CN109841361A - Mucilage binding, sealing all-in-one machine - Google Patents
Mucilage binding, sealing all-in-one machine Download PDFInfo
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- CN109841361A CN109841361A CN201910269208.6A CN201910269208A CN109841361A CN 109841361 A CN109841361 A CN 109841361A CN 201910269208 A CN201910269208 A CN 201910269208A CN 109841361 A CN109841361 A CN 109841361A
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Abstract
The present invention relates to a kind of mucilage bindings, sealing all-in-one machine, comprising: fixing seat, slider box, lifting motor component, runing rest, turning motor component, the first clamping unit and the second clamping unit, the first clamping driving unit and the second clamping driving unit.Technical effect: installation station is collectively formed in the first clamping unit and the second clamping unit, can simultaneously clamp under the action of the first clamping driving unit and the second clamping driving unit needs two flanges and insulating part to be mounted, is heated simultaneously to two flanges using heating unit.Turning motor component and lifting motor component can realize the rotation and lifting of composite insulator respectively, vertical or horizontal mucilage binding and sealing operation may be implemented, mucilage binding and the precedence of sealing are unrestricted, Mechanization Level is high, reduces the dependence to worker, reduces labor intensity, accelerate preparation process, production efficiency is improved, the dispersibility of product quality is also reduced, improves the consistency of product quality.
Description
Technical field
The present invention relates to insulator preparation technical fields, more particularly to a kind of mucilage binding, sealing all-in-one machine.
Background technique
Insulator plays an important role in project of transmitting and converting electricity, usually there is porcelain insulator and composite insulator two major classes.Absolutely
Edge is mounted in the device between the conductor of different potentials or between conductor and ground potential component, is resistant to voltage and machinery
Stress.In general, composite insulator includes insulating part, and it is installed on the flange at insulating part both ends.In composite insulator
In preparation process, in mounting flange, need to carry out mucilage binding and sealing operation.
The preparation process of traditional composite insulator, it is single respectively to two flanges using resistance wire radiant type heating method
It is solely heated, is successively combined two flanges with insulating part by simple fixture, and after being fastened by bolts, carry out mucilage binding
Operation；Composite insulator after assembling is lifted on workbench, manually successively seals to the flange at both ends around composite insulator
Glue operation.
During realizing traditional technology, at least there is following technical problem in inventor's discovery: above-mentioned composite insulator
Preparation process it is slow, mechanization degree is low, and production efficiency is lower, strong depend-ence manual operation, in production process exist safety
Risk.
Summary of the invention
Based on this, it is necessary to slow for the preparation process of above-mentioned composite insulator, mechanization degree is low, production efficiency compared with
Low, there is security risk in production process in strong depend-ence manual operation, provide a kind of mucilage binding, sealing all-in-one machine.
A kind of mucilage binding, sealing all-in-one machine, comprising: fixing seat；Slider box is set to the fixing seat, can be along the fixing seat
Vertical direction lifting；Lifting motor component is set to the slider box or the fixing seat, and the slider box can be driven to go up and down；
Runing rest is set to the slider box, can rotate relative to the slider box；Turning motor component is set to the slider box, can
The runing rest is driven to rotate；Clamp assemblies are set to the runing rest, including spaced first clamping unit and the
Two clamping units, first clamping unit and second clamping unit are to be collectively formed installation station, first folder
It holds unit and second clamping unit is equipped with heating unit；Driving assembly is clamped, the runing rest, including interval are set to
The the first clamping driving unit and the second clamping driving unit being arranged, the first clamping driving unit driving first clamping
Unit is mobile relative to the runing rest, and the second clamping driving unit drives second clamping unit relative to described
Runing rest is mobile.
Above-mentioned technical proposal at least has following technical effect that mucilage binding provided by the technical program, sealing all-in-one machine, the
Installation station is collectively formed in one clamping unit and the second clamping unit, can be in the first clamping driving unit and the second clamping driving
Simultaneously clamping under the action of unit needs two flanges and insulating part to be mounted, moreover it is possible to using heating unit simultaneously to two flanges
It is heated.In addition, the composite insulator that turning motor Component driver runing rest is able to drive after assembling is rotated, go up and down
Electric machine assembly driving slider box is able to drive runing rest and goes up and down relative to the vertical direction of fixing seat, and then realizes compound inslation
The lifting of son, so may be implemented it is vertical or it is horizontal mucilage binding and sealing carried out to composite insulator operate, and mucilage binding and sealing
Precedence is unrestricted.Encapsulation, mucilage binding all-in-one machine, can complete to encapsulate on the same device provided by the technical program
And mucilage binding, and Mechanization Level is high, reduces the dependence to worker, reduces labor intensity, improves the safety of operation,
Preparation process is accelerated, production efficiency is improved, also reduces the dispersibility of product quality, improves the consistent of product quality
Property.
First clamping unit includes that the first clamping part is clamped with being connected to described first in one of the embodiments,
The first rotation clamping axis in portion, the first rotation clamping axis are rotatably connected at the runing rest；Second clamping
Unit includes the second clamping part and the second rotation clamping axis for being connected to second clamping part, and the second rotation clamping axis can
It is rotationally connected with the runing rest.
It in one of the embodiments, further include the first rolling bearing component of support the first rotation clamping axis, institute
It states the first rolling bearing component and is connected to the runing rest；It further include the second rotation axis of support the second rotation clamping axis
Bearing assembly, the second rolling bearing component are connected to the runing rest.
It in one of the embodiments, further include the rotating electric machine component set on the second rolling bearing component, it is described
Rotating electric machine component connection the second rotation clamping axis, and drive the second rotation clamping axis rotation.
The first rolling bearing component includes the first bearing set on the runing rest in one of the embodiments,
Seat and the first bearing in the first bearing seat, first bearing support the first rotation clamping axis；Described
Two rolling bearing components include the second bearing seat set on the runing rest and the second axis in the second bearing seat
It holds, second bearing support the second rotation clamping axis.
Connected between the first bearing seat and the runing rest by the first sliding support in one of the embodiments,
It connects, first sliding support is connected to the first clamping driving unit；The second bearing seat and the runing rest it
Between by the second sliding support connect, second sliding support be connected to it is described second clamping driving unit.
First clamping part and second clamping part are equipped with the heating unit in one of the embodiments,.
The fixing seat is equipped with the first guide rail along the vertical direction in one of the embodiments, and the slider box is equipped with
The first sliding block that can be moved along first guide rail.
The turning motor component connects the runing rest by rotary disk component in one of the embodiments, and
The runing rest is driven to rotate.
The slider box, the runing rest, the clamping driving assembly are equipped with close in one of the embodiments,
Switch.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of mucilage binding of the embodiment of the present invention, sealing all-in-one machine；
Fig. 2 is the lifting schematic diagram of the mucilage binding of one embodiment of the invention, sealing all-in-one machine；
Fig. 3 is another lifting schematic diagram of the mucilage binding of one embodiment of the invention, sealing all-in-one machine；
Fig. 4 is the rotation schematic diagram of the mucilage binding of one embodiment of the invention, sealing all-in-one machine；
Fig. 5 is one embodiment of the invention worker operation schematic diagram；
Fig. 6 is schematic top plan view shown in fig. 5；
Fig. 7 is that flange and insulating part assemble preceding schematic diagram in one embodiment of the invention；
Fig. 8 is schematic diagram after flange in one embodiment of the invention and insulating part assembling.
Wherein:
100, mucilage binding, sealing all-in-one machine 110, fixing seat 112, vertical supports
114, horizontal bracket 116, the first guide rail 120, slider box
130, lifting motor component 140, runing rest 142, the second guide rail
150, turning motor component 160, the first clamping unit 162, the first clamping part
164, the first rotation clamping axis 170, the second clamping unit 172, the second clamping part
174, the second rotation clamping axis 180, heating unit 190, first clamp driving unit
192, the first driving portion 194, the first drive rod 200, second clamp driving unit
202, the second driving portion 204, the second drive rod 210, the first rolling bearing component
220, the second rolling bearing component 230, rotating electric machine component 240, the first sliding support
250, the second sliding support 260, rotary disk component 270, close switch
280, flange 290, insulating part
Specific embodiment
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, with reference to the accompanying drawing to the present invention
Specific embodiment be described in detail.Many details are explained in the following description in order to fully understand this hair
It is bright.But the invention can be embodied in many other ways as described herein, those skilled in the art can be not
Similar improvement is done in the case where violating intension of the present invention, therefore the present invention is not limited by the specific embodiments disclosed below.
It should be noted that it can directly on the other element when element is referred to as " being fixed on " another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it, which can be, is directly connected to
To another element or it may be simultaneously present centering elements.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more phases
Any and all combinations of the listed item of pass.
Referring to FIG. 1, the embodiment provides a kind of mucilage bindings, sealing all-in-one machine 100, comprising: fixing seat 110；
Slider box 120 is set to fixing seat 110, can go up and down along the vertical direction of fixing seat 110；Lifting motor component 130 is set to sliding
Frame 120 or fixing seat 110 can drive slider box 120 to go up and down；Runing rest 140 is set to slider box 120, can be relative to slider box
120 rotations；Turning motor component 150 is set to slider box 120, and runing rest 140 can be driven to rotate；Clamp assemblies are set to rotation
Bracket 140, including spaced first clamping unit 160 and the second clamping unit 170, the first clamping unit 160 and second
For clamping unit 170 installation station is collectively formed, it is single that the first clamping unit 160 and the second clamping unit 170 are equipped with heating
Member 180；Driving assembly is clamped, runing rest 140, including spaced first clamping driving unit 190 and the second folder are set to
Driving unit 200 is held, the first clamping driving unit 190 drives the first clamping unit 160 mobile relative to runing rest 140, the
Two clamping driving units 200 drive the second clamping unit 170 mobile relative to runing rest 140.
It should be noted that mucilage binding and the corollary equipment of sealing can be assembled in glue provided by the embodiment of the present invention
Dress, sealing all-in-one machine 100, can also the individually designed corollary equipment for being automatically brought into operation, be also possible to semi-automatic matching and be arranged
It is standby, it is operated by workers.
Fig. 2 is flange 280 and the schematic diagram when assembled of insulating part 290, and Fig. 3 is the schematic diagram for promoting runing rest 140, figure
4 be to rotate the schematic diagram that runing rest 140 is vertical direction, and Fig. 5 and Fig. 6 are worker operation schematic diagram, and Fig. 7 and Fig. 8 are respectively
The schematic diagram of flange 280 and the assembling of insulating part 290 front and back.
Fixing seat 110 can be placed in work ground, can use the stability that own wt guarantees whole equipment, or benefit
With clump weight etc., other components for playing suppression guarantee the stability of whole equipment.Fixing seat 110 has 112 He of vertical supports
Horizontal bracket 114, slider box 120 are installed on vertical supports 112, and horizontal bracket 114 can form the workbench stood for worker,
Or splice with the workbench stood for worker.120 side of slider box is connect with fixing seat 110, the other side and runing rest 140
Connection is formed with the holding part of installation lifting motor component 130 and turning motor component 150.The shape of runing rest 140 is substantially
Rectangular, length extending direction is consistent with the length extending direction of insulating part 290, and width can guarantee that the first clamping driving is single
Member 190, second clamps the installation of the components such as driving unit 200, the first clamping unit 160 and the second clamping unit 170, example
Such as, as shown in Fig. 2, width can be greater than insulating part 290 in the projection width on runing rest 140, it further ensure that behaviour
Activity space needed for making.
Specifically, the first clamping unit 160 and the second clamping unit 170, can be exhausted installation station is collectively formed
When edge part 290 is assembled between two flanges 280, two flanges 280 are simultaneously clamped on, in the first clamping driving unit 190 and the
, can be mobile relative to runing rest 140 under the driving of two clamping driving units 200, insulating part 290 is clamped in two flanges
Between 280, it is assembled into composite insulator.First clamping unit 160 and the second clamping unit 170 are equipped with heating unit 180, together
When operation is respectively heated to two flanges 280.So set, simplifying heating method, heating efficiency is improved, to drop
Low energy consumption.
Turning motor component 150 can drive runing rest 140 to be rotated, so that runing rest 140 drives entirely again
Insulator is closed to be rotated.Lifting motor component 130 can drive vertical direction liter of the slider box 120 relative to fixing seat 110
Drop so that slider box 120 drives runing rest 140, and then drives composite insulator to be gone up and down in the vertical direction.So set
It sets, can be realized composite insulator and gone up and down or rotated during the preparation process, to realize different mucilage binding and sealing station, glue
Dress and sealing are usually vertical or horizontal.Since the adjustment of station may be implemented in composite insulator, it can be to compound inslation
It is sub successively to carry out mucilage binding, sealing, or sealing, mucilage binding are successively carried out, or carry out sealing, mucilage binding simultaneously.
During preparing composite insulator, using mucilage binding provided by the embodiment of the present invention, sealing all-in-one machine
100, relative to traditional manual operation, the production cycle can be shortened, at least can about reduce by eight production cycles hour, reduced
Labor intensity, improves production efficiency.
Above-mentioned technical proposal at least has following technical effect that mucilage binding provided by the technical program, sealing all-in-one machine
100, installation station is collectively formed in the first clamping unit 160 and the second clamping unit 170, can clamp driving unit first
190 and second simultaneously clamp under the action of clamping driving unit 200 and need two flanges 280 to be mounted and insulating part 290, moreover it is possible to
Two flanges 280 are heated simultaneously using heating unit 180.In addition, turning motor component 150 drives runing rest 140
Composite insulator after being able to drive assembling is rotated, and lifting motor component 130 drives slider box 120 to be able to drive rotation branch
Frame 140 is gone up and down relative to the vertical direction of fixing seat 110, and then realizes the lifting of composite insulator, so may be implemented vertical
Or it is horizontal to composite insulator progress mucilage binding and sealing operation, and mucilage binding and the precedence of sealing are unrestricted.This technology side
Encapsulation, mucilage binding all-in-one machine provided by case can complete encapsulation and mucilage binding on the same device, and Mechanization Level is high, subtracts
The dependence to worker is lacked, has reduced labor intensity, has improved the safety of operation, accelerate preparation process, improve life
Efficiency is produced, the dispersibility of product quality is also reduced, improves the consistency of product quality.
In some embodiments, fixing seat 110 is equipped with the first guide rail 116 along the vertical direction, and slider box 120 is equipped with can edge
The first mobile sliding block of first guide rail 116.Specifically, the first guide rail 116 is set to the vertical supports 112 of fixing seat 110, and first
Sliding block and the first guide rail 116 cooperate, and slider box 120 is gone up and down by the first sliding block along the first guide rail 116, and slider box 120 drives rotation
Turn the lifting of bracket 140.
Further, lifting motor component 130 connects the first sliding block by rack and pinion assembly, and the first sliding block is driven to move
It is dynamic.Specifically, rack and pinion assembly may include the gear connecting with lifting motor component 130, the rack gear engaged with gear, tooth
Item is connect with the first sliding block, and lifting motor component 130 drives gear to rotate forward or backwards, so that gear rack elevating is driven, rack gear
The first sliding block is driven to go up and down.
Further, lifting motor component 130 passes through the first deceleration box assembly connection gear rack assembly.In order to adjust
The revolving speed that lifting motor component 130 exports, can add the first deceleration between lifting motor component 130 and rack and pinion assembly
Box assembly, and then the adjustable height of slider box 120 can be more accurately adjusted, guarantee the lifting position of slider box 120, to protect
Demonstrate,prove the lifting position of runing rest 140.
In some embodiments, turning motor component 150 connects runing rest 140 by rotary disk component 260, and drives
Runing rest 140 rotates.Specifically, rotary disk component 260 may include the gear connecting with turning motor component 150, with tooth
The rotary disk of engagement is taken turns, rotary disk is connect with runing rest 140, and rotary disk electric machine assembly driving gear rotates forward or backwards,
Rotary disk is driven to rotate forward or backwards, rotary disk drives runing rest 140 to rotate forward or backwards.
Further, turning motor component 150 connects back to rotary disc assembly 260 by the second deceleration box assembly.In order to adjust
The revolving speed that turning motor component 150 exports, second can be added between turning motor component 150 and rotary disk component 260 and is subtracted
Fast box assembly, and then the rotation angle of runing rest 140 can be more accurately adjusted, guarantee the rotation position of runing rest 140.
In some embodiments, the first clamping unit 160 includes the first clamping part 162 and is connected to the first clamping part 162
First rotation clamping axis 164, first rotation clamping axis 164 is rotatably connected at runing rest 140.First clamping part 162
For clamping flange 280, the first rotation clamping axis 164 can be rotated relative to runing rest 140, to drive insulating part 290
Rotation comprehensively carries out mucilage binding to flange 280 and insulating part 290 and sealing operates.First clamping driving unit 190 also drives the
One rotation clamping axis 164 is mobile relative to runing rest 140, clamps insulating part 290.
Second clamping unit 170 includes the second clamping part 172 and the second rotation clamping axis for being connected to the second clamping part 172
174, the second rotation clamping axis 174 is rotatably connected at runing rest 140.Second clamping part 172 is used to clamp flange 280,
Second rotation clamping axis 174 can be rotated relative to runing rest 140, to drive insulating part 290 to rotate, comprehensively to flange
280 and insulating part 290 carry out mucilage binding and sealing operation.Second clamping driving unit 200 also drives the second rotation clamping 174 phase of axis
It is mobile for runing rest 140, clamp insulating part 290.
Further, mucilage binding, sealing all-in-one machine 100 further include the first rolling bearing for supporting the first rotation clamping axis 164
Component 210, the first rolling bearing component 210 are connected to runing rest 140.In order to more fully hereinafter to flange 280 and absolutely
The junction of edge part 290 carries out mucilage binding and sealing operation, guarantees the connection effect of flange 280 and insulating part 290, needs to make compound
Insulator is rotated, and the rotation angle of composite insulator is constantly adjusted, therefore the first rolling bearing component 210 is arranged, and makes first
Rotation clamping axis 164 can be rotated relative to the first rolling bearing component 210.
Mucilage binding, sealing all-in-one machine 100 further include the second rolling bearing component 220 for supporting the second rotation clamping axis 174, the
Two rolling bearing components 220 are connected to runing rest 140.In order to the company more fully hereinafter to flange 280 and insulating part 290
It meets place and carries out mucilage binding and sealing operation, guarantee the connection effect of flange 280 and insulating part 290, need to carry out composite insulator
Rotation constantly adjusts the rotation angle of composite insulator, therefore the first rolling bearing component 210 is arranged, and the second rotation is made to clamp axis
174 can rotate relative to the second rolling bearing component 220.
Further, mucilage binding, sealing all-in-one machine 100 further include the electric rotating unit set on the second rolling bearing component 220
Part 230, the connection of rotating electric machine component 230 second rotation clamping axis 174, and the second rotation clamping axis 174 is driven to rotate.Electric rotating
The driving of thermomechanical components 230 second rotation clamping axis 174 rotates, and the second rotation clamping drive of axis 174 is set to the second clamping part 172
Flange 280 rotates, and the flange 280 for being set to the second clamping part 172 drives insulating part 290 to rotate, and the drive of insulating part 290 is set to
The flange 280 of first clamping part 162 rotates, and the flange 280 for being set to the first clamping part 162 drives the first rotation clamping axis 164
It is rotated in first bearing.Second rotation clamping axis 174 is equivalent to active rotation, and the first rotation clamping axis 164 is equivalent to driven
Rotation guarantees the rotational stabilization of composite insulator and smooth.So set, can be more fully hereinafter to flange 280 and insulation
The junction of part 290 carries out mucilage binding and sealing operation, guarantees the connection effect of flange 280 and insulating part 290.In addition, setting one
A rotating electric machine component 230 can further guarantee synchronism relative to two rotating electric machine components 230.Certainly, electric rotating
Thermomechanical components 230 can also be set to the first rolling bearing component 210, and the first rotation clamping axis 164 is driven to rotate, alternatively, the
One rolling bearing component 210 and the second rolling bearing component 220 are respectively provided with a rotating electric machine component 230.
Further, rotating electric machine component 230 passes through third deceleration box assembly connection the second rotation clamping axis 174.In order to
The revolving speed that rotating electric machine component 230 exports is adjusted, can be increased between rotating electric machine component 230 and the second rotation clamping axis 174
If third deceleration box assembly, and then more accurately can carry out mucilage binding and sealing behaviour in the junction to flange 280 and insulating part 290
Make, to guarantee the connection effect of flange 280 and insulating part 290.
In some embodiments, the first rolling bearing component 210 includes being set to the first bearing seat of runing rest 140 and setting
In the first bearing in first bearing seat, first bearing support the first rotation clamping axis 164.First bearing is nested in first bearing
In seat, the first rotation clamping axis 164 protrudes into first bearing, can be rotated in first bearing, carry out mucilage binding and sealing
When, it can guarantee that the effect of mucilage binding and sealing is more uniform, guarantee the connection effect of flange 280 and insulating part 290.
Second rolling bearing component 220 includes set on the second bearing seat of runing rest 140 and in second bearing seat
Second bearing, second bearing support second rotation clamping axis 174.Second bearing is nested in second bearing seat, the second rotation
Clamping axis 174 protrudes into second bearing, can be rotated in second bearing, when carrying out mucilage binding and sealing, can guarantee glue
Dress and the effect of sealing are more uniform, guarantee the connection effect of flange 280 and insulating part 290.
In some embodiments, it is connected between first bearing seat and runing rest 140 by the first sliding support 240, the
One sliding support 240 is connected to the first clamping driving unit 190.In order to make composite insulator avoid connecing as far as possible in physical space
Runing rest 140 is touched, the mechanical damage of composite insulator is reduced, first is equipped between first bearing seat and runing rest 140
Sliding support 240, the first sliding support 240 have certain length, the length between runing rest 140 and first bearing seat
Runing rest 140 can be contacted to avoid composite insulator.
It is connected between second bearing seat and runing rest 140 by the second sliding support 250, the second sliding support 250 connects
It is connected to the second clamping driving unit 200.In order to make composite insulator avoid contact with runing rest 140 as far as possible in physical space,
The mechanical damage for reducing composite insulator is equipped with the second sliding support 250 between second bearing seat and runing rest 140, the
Two sliding supports 250 have certain length between runing rest 140 and second bearing seat, which can be to avoid compound exhausted
Edge contacts runing rest 140.
In some embodiments, runing rest 140 is equipped with the second guide rail 142, and the first sliding support 240 includes can be along second
The second mobile sliding block of guide rail 142；Second sliding support 250 includes the third sliding block that can be moved along the second guide rail 142.Second is sliding
Block and third sliding block cooperate with the second guide rail 142, and the first clamping driving unit 190 drives the first sliding support 240, drive the
Two sliding blocks are moved along the second guide rail 142, and the second clamping driving unit 200 drives the second sliding support 250, drive third sliding block edge
Second guide rail 142 is mobile.In flange 280 and unassembled insulating part 290, first clamping driving unit 190 the first sliding of driving
Bracket 240 is mobile towards insulating part 290, and the second clamping driving unit 200 drives the second sliding support 250 towards insulating part 290
It is mobile, thus clamping flange 280 and insulating part 290.
In some embodiments, the first clamping driving unit 190 includes the first driving portion 192 and is connected to the first driving portion
192 the first drive rod 194, the first drive rod 194 are connected to the first sliding support 240.First driving portion 192 can be using oil
The actuators such as cylinder, cylinder, motor, to provide the chucking power for clamping composite insulator.First drive rod 194 is by the first driving portion
192 drivings, can be moved along the extending direction of the second guide rail 142, and the first drive rod 194 drives the first sliding support 240
Extending direction along the second guide rail 142 is moved, and specifically the second sliding block is matched with the second guide rail 142 and is moved.When reaching
When to default chucking power, the first driving portion 192 keeps chucking power constant.
Second clamping driving unit 200 includes the second driving portion 202 and the second drive rod for being connected to the second driving portion 202
204, the second drive rod 204 is connected to the second sliding support 250.Second driving portion 202 can be using oil cylinder, cylinder, motor etc.
Actuator, to provide the chucking power for clamping composite insulator.Second drive rod 204 is driven by the second driving portion 202, can be along
The extending direction of two guide rails 142 is moved, and the second drive rod 204 drives the second sliding support 250 prolonging along the second guide rail 142
It stretches direction to be moved, specifically third sliding block is matched with the second guide rail 142 and is moved.When reaching default chucking power, the
Two driving portions 202 keep chucking power constant.
In some embodiments, the first clamping part 162 and the second clamping part 172 are equipped with heating unit 180.Heating unit
180 are set up directly on the first clamping part 162 and the second clamping part 172, more directly efficient to the heating of two flanges 280.
Heating unit 180 can be using heating methods such as radiant type, contact, infrared light waves.It is connect for example, heating unit 180 uses
Touch heating method is equipped with heating unit 180 on the end face of the first clamping part 162 clamping flange 280, so that heating unit
180 directly contact with flange 280, improve heating efficiency, and then improve the production efficiency of product.
In some embodiments, the first clamping unit 160 is additionally provided with force value sensor.In the present embodiment, the first clamping
First rotation clamping axis 164 of unit 160 can regard driven with the second clamping unit 170 second rotation clamping axis 174 as
Rotation, in order to reduce the part complexity of the second clamping unit 170, therefore force value sensor is set to the first clamping unit
160.It is, of course, also possible to force value sensor only be arranged in the second clamping unit 170, or in the first clamping unit 160 and second
Force value sensor is arranged simultaneously in clamping unit 170.Force value sensor can be used to measure the chucking power of clamp assemblies application, according to
The chucking power of the adjustable clamp assemblies of the measured value of force value sensor facilitates adjustment to press from both sides so that clamping force is more flexible
Hold process.
In some embodiments, slider box 120, runing rest 140, clamping driving assembly are equipped with close to switch 270.It connects
Nearly switch 270 can provide position signal, can also provide limit signal, prevent space interference.Specifically, slider box
Be arranged on 120 a confirmation lifting position close to switch 270, one prevent interference close to switch 270, or in fixing seat
Be arranged on 110 a confirmation lifting position close to switch 270, one prevent interference close to switch 270.Runing rest 140
Four apex angles be respectively set one prevent interference close to switch 270, prevent runing rest 140 during rotation with its
His position collision (work ground etc.), be arranged one confirm be rotated in place close to switch 270.It clamps in driving assembly, the
One clamping driving unit 190 and the second clamping driving unit 200 are respectively set one to confirm the close of Workpiece clamping degree
Switch 270.Rotating electric machine component 230 or the second clamping unit 170 or the second rolling bearing component 220 also can be set one really
Recognize rotation position close to switch 270.It certainly, can also be according to practical need close to the setting position of switch 270 and setting quantity
It asks and is adjusted.So set, can guarantee slider box 120 and runing rest 140 in lifting process, runing rest 140 exists
In rotary course, composite insulator reach preset position in rotary course, and space interference do not occur in the process, guarantee
The smoothness and accuracy of movement.In addition, above-mentioned can be automatically controlled close to switch 270 by PLC programming controller, by giving
Start position signal, lifting motor component 130 or turning motor component 150 out or rotating electric machine component 230 starts to start, provides
Stop position signal, lifting motor component 130 or turning motor component 150 or the movement of rotating electric machine component 230 stop.
In an embodiment of the present invention, mucilage binding, sealing all-in-one machine 100 further include PLC programming controller, PLC programming Control
Device and lifting motor component 130, rotating electric machine component 230, clamp assemblies, clamping driving assembly, connect turning motor component 150
The connections such as nearly switch 270, force value sensor, heating unit 180, realize automation control, improve production efficiency, reduce to worker
Dependence.
In some other embodiment, during preparing composite insulator using mucilage binding, sealing all-in-one machine 100, also
Need to provide the feed mechanism of 290 feeding of insulating part to installation station, certainly, which can be manually feeding,
It is also possible to automatic feed mechanism, which can be independently operated, or depend on mucilage binding, sealing all-in-one machine
100 use.
The course of work of mucilage binding, sealing all-in-one machine 100 is detailed below:
First mucilage binding, rear sealing: being adjusted to horizontal direction for the length extending direction of runing rest 140, and by runing rest
140 height is adjusted to working depth；Two flanges 280 are separately mounted to the first clamping part 162 and the second clamping part 172
On；By 290 feeding of insulating part to station is installed, it is aligned with two flanges 280, guarantees unified center line；Sealing element is installed, the
One driving portion 192 and the second driving portion 202 respectively drive the first drive rod 194 and 204 clamping flange 280 of the second drive rod and absolutely
Edge part 290 makes the two be assembled together, and keeps chucking power, can determine chucking power size at this time with force value sensor；Adjustment is multiple
The rotation angle for closing insulator makes hole for injecting glue be in the position convenient for mucilage binding；The flange 280 at both ends can pass through contact heating
Unit 180 carries out heat temperature raising；Manual operation carries out horizontal mucilage binding simultaneously at both ends, carries out mucilage binding solidification；After the completion of mucilage binding, pass through
The rotation of composite insulator realizes both ends horizontal sealing simultaneously, strikes a systems such as steel seal, installation nameplate, full skirt deburring and product cleaning
Column operation.Alternatively, after the completion of mucilage binding, the promotion of runing rest 140, benefit are realized by lifting motor component 130 such as Fig. 2 to Fig. 4
It realizes that runing rest 140 becomes vertical direction by horizontal direction with turning motor component 150,180 degree can also be turned again, that is, become
At vertical sealing, sealing is carried out to two flanges 280 respectively, strikes the sequence of operations such as steel seal.It is compound after above-mentioned mucilage binding, sealing
Insulator flows into delivery test process after hanging out station.
Utilize lifting motor component 130, turning motor component 150, the adjustable mucilage binding of rotating electric machine component 230 and sealing
Order and mode, such as first sealing, again mucilage binding, while sealing and mucilage binding, horizontal or vertical mucilage binding, horizontal or vertical sealing,
Details are not described herein.
Each technical characteristic of above embodiments can be combined arbitrarily, for simplicity of description, not to above-described embodiment
In each technical characteristic it is all possible combination be all described, as long as however, the combination of these technical characteristics be not present lance
Shield all should be considered as described in this specification.
Only several embodiments of the present invention are expressed for above embodiments, and the description thereof is more specific and detailed, but can not
Therefore it is construed as limiting the scope of the patent.It should be pointed out that for those of ordinary skill in the art,
Under the premise of not departing from present inventive concept, various modifications and improvements can be made, and these are all within the scope of protection of the present invention.
Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.
Claims (10)
1. a kind of mucilage binding, sealing all-in-one machine characterized by comprising
Fixing seat；
Slider box is set to the fixing seat, can go up and down along the vertical direction of the fixing seat；
Lifting motor component is set to the slider box or the fixing seat, and the slider box can be driven to go up and down；
Runing rest is set to the slider box, can rotate relative to the slider box；
Turning motor component is set to the slider box, and the runing rest can be driven to rotate；
Clamp assemblies, are set to the runing rest, including spaced first clamping unit and the second clamping unit, and described the
One clamping unit and second clamping unit are to be collectively formed installation station, first clamping unit and second folder
It holds unit and is equipped with heating unit；
Driving assembly is clamped, the runing rest is set to, including spaced first clamping driving unit and the second clamping are driven
Moving cell, the first clamping driving unit drive first clamping unit mobile relative to the runing rest, and described the
Two clamping driving units drive second clamping unit mobile relative to the runing rest.
2. mucilage binding according to claim 1, sealing all-in-one machine, which is characterized in that first clamping unit includes first
Clamping part and the first rotation clamping axis for being connected to first clamping part, the first rotation clamping axis are rotatably connected at
The runing rest；
Second clamping unit include the second clamping part and be connected to second clamping part second rotation clamping axis, it is described
Second rotation clamping axis is rotatably connected at the runing rest.
3. mucilage binding according to claim 2, sealing all-in-one machine, which is characterized in that further include support first rotating clamp
The first rolling bearing component of axis is held, the first rolling bearing component is connected to the runing rest；
It further include the second rolling bearing component of support the second rotation clamping axis, the second rolling bearing component is connected to
The runing rest.
4. mucilage binding according to claim 3, sealing all-in-one machine, which is characterized in that further include being set to second rotation axis
The rotating electric machine component of bearing assembly, rotating electric machine component connection the second rotation clamping axis, and drive second rotation
Turn clamping axis rotation.
5. mucilage binding, sealing all-in-one machine according to claim 3, which is characterized in that the first rolling bearing component includes setting
First bearing seat in the runing rest and the first bearing in the first bearing seat, the first bearing support institute
State the first rotation clamping axis；
The second rolling bearing component includes set on the second bearing seat of the runing rest and set on the second bearing seat
Interior second bearing, second bearing support the second rotation clamping axis.
6. mucilage binding according to claim 5, sealing all-in-one machine, which is characterized in that the first bearing seat and the rotation
It is connected between bracket by the first sliding support, first sliding support is connected to the first clamping driving unit；
It is connected between the second bearing seat and the runing rest by the second sliding support, the second sliding support connection
In the second clamping driving unit.
7. mucilage binding according to claim 2, sealing all-in-one machine, which is characterized in that first clamping part and described second
Clamping part is equipped with the heating unit.
8. mucilage binding according to claim 1, sealing all-in-one machine, which is characterized in that the fixing seat is equipped with along the vertical direction
The first guide rail, the slider box is equipped with the first sliding block that can move along first guide rail.
9. mucilage binding according to claim 1, sealing all-in-one machine, which is characterized in that the turning motor component passes through revolution
Disk component connects the runing rest, and the runing rest is driven to rotate.
10. mucilage binding according to claim 1, sealing all-in-one machine, which is characterized in that the slider box, the runing rest,
The clamping driving assembly is equipped with close to switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910269208.6A CN109841361B (en) | 2019-04-04 | 2019-04-04 | Glue binding and sealing integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910269208.6A CN109841361B (en) | 2019-04-04 | 2019-04-04 | Glue binding and sealing integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109841361A true CN109841361A (en) | 2019-06-04 |
| CN109841361B CN109841361B (en) | 2020-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910269208.6A Active CN109841361B (en) | 2019-04-04 | 2019-04-04 | Glue binding and sealing integrated machine |
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| Country | Link |
|---|---|
| CN (1) | CN109841361B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4661184A (en) * | 1985-10-02 | 1987-04-28 | Klaey Hans | Method of and means for producing a helical band |
| CN201877232U (en) * | 2010-12-17 | 2011-06-22 | 东莞市高能电气股份有限公司 | Vertical gluing machine for large sleeve flanges |
| CN203103032U (en) * | 2012-12-26 | 2013-07-31 | 抚顺金源科技电气有限公司 | Horizontal-type cementing machine for hollow composite insulator |
| CN107327452A (en) * | 2017-06-28 | 2017-11-07 | 中国航发南方工业有限公司 | Shaft coupling bonding apparatus |
| CN108861565A (en) * | 2018-06-01 | 2018-11-23 | 江苏大学 | A kind of rotatable lift pneumatic gripping device |
-
2019
- 2019-04-04 CN CN201910269208.6A patent/CN109841361B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4661184A (en) * | 1985-10-02 | 1987-04-28 | Klaey Hans | Method of and means for producing a helical band |
| CN201877232U (en) * | 2010-12-17 | 2011-06-22 | 东莞市高能电气股份有限公司 | Vertical gluing machine for large sleeve flanges |
| CN203103032U (en) * | 2012-12-26 | 2013-07-31 | 抚顺金源科技电气有限公司 | Horizontal-type cementing machine for hollow composite insulator |
| CN107327452A (en) * | 2017-06-28 | 2017-11-07 | 中国航发南方工业有限公司 | Shaft coupling bonding apparatus |
| CN108861565A (en) * | 2018-06-01 | 2018-11-23 | 江苏大学 | A kind of rotatable lift pneumatic gripping device |
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| Publication number | Publication date |
|---|---|
| CN109841361B (en) | 2020-08-28 |
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