In implementing the conventional technique, the inventors found that at least the following technical problems exist: the composite insulator is slow in preparation process, low in mechanization degree, low in production efficiency, strongly dependent on manual operation and safe in production process.
Disclosure of Invention
Therefore, the integrated machine for gluing and sealing is needed to be provided for solving the problems that the preparation process of the composite insulator is slow, the mechanization degree is low, the production efficiency is low, manual operation is strongly depended on, and safety risks exist in the production process.
An adhesive binding and sealing all-in-one machine comprises: a fixed seat; the sliding frame is arranged on the fixed seat and can lift along the vertical direction of the fixed seat; the lifting motor assembly is arranged on the sliding frame or the fixed seat and can drive the sliding frame to lift; the rotating bracket is arranged on the sliding frame and can rotate relative to the sliding frame; the rotary motor assembly is arranged on the sliding frame and can drive the rotary bracket to rotate; the clamping assembly is arranged on the rotating support and comprises a first clamping unit and a second clamping unit which are arranged at intervals, the first clamping unit and the second clamping unit are used for forming an installation station together, and the first clamping unit and the second clamping unit are both provided with heating units; the clamping driving assembly is arranged on the rotating support and comprises a first clamping driving unit and a second clamping driving unit which are arranged at intervals, the first clamping driving unit drives the first clamping unit to move relative to the rotating support, and the second clamping driving unit drives the second clamping unit to move relative to the rotating support.
The technical scheme at least has the following technical effects: according to the glue binding and glue sealing all-in-one machine provided by the technical scheme, the first clamping unit and the second clamping unit jointly form an installation station, two flanges and an insulating part which need to be installed can be clamped simultaneously under the action of the first clamping driving unit and the second clamping driving unit, and the two flanges can be heated simultaneously by utilizing the heating unit. In addition, the rotary motor component drives the rotary support to drive the assembled composite insulator to rotate, the lifting motor component drives the sliding frame to drive the rotary support to lift relative to the vertical direction of the fixing seat, and then the composite insulator is lifted, so that vertical or horizontal gluing and sealing operations on the composite insulator can be realized, and the sequence of gluing and sealing is not limited. The packaging and gluing integrated machine provided by the technical scheme can complete packaging and gluing on the same equipment, is high in mechanization level, reduces dependence on workers, reduces labor intensity, improves operation safety, accelerates the preparation process, improves production efficiency, reduces product quality dispersibility and improves product quality consistency.
In one embodiment, the first clamping unit comprises a first clamping part and a first rotary clamping shaft connected to the first clamping part, and the first rotary clamping shaft is rotatably connected to the rotary bracket; the second clamping unit comprises a second clamping part and a second rotary clamping shaft connected to the second clamping part, and the second rotary clamping shaft is rotatably connected to the rotary support.
In one embodiment, further comprising a first rotational bearing assembly supporting the first rotational clamp shaft, the first rotational bearing assembly being connected to the rotational support; also included is a second swivel bearing assembly supporting the second swivel clamp shaft, the second swivel bearing assembly coupled to the swivel bracket.
In one embodiment, the clamping device further comprises a rotating motor assembly arranged on the second rotating bearing assembly, and the rotating motor assembly is connected with the second rotating clamping shaft and drives the second rotating clamping shaft to rotate.
In one embodiment, the first rotating bearing assembly includes a first bearing housing disposed on the rotating bracket and a first bearing disposed within the first bearing housing, the first bearing supporting the first rotating clamp shaft; the second rotating bearing assembly comprises a second bearing seat arranged on the rotating support and a second bearing arranged in the second bearing seat, and the second bearing supports the second rotating clamping shaft.
In one embodiment, the first bearing seat is connected with the rotating bracket through a first sliding bracket, and the first sliding bracket is connected with the first clamping driving unit; the second bearing block is connected with the rotating support through a second sliding support, and the second sliding support is connected to the second clamping driving unit.
In one embodiment, the first clamping portion and the second clamping portion are both provided with the heating unit.
In one embodiment, the fixed seat is provided with a first guide rail along the vertical direction, and the sliding frame is provided with a first sliding block capable of moving along the first guide rail.
In one embodiment, the rotary motor assembly is connected with the rotary bracket through a rotary disc assembly and drives the rotary bracket to rotate.
In one embodiment, the sliding frame, the rotating bracket and the clamping driving assembly are provided with proximity switches.
Drawings
FIG. 1 is a schematic structural diagram of an integrated machine for adhesive loading and sealing according to an embodiment of the present invention;
FIG. 2 is a schematic view of the lifting and lowering of the integrated machine for glue filling and sealing according to an embodiment of the present invention;
FIG. 3 is another schematic elevation view of the integrated machine for glue filling and glue sealing according to the embodiment of the present invention;
FIG. 4 is a schematic rotation diagram of the integrated machine for adhesive loading and sealing according to an embodiment of the present invention;
FIG. 5 is a schematic view of worker operation according to one embodiment of the present invention;
FIG. 6 is a schematic top view of FIG. 5;
FIG. 7 is a schematic view of a flange and an insulator prior to assembly in accordance with an embodiment of the invention;
FIG. 8 is a schematic view of an assembled flange and insulator in accordance with an embodiment of the present invention.
Wherein:
100. cementing and sealing integrated machine 110, fixing seat 112 and vertical support
114. Horizontal bracket 116, first guide rail 120 and sliding frame
130. Lifting motor assembly 140, rotating bracket 142 and second guide rail
150. Rotating motor assembly 160, first clamping unit 162 and first clamping part
164. A first rotary clamping shaft 170, a second clamping unit 172, a second clamping part
174. A second rotary clamping shaft 180, a heating unit 190, a first clamping driving unit
192. First driving part 194, first driving rod 200, second clamping driving unit
202. Second drive section 204, second drive rod 210, first rotational bearing assembly
220. Second rolling bearing assembly 230, rotating electric machine assembly 240, first sliding bracket
250. Second sliding bracket 260, rotary disk assembly 270 and proximity switch
280. Flange 290, insulator
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, an embodiment of the invention provides an all-in-one machine 100 for glue loading and sealing, including: a fixed base 110; the sliding frame 120 is arranged on the fixed seat 110 and can lift along the vertical direction of the fixed seat 110; the lifting motor assembly 130 is arranged on the sliding frame 120 or the fixed seat 110 and can drive the sliding frame 120 to lift; a rotating bracket 140 provided to the sliding frame 120 and rotatable with respect to the sliding frame 120; a rotary motor assembly 150 disposed on the sliding frame 120 and capable of driving the rotary bracket 140 to rotate; the clamping assembly is arranged on the rotating bracket 140 and comprises a first clamping unit 160 and a second clamping unit 170 which are arranged at intervals, the first clamping unit 160 and the second clamping unit 170 are used for forming an installation station together, and the first clamping unit 160 and the second clamping unit 170 are both provided with heating units 180; the clamping driving assembly is arranged on the rotating bracket 140 and comprises a first clamping driving unit 190 and a second clamping driving unit 200 which are arranged at intervals, the first clamping driving unit 190 drives the first clamping unit 160 to move relative to the rotating bracket 140, and the second clamping driving unit 200 drives the second clamping unit 170 to move relative to the rotating bracket 140.
It should be noted that the matching equipment for glue loading and glue sealing may be assembled to the glue loading and glue sealing all-in-one machine 100 provided in the embodiment of the present invention, or may be separately designed as an automatic matching equipment, or may be a semi-automatic matching equipment, and is operated with the assistance of a worker.
Fig. 2 is a schematic view of the flange 280 and the insulating member 290 when they are assembled, fig. 3 is a schematic view of the lifting of the rotating bracket 140, fig. 4 is a schematic view of the rotating bracket 140 in a vertical direction, fig. 5 and 6 are schematic views of the worker's operation, and fig. 7 and 8 are schematic views of the flange 280 and the insulating member 290 before and after they are assembled, respectively.
The fixing base 110 can be placed on the working ground, and the stability of the whole device can be ensured by the self weight, or by other pressing members such as a balancing weight. The fixed base 110 has a vertical bracket 112 and a horizontal bracket 114, the sliding frame 120 is mounted to the vertical bracket 112, and the horizontal bracket 114 may form a work table on which a worker stands, or may be spliced with the work table on which the worker stands. The sliding frame 120 is connected to the fixing base 110 at one side and to the rotating bracket 140 at the other side, and forms a receiving portion for mounting the lifting motor assembly 130 and the rotating motor assembly 150. The rotating bracket 140 has a substantially rectangular shape, the length extending direction of the rotating bracket is the same as the length extending direction of the insulating member 290, and the width of the rotating bracket is sufficient to ensure the installation of the first clamping driving unit 190, the second clamping driving unit 200, the first clamping unit 160, the second clamping unit 170, and other components, for example, as shown in fig. 2, the width may be larger than the projection width of the insulating member 290 on the rotating bracket 140, thereby further ensuring the movement space required for operation.
Specifically, the first clamping unit 160 and the second clamping unit 170 are configured to jointly form an installation station, and can simultaneously clamp the two flanges 280 when the insulating member 290 is assembled between the two flanges 280, and can move relative to the rotating bracket 140 under the driving of the first clamping driving unit 190 and the second clamping driving unit 200 to clamp the insulating member 290 between the two flanges 280, so as to assemble the composite insulator. The first and second clamping units 160 and 170 are each provided with a heating unit 180 while performing a heating operation on the two flanges 280, respectively. By the arrangement, the heating mode is simplified, the heating efficiency is improved, and the energy consumption is reduced.
The rotary motor assembly 150 can drive the rotary bracket 140 to rotate, so that the rotary bracket 140 drives the whole composite insulator to rotate. The lifting motor assembly 130 can drive the sliding frame 120 to lift in the vertical direction relative to the fixing base 110, so that the sliding frame 120 drives the rotating bracket 140, and then drives the composite insulator to lift in the vertical direction. According to the arrangement, the composite insulator can be lifted or rotated in the preparation process so as to realize different adhesive binding and sealing stations, and the adhesive binding and sealing are vertical or horizontal generally. The composite insulator can realize the adjustment of the station, so that the composite insulator can be sequentially subjected to glue filling and glue sealing, or sequentially subjected to glue filling and glue filling, or simultaneously subjected to glue filling and glue filling.
In the process of preparing the composite insulator, the glue binding and sealing integrated machine 100 provided by the embodiment of the invention can shorten the production period, reduce the production period by at least about eight hours, reduce the labor intensity and improve the production efficiency compared with the traditional manual operation.
The technical scheme at least has the following technical effects: according to the integrated machine 100 for glue binding and glue sealing provided by the technical scheme, the first clamping unit 160 and the second clamping unit 170 jointly form an installation station, two flanges 280 and an insulating part 290 which need to be installed can be clamped simultaneously under the action of the first clamping driving unit 190 and the second clamping driving unit 200, and the two flanges 280 can be heated simultaneously by the heating unit 180. In addition, the rotary motor assembly 150 drives the rotary bracket 140 to rotate the assembled composite insulator, and the lifting motor assembly 130 drives the sliding frame 120 to lift the rotary bracket 140 in the vertical direction relative to the fixing base 110, so as to lift the composite insulator, so that the composite insulator can be vertically or horizontally glued and sealed, and the sequence of gluing and sealing is not limited. The packaging and gluing integrated machine provided by the technical scheme can complete packaging and gluing on the same equipment, is high in mechanization level, reduces dependence on workers, reduces labor intensity, improves operation safety, accelerates the preparation process, improves production efficiency, reduces product quality dispersibility and improves product quality consistency.
In some embodiments, the fixed base 110 is provided with a first guide rail 116 in a vertical direction, and the sliding frame 120 is provided with a first slider movable along the first guide rail 116. Specifically, the first guide rail 116 is disposed on the vertical support 112 of the fixing base 110, the first sliding block is engaged with the first guide rail 116, the sliding frame 120 is lifted along the first guide rail 116 through the first sliding block, and the sliding frame 120 drives the rotating support 140 to lift.
Further, the lifting motor assembly 130 is connected to the first slide block through the gear rack assembly and drives the first slide block to move. Specifically, the rack and pinion assembly may include a gear connected to the lift motor assembly 130, and a rack engaged with the gear, the rack being connected to the first slider, the lift motor assembly 130 driving the gear to rotate forward or backward, thereby driving the rack to lift, and the rack driving the first slider to lift.
Further, the lift motor assembly 130 is coupled to the gear rack assembly via a first reduction gearbox assembly. In order to adjust the rotating speed output by the lifting motor assembly 130, a first reduction gearbox assembly may be additionally arranged between the lifting motor assembly 130 and the rack and pinion assembly, so that the lifting height of the sliding frame 120 can be more accurately adjusted, the lifting position of the sliding frame 120 is ensured, and the lifting position of the rotating bracket 140 is ensured.
In some embodiments, the turret motor assembly 150 is coupled to the rotating gantry 140 via a turret disk assembly 260 and drives the rotating gantry 140 to rotate. Specifically, the turntable assembly 260 may include a gear connected to the turntable motor assembly 150, a turntable engaged with the gear and connected to the rotating bracket 140, the turntable motor assembly driving the gear to rotate in a forward or reverse direction to drive the turntable to rotate in the forward or reverse direction, and the turntable driving the rotating bracket 140 to rotate in the forward or reverse direction.
Further, the turret motor assembly 150 is coupled to the turret plate assembly 260 through a second reduction gearbox assembly. In order to adjust the rotation speed output by the rotating motor assembly 150, a second reduction gearbox assembly may be added between the rotating motor assembly 150 and the rotating disk assembly 260, so as to adjust the rotation angle of the rotating bracket 140 more accurately and ensure the rotation position of the rotating bracket 140.
In some embodiments, the first clamping unit 160 includes a first clamping portion 162 and a first rotating clamping shaft 164 connected to the first clamping portion 162, the first rotating clamping shaft 164 being rotatably connected to the rotating bracket 140. The first clamping portion 162 is used for clamping the flange 280, and the first rotating clamping shaft 164 can rotate relative to the rotating bracket 140, so as to drive the insulating member 290 to rotate, and completely glue and seal the flange 280 and the insulating member 290. The first clamping drive unit 190 also drives the first rotary clamping shaft 164 to move relative to the rotary support 140, clamping the insulator 290.
The second clamping unit 170 includes a second clamping portion 172 and a second rotary clamping shaft 174 connected to the second clamping portion 172, and the second rotary clamping shaft 174 is rotatably connected to the rotary bracket 140. The second clamping portion 172 is used for clamping the flange 280, and the second rotary clamping shaft 174 can rotate relative to the rotary bracket 140, so as to drive the insulating member 290 to rotate, thereby performing gluing and sealing operations on the flange 280 and the insulating member 290 comprehensively. The second clamping driving unit 200 also drives the second rotary clamping shaft 174 to move relative to the rotary bracket 140, clamping the insulator 290.
Further, the glue loading and sealing integrated machine 100 further includes a first rotating bearing assembly 210 supporting the first rotating clamping shaft 164, and the first rotating bearing assembly 210 is connected to the rotating bracket 140. In order to perform the gluing and sealing operations on the joint between the flange 280 and the insulating member 290 more comprehensively and ensure the connection effect between the flange 280 and the insulating member 290, the composite insulator needs to be rotated to continuously adjust the rotation angle of the composite insulator, so the first rotating bearing assembly 210 is provided, and the first rotating clamping shaft 164 can rotate relative to the first rotating bearing assembly 210.
The glue loading and sealing machine 100 further includes a second pivot bearing assembly 220 supporting the second pivot clamp shaft 174, the second pivot bearing assembly 220 being coupled to the pivot bracket 140. In order to perform the gluing and sealing operations on the joint between the flange 280 and the insulating member 290 more completely and ensure the connection effect between the flange 280 and the insulating member 290, the composite insulator needs to be rotated to continuously adjust the rotation angle of the composite insulator, so the first rotating bearing assembly 210 is provided to enable the second rotating clamping shaft 174 to rotate relative to the second rotating bearing assembly 220.
Further, the glue loading and sealing all-in-one machine 100 further includes a rotating electrical component 230 disposed on the second rotating bearing assembly 220, and the rotating electrical component 230 is connected to the second rotating clamping shaft 174 and drives the second rotating clamping shaft 174 to rotate. The rotating electrical machine assembly 230 drives the second rotating clamping shaft 174 to rotate, the second rotating clamping shaft 174 drives the flange 280 disposed on the second clamping portion 172 to rotate, the flange 280 disposed on the second clamping portion 172 drives the insulating member 290 to rotate, the insulating member 290 drives the flange 280 disposed on the first clamping portion 162 to rotate, and the flange 280 disposed on the first clamping portion 162 drives the first rotating clamping shaft 164 to rotate in the first bearing. The second rotary clamping shaft 174 is equivalent to active rotation, and the first rotary clamping shaft 164 is equivalent to driven rotation, so that the rotary stability and smoothness of the composite insulator are ensured. So set up, can glue dress and glue the operation to the junction of flange 280 and insulating part 290 more comprehensively, guarantee the connection effect of flange 280 and insulating part 290. Further, providing one rotating electric machine assembly 230 can further ensure synchronism with respect to two rotating electric machine assemblies 230. Of course, the rotating electrical component 230 may also be disposed on the first rotating bearing component 210 to rotate the first rotating clamping shaft 164, or one rotating electrical component 230 may be disposed on both the first rotating bearing component 210 and the second rotating bearing component 220.
Further, the rotary motor assembly 230 is coupled to the second rotary clamp shaft 174 via a third reduction gearbox assembly. In order to adjust the rotation speed output by the rotating electrical machine assembly 230, a third reduction gearbox assembly may be added between the rotating electrical machine assembly 230 and the second rotating clamping shaft 174, so that the joint between the flange 280 and the insulating member 290 can be more accurately glued and sealed, and the connection effect between the flange 280 and the insulating member 290 can be ensured.
In some embodiments, first rotational bearing assembly 210 includes a first bearing seat disposed on rotational support 140 and a first bearing disposed within the first bearing seat, the first bearing supporting first rotational clamp shaft 164. The first bearing is nested in the first bearing seat, and first rotatory centre gripping axle 164 stretches into the first bearing, can rotate in the first bearing, when carrying out the mucilage binding and sealing glue, can guarantee that the effect of mucilage binding and sealing glue is more even, guarantees flange 280 and insulating part 290's connection effect.
The second slew bearing assembly 220 includes a second bearing housing disposed in the slew bracket 140 and a second bearing disposed within the second bearing housing that supports the second slew clamp shaft 174. The second bearing is nested in the second bearing seat, and the second rotary clamping shaft 174 stretches into the second bearing, can rotate in the second bearing, when carrying out the mucilage binding and sealing the glue, can guarantee that the effect of mucilage binding and sealing glue is more even, guarantees flange 280 and insulating part 290's connection effect.
In some embodiments, the first bearing seat is connected to the rotating bracket 140 through a first sliding bracket 240, and the first sliding bracket 240 is connected to the first clamping driving unit 190. In order to prevent the composite insulator from contacting the rotating bracket 140 in a physical space as much as possible and reduce mechanical damage to the composite insulator, a first sliding bracket 240 is disposed between the first bearing seat and the rotating bracket 140, and the first sliding bracket 240 has a certain length between the rotating bracket 140 and the first bearing seat, which can prevent the composite insulator from contacting the rotating bracket 140.
The second bearing block is connected to the rotating bracket 140 through a second sliding bracket 250, and the second sliding bracket 250 is connected to the second clamping driving unit 200. In order to prevent the composite insulator from contacting the rotating bracket 140 in a physical space as much as possible and reduce mechanical damage to the composite insulator, a second sliding bracket 250 is disposed between the second bearing seat and the rotating bracket 140, and the second sliding bracket 250 has a certain length between the rotating bracket 140 and the second bearing seat, which can prevent the composite insulator from contacting the rotating bracket 140.
In some embodiments, the rotating bracket 140 is provided with a second guide rail 142, and the first sliding bracket 240 includes a second slider movable along the second guide rail 142; the second sliding bracket 250 includes a third slider movable along the second guide rail 142. The second slider and the third slider are both matched with the second guide rail 142, the first clamping driving unit 190 drives the first sliding bracket 240 to drive the second slider to move along the second guide rail 142, and the second clamping driving unit 200 drives the second sliding bracket 250 to drive the third slider to move along the second guide rail 142. When the flange 280 and the insulator 290 are not assembled, the first clamp driving unit 190 drives the first sliding bracket 240 to move toward the insulator 290, and the second clamp driving unit 200 drives the second sliding bracket 250 to move toward the insulator 290, thereby clamping the flange 280 and the insulator 290.
In some embodiments, the first clamping driving unit 190 includes a first driving part 192 and a first driving lever 194 connected to the first driving part 192, and the first driving lever 194 is connected to the first sliding bracket 240. The first driving part 192 may adopt a driving member such as a cylinder, a motor, etc. to provide a clamping force for clamping the composite insulator. The first driving rod 194 is driven by the first driving portion 192 to move along the extending direction of the second rail 142, and the first driving rod 194 drives the first sliding bracket 240 to move along the extending direction of the second rail 142, specifically, the second sliding block is engaged with the second rail 142 to move. When the preset clamping force is reached, the first driving part 192 keeps the clamping force constant.
The second grip driving unit 200 includes a second driving part 202 and a second driving lever 204 connected to the second driving part 202, and the second driving lever 204 is connected to the second sliding bracket 250. The second driving part 202 may adopt a driving member such as an oil cylinder, an air cylinder, a motor, etc. to provide a clamping force for clamping the composite insulator. The second driving rod 204 is driven by the second driving portion 202 to move along the extending direction of the second rail 142, and the second driving rod 204 drives the second sliding bracket 250 to move along the extending direction of the second rail 142, specifically, the third sliding block is engaged with the second rail 142 to move. When the preset clamping force is reached, the second driving part 202 keeps the clamping force unchanged.
In some embodiments, both the first clamping portion 162 and the second clamping portion 172 are provided with a heating unit 180. The heating unit 180 is directly disposed on the first clamping portion 162 and the second clamping portion 172, and the two flanges 280 are heated more directly and efficiently. The heating unit 180 may adopt a radiation type, a contact type, an infrared wave type, or the like. For example, the heating unit 180 adopts a contact heating manner, and the heating unit 180 is disposed on the end surface of the first clamping portion 162 clamping the flange 280, so that the heating unit 180 directly contacts the flange 280, the heating efficiency is improved, and the production efficiency of the product is further improved.
In some embodiments, the first clamping unit 160 is further provided with a force value sensor. In this embodiment, the first rotary clamping shaft 164 of the first clamping unit 160 can be regarded as being driven to rotate along with the second rotary clamping shaft 174 of the second clamping unit 170, and a force value sensor is provided on the first clamping unit 160 in order to reduce the complexity of the parts of the second clamping unit 170. Of course, it is also possible to provide the force value sensor only at the second gripper unit 170, or to provide the force value sensor at both the first gripper unit 160 and the second gripper unit 170. The force value sensor can be used for measuring the clamping force applied by the clamping assembly, and the clamping force of the clamping assembly can be adjusted according to the measured value of the force value sensor, so that the clamping acting force is more flexible, and the clamping process is conveniently adjusted.
In some embodiments, the sliding frame 120, the rotating bracket 140, and the clamp drive assembly are provided with proximity switches 270. The proximity switch 270 may provide a position signal and may also provide a limit signal to prevent spatial interference. Specifically, the sliding frame 120 is provided with a proximity switch 270 for confirming the lifting position and a proximity switch 270 for preventing interference, or the fixed base 110 is provided with a proximity switch 270 for confirming the lifting position and a proximity switch 270 for preventing interference. The four corners of the rotating bracket 140 are respectively provided with a proximity switch 270 for preventing interference, preventing the rotating bracket 140 from colliding with other parts (working ground, etc.) during the rotation, and provided with a proximity switch 270 for confirming the rotation in place. In the clamping driving assembly, a proximity switch 270 for confirming the clamping degree of the workpiece is provided at each of the first clamping driving unit 190 and the second clamping driving unit 200. The rotating motor assembly 230 or the second clamping unit 170 or the second rolling bearing assembly 220 may also be provided with a proximity switch 270 for confirming the rotational position. Of course, the setting positions and the setting number of the proximity switches 270 may also be adjusted according to actual requirements. So set up, can guarantee that sliding frame 120 and runing rest 140 reach predetermined position at the lift in-process, runing rest 140 at the rotation in-process, composite insulator at the rotation in-process, and do not take place the space and interfere in the process, guarantee the smoothness nature and the accuracy of motion. In addition, the proximity switch 270 may be automatically controlled by a PLC programmed controller, and the elevator motor assembly 130 or the swing motor assembly 150 or the swing motor assembly 230 starts by giving a start position signal, and the elevator motor assembly 130 or the swing motor assembly 150 or the swing motor assembly 230 stops moving by giving a stop position signal.
In the embodiment of the present invention, the glue binding and sealing integrated machine 100 further includes a PLC programming controller, and the PLC programming controller is connected to the lifting motor assembly 130, the rotating motor assembly 150, the rotating motor assembly 230, the clamping assembly, the clamping driving assembly, the proximity switch 270, the force value sensor, the heating unit 180, and the like, so as to implement automatic control, improve production efficiency, and reduce the dependency on workers.
In other embodiments, during the process of preparing the composite insulator by using the integrated machine 100 for binding and sealing glue, a feeding mechanism for feeding the insulating member 290 to the installation station needs to be provided, and of course, the feeding mechanism may be a manual feeding mechanism or an automatic feeding mechanism, and the automatic feeding mechanism may be used independently or attached to the integrated machine 100 for binding and sealing glue.
The working process of the gluing and sealing all-in-one machine 100 is described in detail as follows:
firstly gluing and then sealing glue: adjusting the length extension direction of the rotating bracket 140 to a horizontal direction, and adjusting the height of the rotating bracket 140 to a working height; mounting two flanges 280 on the first clamping portion 162 and the second clamping portion 172, respectively; the insulator 290 is fed to the installation station and aligned with the two flanges 280 to ensure a uniform center line; installing a sealing member, wherein the first driving part 192 and the second driving part 202 respectively drive the first driving rod 194 and the second driving rod 204 to clamp the flange 280 and the insulating member 290, so that the first driving rod 194 and the second driving rod 204 are assembled together, and the clamping force is kept, and the clamping force can be determined by a force value sensor; adjusting the rotation angle of the composite insulator to enable the glue injection hole to be located at a position convenient for cementing; the flanges 280 at both ends can be heated by the contact heating unit 180; manually operating two ends simultaneously to carry out horizontal cementing and cementing curing; after the cementing, a series of operations of simultaneous horizontal sealing at two ends, steel seal knocking, nameplate mounting, umbrella skirt trimming, product cleaning and the like are realized through the rotation of the composite insulator. Or, as shown in fig. 2 to 4, after the glue assembly is completed, the lifting of the rotating bracket 140 is realized by the lifting motor assembly 130, the rotating bracket 140 is changed from the horizontal direction to the vertical direction by the rotating motor assembly 150, and the rotating bracket can be turned by 180 degrees to be vertical glue sealing, and a series of operations such as glue sealing, steel seal knocking and the like are respectively performed on the two flanges 280. And the composite insulator after being glued and sealed is lifted out of the station and then flows into a factory test procedure.
The lifting motor assembly 130, the rotating motor assembly 150, and the rotating motor assembly 230 can be used to adjust the sequence and manner of glue sealing and glue sealing, such as glue sealing and glue sealing, horizontal or vertical glue sealing, and horizontal or vertical glue sealing, which are not described herein again.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above examples only show some embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The utility model provides a mucilage binding, glue all-in-one that seals which characterized in that includes:
a fixed seat;
the sliding frame is arranged on the fixed seat and can lift along the vertical direction of the fixed seat;
the lifting motor assembly is arranged on the sliding frame or the fixed seat and can drive the sliding frame to lift;
the rotating bracket is arranged on the sliding frame and can rotate relative to the sliding frame;
the rotary motor assembly is arranged on the sliding frame and can drive the rotary bracket to rotate;
the clamping assembly is arranged on the rotating support and comprises a first clamping unit and a second clamping unit which are arranged at intervals, the first clamping unit and the second clamping unit are used for forming an installation station together, and the first clamping unit and the second clamping unit are both provided with heating units; the first clamping unit comprises a first clamping part and a first rotary clamping shaft connected to the first clamping part, and the first rotary clamping shaft is rotatably connected to the rotary bracket; the second clamping unit comprises a second clamping part and a second rotary clamping shaft connected to the second clamping part, and the second rotary clamping shaft is rotatably connected to the rotary bracket;
the clamping driving assembly is arranged on the rotating support and comprises a first clamping driving unit and a second clamping driving unit which are arranged at intervals, the first clamping driving unit drives the first clamping unit to move relative to the rotating support, and the second clamping driving unit drives the second clamping unit to move relative to the rotating support.
2. The all-in-one machine for glue filling and sealing according to claim 1, wherein the fixed base has a vertical bracket to which the sliding frame is mounted and a horizontal bracket forming a work bench on which a worker stands.
3. The integrated machine of claim 1, further comprising a first rotating bearing assembly supporting the first rotating clamping shaft, the first rotating bearing assembly being connected to the rotating bracket;
also included is a second swivel bearing assembly supporting the second swivel clamp shaft, the second swivel bearing assembly coupled to the swivel bracket.
4. The all-in-one machine for glue filling and sealing according to claim 3, further comprising a rotating motor assembly disposed on the second rotating bearing assembly, wherein the rotating motor assembly is connected to the second rotating clamping shaft and drives the second rotating clamping shaft to rotate.
5. The all-in-one machine for gluing and sealing of claim 3, wherein the first rotating bearing assembly comprises a first bearing seat arranged on the rotating bracket and a first bearing arranged in the first bearing seat, and the first bearing supports the first rotating clamping shaft;
the second rotating bearing assembly comprises a second bearing seat arranged on the rotating support and a second bearing arranged in the second bearing seat, and the second bearing supports the second rotating clamping shaft.
6. The all-in-one machine for glue binding and sealing according to claim 5, wherein the first bearing block is connected with the rotating bracket through a first sliding bracket, and the first sliding bracket is connected to the first clamping driving unit;
the second bearing block is connected with the rotating support through a second sliding support, and the second sliding support is connected to the second clamping driving unit.
7. The all-in-one machine for glue binding and sealing according to claim 1, wherein the heating unit is disposed on each of the first clamping portion and the second clamping portion.
8. The all-in-one machine for glue filling and sealing according to claim 1, wherein the fixing base is provided with a first guide rail along a vertical direction, and the sliding frame is provided with a first sliding block capable of moving along the first guide rail.
9. The all-in-one machine for glue binding and sealing as claimed in claim 1, wherein the rotary motor assembly is connected to the rotary bracket through a rotary disc assembly and drives the rotary bracket to rotate.
10. The all-in-one machine for glue binding and sealing according to claim 1, wherein the sliding frame, the rotating bracket and the clamping driving assembly are provided with proximity switches.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910269208.6A CN109841361B (en) | 2019-04-04 | 2019-04-04 | Glue binding and sealing integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910269208.6A CN109841361B (en) | 2019-04-04 | 2019-04-04 | Glue binding and sealing integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109841361A CN109841361A (en) | 2019-06-04 |
| CN109841361B true CN109841361B (en) | 2020-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910269208.6A Active CN109841361B (en) | 2019-04-04 | 2019-04-04 | Glue binding and sealing integrated machine |
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| Country | Link |
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| CN (1) | CN109841361B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4661184A (en) * | 1985-10-02 | 1987-04-28 | Klaey Hans | Method of and means for producing a helical band |
| CN201877232U (en) * | 2010-12-17 | 2011-06-22 | 东莞市高能电气股份有限公司 | Vertical gluing machine for large sleeve flanges |
| CN203103032U (en) * | 2012-12-26 | 2013-07-31 | 抚顺金源科技电气有限公司 | Horizontal-type cementing machine for hollow composite insulator |
| CN107327452A (en) * | 2017-06-28 | 2017-11-07 | 中国航发南方工业有限公司 | Shaft coupling bonding apparatus |
| CN108861565A (en) * | 2018-06-01 | 2018-11-23 | 江苏大学 | A kind of rotatable lift pneumatic gripping device |
-
2019
- 2019-04-04 CN CN201910269208.6A patent/CN109841361B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4661184A (en) * | 1985-10-02 | 1987-04-28 | Klaey Hans | Method of and means for producing a helical band |
| CN201877232U (en) * | 2010-12-17 | 2011-06-22 | 东莞市高能电气股份有限公司 | Vertical gluing machine for large sleeve flanges |
| CN203103032U (en) * | 2012-12-26 | 2013-07-31 | 抚顺金源科技电气有限公司 | Horizontal-type cementing machine for hollow composite insulator |
| CN107327452A (en) * | 2017-06-28 | 2017-11-07 | 中国航发南方工业有限公司 | Shaft coupling bonding apparatus |
| CN108861565A (en) * | 2018-06-01 | 2018-11-23 | 江苏大学 | A kind of rotatable lift pneumatic gripping device |
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| Publication number | Publication date |
|---|---|
| CN109841361A (en) | 2019-06-04 |
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