CN109759352A - A kind of foam information spray printing and sorting device - Google Patents
A kind of foam information spray printing and sorting device Download PDFInfo
- Publication number
- CN109759352A CN109759352A CN201811450572.4A CN201811450572A CN109759352A CN 109759352 A CN109759352 A CN 109759352A CN 201811450572 A CN201811450572 A CN 201811450572A CN 109759352 A CN109759352 A CN 109759352A
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- 230000002093 peripheral effect Effects 0.000 claims description 11
- 235000004443 Ricinus communis Nutrition 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 5
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- 238000001179 sorption measurement Methods 0.000 description 2
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- 241000251468 Actinopterygii Species 0.000 description 1
- 229920002943 EPDM rubber Polymers 0.000 description 1
- 229920000426 Microplastic Polymers 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
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- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
Abstract
The invention discloses a kind of foam information spray printing and sorting devices, including information spray printing device, information spray printing device includes bracket, and device is answered in the rack-mount foam picking manipulator for transporting foam, the code reader for the identification of foam information and the information spray for foam information spray printing；Sorting device on the outside of information spray printing device, sorting device includes the sorting equipment for sorting locker and being mounted on sorting locker upper end, sorting equipment includes the index dial of rotation, and the multiple foams being uniformly distributed along index dial circumferencial direction for piling up foam picking manipulator crawl foam keep off frame；Detection system and control system.The present invention provides a kind of high degree of automations, equipment for carrying out information spray printing and sorting to foam, in the equipment, information spray printing device quickly can carry out information identification and spray printing corresponding information to foam, at the same time, the foam of the good information of spray printing is quickly transported to station corresponding to foam in sorting device by foam picking manipulator.
Description
Technical field
The present invention relates to a kind of information spray printing and sorting device more particularly to a kind of bubbles in foam industrialized production
The equipment of cotton information spray printing and sorting.
Background technique
Foam is the material that plastic pellet foamed, abbreviation foam.Foam is divided into PU foam, antistatic foam, conduction bubble
Cotton, EPE, antistatic EPE, PORON, CR, EVA, bridge formation PE, SBR, EPDM etc..Foam has flexible, light-weight, fast ram compression
Quick fixation, easy to use, bending freely, a series of features such as the ultra-thin, reliable performance of volume, be mainly used to damping, there is closing
Effect, in daily life and industrial production, has been widely used.
It after the curing process of industrialized production foam, needs to grab the foam of monolithic, is identified on foam by code reader
The information of bar code judges the batch number and its attribute of foam, and spray printing is corresponding on the separate paper of foam back side
Information, spray printing position is relatively fixed, and existing information spray printing device only has the function of spray printing individual event, fail by bar code recognition with
Information spray printing information effective integration, production efficiency are lower.
By foam information spray printing it is complete after, the complete foam of spray printing need to be divided into mostly folded by batch number and its attribute, placed respectively
In corresponding station, so as to subsequent production.Existing sorting device has sorting efficiency low, and occupation area of equipment is big, at
This higher disadvantage.
Summary of the invention
In order to solve problem above, the object of the present invention is to provide a kind of foam information spray printing and sorting device, the equipment
It is provided simultaneously with and information identification, spray printing and sorting function is carried out to foam, equipment operation process is simple, high degree of automation, equipment
Information identification and spray printing corresponding information quickly can be carried out to foam, at the same time, the manipulator of the equipment can be quickly by foam
It is transported on station corresponding to foam.
In order to achieve the goal above, the technical solution adopted by the present invention:
A kind of foam information spray printing and sorting device, comprising:
Information spray printing device, the information spray printing device includes bracket, rack-mount for transporting the foam of foam
Device is answered in picking manipulator, the code reader for the identification of foam information and the information spray for foam information spray printing.Foam picks up
Manipulator crawl foam is placed on bracket, and code reader identifies batch number and its attribute of the information to foam of bar code on foam
Judged, and answers device in the back side spray printing corresponding information of foam with information spray.
Sorting device on the outside of information spray printing device, the sorting device include sorting locker and are mounted on sorting storing
The sorting equipment of cabinet upper end, the sorting equipment include the index dial of rotation, are uniformly distributed along index dial circumferencial direction for code
Put multiple foams gear frame of foam picking manipulator crawl foam, it is preferred that the foam gear frame is no less than 15.Rotation indexing
Multiple foams on disk keep off frame (i.e. foam stacking station), and foam picking manipulator can be quickly by same batch or same attribute
Foam is piled up in the same station.
Detection system, the detection system are used to detect the operating status of the information spray printing device and sorting device, and
It will test information and be sent to control system；
Control system, the control system are used to receive the information of detection system, and control foam information spray printing and sorting
The operation of equipment.
Further, the foam picking manipulator includes the first protractor, first motor, the first speed reducer, rotation
Arm, thin cylinder and Cyclonic non-contact suction cup, first protractor are mounted on the outside of cantilever tip, the first motor
Power output shaft is fixedly connected with the input shaft of the first speed reducer, and the output shaft of first speed reducer is fixedly connected with the first protractor
Input shaft, the rotating arm is mounted on the output shaft of the first protractor, and thin cylinder is installed in the front end of rotating arm, described thin
The output end of type cylinder is located at cantilever tip by connection axis connection Cyclonic non-contact suction cup, the Cyclonic non-contact suction cup
Foam heelpiece and sorting device top foam gear frame top, pick up transhipment foam.
First motor high-speed rotation, high-speed rotation is reduced to by the first protractor speed reducer slowly runs and is transmitted to the first indexing
Continuous rotation is become intermittent rotary by device, the first protractor, drives rotating arm intermittent rotary, the thin cylinder work of rotating arm front end
Make, drives sucker to draw foam, simply and easily foam is grabbed；Sucker is Cyclonic non-contact suction cup, relative to
The vacuum chuck that previous adsorption capacity is big, foam is caused to damage, this sucker can specifically for the leachy sample of foam class band,
With preferable adsorption capacity, can avoid that foam is caused to damage in suction process.
Tracheae via hole is provided through on first protractor, the upper surface of the rotating arm is equipped with tracheae card slot,
Tracheae passes through the air pipe interface of connection Cyclonic non-contact suction cup after the gentle pipe clamp slot of tracheae via hole.By this setup,
It is connected to tracheae on the air pipe interface of sucker, tracheae will not be coiled into one with the rotation of rotating arm, cause tracheal rupture
Damage.
Further, the foam picking manipulator further includes going up and down linear mould group, the second motor and the second speed reducer；
For the foam pile before information spray printing and after spray printing, crawl or stacking of the foam pile with manipulator, the height meeting of foam pile
Corresponding to reduce or increase, foam picking manipulator picks up foam inconvenience at this time, therefore the sucker of foam picking manipulator needs
Have the function of lifting, to be adapted with the stacking height of foam pile, picks up foam convenient for cotton picking manipulator.
On the linear mould group mounting plate of lifting that the linear mould group of lifting is vertically installed at side face, second motor
Power output shaft be fixedly connected with the input shaft of the second speed reducer, it is linear that the output shaft of second speed reducer is fixedly connected with lifting
The input shaft of mould group is equipped with lifting support, first protractor on the lifting slider of the linear mould group output end of the lifting
It is mounted on lifting support.Second motor high-speed rotation, high-speed rotation is reduced to by the second speed reducer slowly runs and is transferred to liter
Drop linear mould group, go up and down the up and down motion that linear mould group will be converted into lifting support, drive the first protractor, rotating arm and
Sucker etc. moves up and down, and picks up foam.
Further, the code reader is mounted on the code reader bracket of cantilever tip, the identification head of the code reader
Positioned at the top of foam heelpiece, the bar code information on foam is identified, and transmit information to control system.
Further, it includes the linear mould group of spray printing, third motor, third speed reducer and spray printing that device is answered in the information spray
Machine, on the linear mould group backing plate of spray printing that the linear mould group of spray printing is horizontally arranged at cantilever tip, the power of the third motor
Output shaft is fixedly connected with the input shaft of third speed reducer, and the output shaft of the third speed reducer is fixedly connected with the linear mould group of spray printing
The spray printing sliding block of input shaft, the linear mould group output end of spray printing connects spray printing machine support, and the width of the foam heelpiece is less than
The width of foam, the jet-printing head of jet printer are located at the lower section that foam stretches out foam heelpiece part, facilitate the jet-printing head of jet printer fast
Speed spray printing information on the downside of foam.Third motor high-speed rotation, high-speed rotation is reduced to by third speed reducer to be slowly run and transmits
Give spray printing linear mould group, the linear mould group of spray printing will be converted into the horizontal movement of spray printing machine support, and jet printer bracket drives spray
Print machine moves horizontally, and jet printer is controlled by control system, and spray printing needs the corresponding information of spray printing on the separate paper of foam back side.
Further, the sorting equipment includes the 4th motor, the 4th speed reducer and the second protractor, the 4th electricity
The power output end of machine is fixedly connected with the input shaft of the 4th speed reducer, and the output shaft of the 4th speed reducer is connected by shaft coupling
The input shaft of second protractor, second protractor are arranged on the protractor backing plate of sorting locker upper end, the indexing
The shape of disk is circle, and the centre bore of index dial is fixedly mounted on the output shaft of the second protractor.4th motor high-speed rotation,
High-speed rotation is reduced to by the 4th speed reducer slowly runs and is transmitted to the second protractor, and continuous rotation is become interval by the second protractor
Rotation, drives indexing disc spins, and foam is placed into corresponding foam gear frame by manipulator.
Further, the foam gear frame is rectangular gear frame, rectangular three banding of gear frame is closed, and it is empty to form rectangular stacking
Between, it has been convenient for piling up foam at pile；The output shaft end of the second protractor of face is open, and is all provided in the left and right ends of opening
It is equipped with foam baffle, prevents code from skidding off at the foam of pile from open end；Foam gear frame bottom end is provided with U-shaped bottom pad, is convenient for
Code is integrally taken out at the foam of pile；The shaft coupling is star-shaped elastic coupling, and the torsion of receiving is bigger, opposite plum blossom shaft coupling
Device, its inner hole and shape can be accomplished smaller, be convenient for for the 4th speed reducer and the second protractor being fixedly connected, enhancing connection
Tightness；Coupler casing is installed on the outside of the star-shaped elastic coupling, protects star-shaped elastic coupling, coupler casing
One end connects speed reducer, and the other end connects protractor, plays a supportive role to the 4th speed reducer and the 4th motor.
Further, the detection system includes positive limit sensor, negative sense limit sensors, zero point detection sensing
Device and sensors in place.
The positive limit sensor is mounted on the linear mould group of spray printing and goes up and down the forward direction of the respective connection sliding block of linear mould group
At the direct limit position of pole spacing place, i.e. spray printing sliding block and lifting slider；It is linear that the negative sense limit sensors are mounted on spray printing
Mould group and the negative sense pole spacing place for going up and down the respective connection sliding block of linear mould group, i.e. the negative sense limit position of spray printing sliding block and lifting slider
Place；Spray printing machine support or the lifting support operation that positive limit sensor and negative sense limit sensors prevent linear mould group from driving
It crosses the border.The zero point detection sensor is mounted on the linear mould group of spray printing and goes up and down the initial bit of the respective connection sliding block of linear mould group
Set, for the initialization of linear mould group, the i.e. initial position of spray printing sliding block and lifting slider, also as foam picking manipulator and
The initial position of jet printer.
It is provided on the sliding block that the linear mould group of spray printing is connected with the linear mould group of lifting and blocks the positive limit biography
The baffle of sensor, negative sense limit sensors and zero point detection sensor, when baffle moves to positive limit sensor, negative sense limit
When on sensor or zero point detection sensor, sensor receives the motor message of sliding block, transmits a signal to control system
Processing.Above-mentioned positive limit sensor, negative sense limit sensors and zero point detection sensor is light shading type sensor, light shading type
Covers disposed on sensor is equipped with a U-type groove, when baffle slides in U-type groove, when shutting out the light, and light shading type sensor emission signal.
The sensors in place and thin cylinder are disposed in parallel in the end of rotating arm.Sensors in place is used for rotating arm
Rotational positioning simultaneously counts foam, concrete methods of realizing: being realized by the high level signal of the presence or absence of detection foam and sensor
Foam is counted, i.e., when the sucker of pivot arm ends draws foam, level output is 1, when no foam, and level output is 0.It arrives
Level sensor counts foam using reflex laser sensor, and the sensors in place of manipulator pivot arm ends emits signal,
Indicate that a foam, controller count foam.
Further, the control system includes the industrial control computer being mounted in control cabinet, information spray printing
Controller and sorting controller, the industrial control computer respectively with information spray printing controller, sorting controller and detection system
Signal of uniting connects；Information jet printing appts and sorting equipment are respectively equipped with independent controller and individually control, industrial control computer
For host computer, controller is slave computer, and controller is conventional PLC；Industry Control is calculated to be passed with the positive limit of detection system
Sensor, negative sense limit sensors, zero point detection sensor are connected with sensors in place signal.
The information spray printing controller is connect with information spray printing device signal, including with first motor, the second motor, third
Motor, thin cylinder, code reader are connected with jet printer signal, control first motor, the second motor, third motor, thin cylinder,
The operation of code reader and jet printer letter；The sorting controller is connect with sorting device signal, including is connected with the 4th motor signal
It connects, controls the start and stop of the 4th motor.When work, controller controls the operation of motor, thin cylinder, code reader and jet printer, electricity
Machine, thin cylinder, code reader and jet printer operation drive the equipment to carry out information spray printing and sorting, various while work
The operating status that sensor obtains equipment is simultaneously transmitted to industrial control computer, realizes that foam counts and movement is crossed the border spacing alarm etc.
Function is simultaneously shown on LCD screen.
Further, information spray printing device further includes spray printing locker, the bracket is arranged on the upside of spray printing locker,
Locker is used to store the relative article in production.
The sorting locker upper end is provided with peripheral frame, and the lower section of index dial, the sorting equipment is arranged in the peripheral frame
In peripheral frame；Peripheral frame is the protective device of the sorting device, prevents zero on motor, speed reducer and protractor of rotation etc.
Part, which is thrown away, hurts sb.'s feelings.
Handle is provided on the spray printing locker and sorting locker, spray printing locker and sorting locker bottom end are equal
Multiple adjustable castors are provided with, the adjustable castor includes idler wheel and fixed support.Handle and adjustable castor cooperation are for moving
Equipment, when mobile, cycle is fixed to be supported and is moved using idler wheel and handle；When work, fixation is propped, just
In overall movement information spray printing device and/or sorting device, information spray printing and the sorting of foam, automated production bubble are realized
Cotton.
The bracket is built by industrial aluminum profile or stainless steel, it is preferred that the bracket is taken by industrial aluminum profile
It builds, constitutes the supporting structure of information spray printing device.
Beneficial effects of the present invention:
The present invention provides a kind of high degree of automations, and the equipment for carrying out information spray printing and sorting to foam, this sets
In standby, information spray printing device quickly can carry out information identification and spray printing corresponding information, at the same time, foam pickup machine to foam
The foam of the good information of spray printing is transported to station corresponding to foam in sorting device by the quick-moving speed of tool, then with various sensors and control
System coordination cooperating processed has been provided simultaneously with the present invention and carries out information identification, spray printing and sorting function to foam.
Foam picking manipulator in spray printing device of the present invention, the first protractor drive rotating arm intermittent rotary, rotating arm
The thin cylinder of front end works, and drives sucker to draw foam, simply and easily foam is grabbed and transported；It is same with this
When, the sucker of foam picking manipulator also has the function of that the height of lifting and foam pile is adapted, and makes foam picking manipulator
It more quickly can pick up and pile up foam.
Code reader in spray printing device of the present invention quickly identifies the bar code information on foam on the upside of foam, and will letter
Breath is transferred to control system, and control system control information spray answers the motor of device to rotate, makes the jet printer in the linear mould group of spray printing
It moves horizontally, jet printer is controlled by control system, the Quick jet printing corresponding information on the separate paper on the downside of foam；Pass through code reader
It is identified on the upside of foam, jet printer spray printing on the downside of foam, information spray printing has been rapidly performed by foam.
Sorting device in the present invention has multiple foams gear frame (i.e. foam stacking station), can will be with batch or same
The foam of one attribute is piled up in the same station, convenient for the foam of same batch or same attribute is applied to postorder life
It produces in process；Second protractor drives indexing disc spins, cooperates with foam picking manipulator, foam speed code is put into corresponding
Foam is kept off in frame.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is information spray printing device structural schematic diagram of the invention；
Fig. 3 is foam picking manipulator structural schematic diagram of the invention；
Fig. 4 is the structural schematic diagram that device is answered in installation code reader and information spray on bracket of the invention；
Fig. 5 is the linear modular structure schematic diagram of spray printing of the invention；
Fig. 6 is sorting device structural schematic diagram of the invention；
Fig. 7 is the top view of sorting equipment of the invention；
Fig. 8 is the front view of sorting equipment of the invention；
Fig. 9 is the structural schematic diagram that foam of the invention keeps off frame；
Figure 10 is the structural schematic diagram of adjustable castor of the invention；
In figure: 1, information spray printing device；11, bracket；11-1, foam heelpiece；11-2, the linear mould group mounting plate of lifting；11-
3, code reader bracket；The linear mould group backing plate of 11-4, spray printing；12, foam picking manipulator；12-1, the first protractor；12-2,
One motor；12-3, the first speed reducer；12-4, rotating arm；12-5, thin cylinder；12-6, Cyclonic non-contact suction cup；12-7,
Tracheae via hole；12-8, tracheae card slot；12-9, the linear mould group of lifting；12-10, the second motor；12-11, the second speed reducer；12-
12, lifting support；13, code reader；14, device is answered in information spray；The linear mould group of 14-1, spray printing；14-2, third motor；14-3,
Three speed reducers；14-4, jet printer；14-5, spray printing machine support；14-6, spray printing sliding block；15, spray printing locker；2, sorting device；
21, locker is sorted；21-1, peripheral frame；22, sorting equipment；22-1, index dial；22-2, foam keep off frame；22-3, the 4th motor；
22-4, the 4th speed reducer；22-5, the second protractor；22-6, shaft coupling；22-7, protractor backing plate；22-8, foam baffle；22-
9, U-shaped bottom pad；22-10, coupler casing；31, positive limit sensor；31, negative sense limit sensors；33, zero point detection passes
Sensor；34, baffle；41, handle；42, adjustable castor；43, idler wheel；44, fixed support.
Specific embodiment
To make the objectives, technical solutions, and advantages of the present invention clearer, the present invention is made into one with reference to the accompanying drawing
Step illustrates.In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right", "top",
The orientation or positional relationship of the instructions such as "bottom", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, merely to just
In description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with
Specific orientation construction and operation, therefore be not considered as limiting the invention.
A kind of foam information spray printing and sorting device, as shown in Figure 1, comprising:
Information spray printing device 1, information spray printing device 1 include bracket 11, rack-mount for transporting the foam of foam
Device 14 is answered in picking manipulator 12, the code reader 13 for the identification of foam information and the information spray for foam information spray printing.
Sorting device 2 on the outside of information spray printing device, sorting device 2 include sorting locker 21 and are mounted on sorting storing
The sorting equipment 22 of cabinet upper end, sorting equipment include the index dial 22-1 of rotation, are uniformly distributed and are used for along index dial circumferencial direction
Pile up 16 foams gear frame 22-2 that foam picking manipulator 12 grabs foam.
Detection system, detection system are used for the operating status of detection information spray printing device 1 and sorting device 2, and will test
Information is sent to control system.
Control system, control system are used to receive the information of detection system, and control foam information spray printing and sorting device
Operation.
Foam picking manipulator
As shown in Figures 2 and 3, in the present invention, foam picking manipulator 12 includes the first protractor 12-1, first motor
12-2, the first speed reducer 12-3, rotating arm 12-4, thin cylinder 12-5 and Cyclonic non-contact suction cup 12-6, the first protractor
12-1 is mounted on 11 apical lateral of bracket, and the power output shaft of first motor 12-2 is fixedly connected with the input of the first speed reducer 12-3
Axis, the output shaft of the first speed reducer 12-3 are fixedly connected with the input shaft of the first protractor 12-1, and rotating arm 12-4 is mounted on first
On the output shaft of protractor 12-1, thin cylinder 12-5 is installed in the front end of rotating arm 12-4, and the output end of thin cylinder 12-5 is logical
It crosses connection axis connection Cyclonic non-contact suction cup 12-6, Cyclonic non-contact suction cup 12-6 and is located at the foam heelpiece on 11 top of bracket
The top of the foam gear frame 22-2 on 2 top 11-1 and sorting device.
In the present invention, the first protractor 12-1 selects east of a river strength your JE-80DT for producing vertically direct insertion right side JY model
Protractor, such protractor comes with first motor 12-2 and the first speed reducer 12-3, and the protractor of this type has work
The characteristics of work is efficient, high-precision, high rigidity, high sexual valence can meet the control of high-precision numerical digit, and Chong answers Ding Jing Du≤30sec, should
The driving operating shaft of protractor can bear super large axial load and vertical radial pressure, have the fixation disk of a protrusion in output end
And large aperture hollow hole (sucker gas circuit etc. can be set in hollow hole).Thin cylinder 12-5 selects the production of AirTAC company
Model ACE32X30S_30_+_CS1-E-2 thin cylinder, the cylinder stroke be 30mm；Tracheal diameter: 6mm；Cylinder diameter:
32mm.Cyclonic non-contact suction cup 12-6 selects the sucker of the PBT-50 model of Chelic, and sucker is provided with 2.
It is provided through tracheae via hole 12-7 (hollow hole in i.e. above-mentioned first protractor), revolves on first protractor 12-1
The upper surface of pivoted arm 12-4 is equipped with tracheae card slot 12-8, and tracheae connects gas after passing through the gentle pipe clamp slot 12-8 of tracheae via hole 12-7
The air pipe interface of rotating non-contact suction cup 12-6.
As prioritization scheme of the invention, foam picking manipulator 12 further includes going up and down linear mould group 12-9, the second motor
12-10 and the second speed reducer 12-11.Go up and down the line that linear mould group 12-9 selects the FHC135-05-100-PD model of FIGUNES
Property mould group；Second motor 12-10 selects the motor of the SMH60S-0020-30ABK model of Kinco；Second speed reducer 12-11 choosing
With the speed reducer of the AB060-010-S2-P2 model of Apex.
It goes up and down on the linear mould group mounting plate 11-2 of lifting that linear mould group 12-9 is vertically installed at 11 side of bracket, the second electricity
The power output shaft of machine 12-10 is fixedly connected with the input shaft of the second speed reducer 12-11, and the output shaft of the second speed reducer 12-11 is solid
Fixed connection goes up and down the input shaft of linear mould group 12-9, goes up and down and is equipped with lifting branch on the lifting slider of linear mould group 12-9 output end
Frame 12-12, the first protractor 12-1 are mounted on lifting support 12-12.
The automatic displacement that linear mould group 12-9 mainly realizes Z-direction is gone up and down, lifting support 12-12 is connected firmly in mould group, it will
The first hollow protractor 12-1 is mounted on the lifting support 12-12 connected firmly with mould group, when work, with going up and down linear mould group
The Z-direction of 12-9 is moved and is moved.
Code reader
As shown in Figure 2 and Figure 4, code reader 13 is mounted on the code reader bracket 11-3 on 11 top of bracket, the knowledge of code reader 3
Other head is located at the top of foam heelpiece 11-1；The fixed code reader 100QL of Cognex is selected in the present invention, realizes foam bar code
The identification of information.
Device is answered in information spray
As shown in Fig. 2,4 and 5, in the present invention, it includes the linear mould group 14-1 of spray printing, third motor that device 14 is answered in information spray
14-2, third speed reducer 14-3 and jet printer 14-4, the linear mould group 14-1 of spray printing are horizontally arranged at the spray printing line on 11 top of bracket
On property mould group backing plate 11-4, the power output shaft of third motor 14-2 is fixedly connected with the input shaft of third speed reducer 14-3, third
The output shaft of speed reducer 14-3 is fixedly connected with the input shaft of the linear mould group 14-1 of spray printing, the spray of the linear mould group 14-1 output end of spray printing
Sliding block 14-6 connection spray printing machine support 14-5 is printed, the width of foam heelpiece 11-1 is less than the width of foam, the spray of jet printer 14-4
Print head is located at the lower section that foam stretches out the part foam heelpiece 11-1.
In the present invention, the linear mould group 14-1 of spray printing selects the linear mould group of the FHC65-10-150-PD model of FIGUNES,
Third motor 14-2 selects the motor of the SMH40S-0010-30AAK model of Kinco；Third speed reducer 14-3 selects Apex's
The speed reducer of AB042-005-S2-P2 model.
The linear mould group 14-1 of spray printing mainly realizes the linear motion for driving jet printer spray head to carry out horizontal direction, when work,
It is moved with the linear mould group 14-1 horizontal movement of spray printing.
The third motor 14-2 of jet printer 14-4 horizontal motion is driven to use the AC servo motor with band-type brake, structure
Connection is simple, easy to control reliable.
The spray head of ink jet numbering machine 14-4 is installed on the sliding block 14-6 of the linear mould group 14-1 of spray printing, when sliding block 14-6 is according to setting
Speed horizontal movement when, jet-printing head moves therewith, and by the information spray printing of required spray printing on foam separate paper.It is selected
Ink jet numbering machine function are as follows: a key switch machine, automatic washing, failure detect automatically, spray head is detachable, it can be achieved that spraying at any angle
Print.The variable data sprayed printed system MX1 of hewlette-packard is selected, embedded intelligence operating system built in the jet printer supports U
Disk imports database printing, supports external real-time variable data-printing；Spray head and host separation design, spray head is light, is convenient for
Installation is suitable for various environment installation operations；The original-pack print engine of Hewlett-Packard, low-cost high-quality spray printing effect, equipped with it is original-pack into
Mouth ink.
Sorting equipment
As shown in Fig. 6,7 and 8, sorting equipment 22 includes the 4th motor 22-3, the 4th speed reducer 22-4 and the second protractor
The power output end of 22-5, the 4th motor 22-3 are fixedly connected with the input shaft of the 4th speed reducer 22-4, the 4th speed reducer 22-4's
Output shaft passes through the input shaft of the second protractor of shaft coupling 22-6 connection 22-5, and the second protractor 22-5 setting is in sorting locker
On the protractor backing plate 22-7 of 21 upper ends, the shape of index dial 22-1 is circle, and the centre bore of index dial 22-1 is fixedly mounted on
On the output shaft of second protractor 22-5.
4th motor 22-3 selects the motor of the SMH130D-0210-20ABK-4HKC model of Kinco, the parameter of the motor
For rated speed: 2000rpm；Output torque: 10Nm；Rotary inertia: 23.4kgcm^2.4th speed reducer 22-4 selects Apex
ABR142-035-S2-P2 model speed reducer, the parameter of the speed reducer, rated speed: 3000rpm；Reduction ratio: 35；Output
Torque: 550Nm；Maximum (top) speed: 6000rpm；Quality: 27.5Kg；Rotary inertia: 6.84kgcm^2.
The JE-140DF model protractor that second protractor 22-5 selects strength that in the east of a river to produce, the protractor is by the 4th motor
22-3 control, is easily prepared, and carrying is steady, and any angle segmentation can be realized by programming, meets the control of high-precision numerical digit, heavy
Multiple Ding Jing Du≤30sec.The protractor drives index dial 22-1, and the foam tooling of 16 stations is placed on index dial 22-1
(foam keeps off frame 22-2), for classifying to foam according to batch number and its attribute.
As prioritization scheme of the invention, it is rectangular gear frame that foam, which keeps off frame 22-2, and rectangular three banding of gear frame closes, face second
The output shaft end of protractor 22-5 is open, and is provided with foam baffle 22-8 in the left and right ends of opening, and foam keeps off frame 22-
2 bottom ends are provided with U-shaped bottom pad 22-9；Shaft coupling 22-6 is star-shaped elastic coupling, the XL5 star elasticity shaft coupling for selecting east permanent
Device, star-shaped elastic coupling outside are equipped with coupler casing 22-10.
Detection system
In the present invention, detection system includes positive limit sensor 31, negative sense limit sensors 32, zero point detection sensor
33 and sensors in place, as shown in Figure 4.
Positive limit sensor 31 is mounted on the linear mould group 14-1 of spray printing and goes up and down linear mould group 12-9 respectively connection sliding block
Direct limit position at, negative sense limit sensors 32, which are mounted on the linear mould group 14-1 of spray printing and go up and down linear mould group 12-9, respectively to be connected
The negative sense pole spacing place of sliding block is connect, zero point detection sensor 33 is mounted on the linear mould group 14-1 of spray printing and goes up and down linear mould group 12-9
It is provided on the sliding block that the initial position of respective connection sliding block, the linear mould group 14-1 of spray printing and the linear mould group 12-9 of lifting are connected
The baffle 34 for blocking the positive limit sensor 31, negative sense limit sensors 32 and zero point detection sensor 33, senses in place
Device and thin cylinder 25 are disposed in parallel in the end of rotating arm 12-4.In the present embodiment, positive limit sensor 31, negative sense limit
Sensor 32 and zero point detection sensor 33 select the sensor of model OMRON EE-SX675P；Sensors in place selection type
Number be OMRON E3Z-D82 sensor.
Control system
As prioritization scheme of the invention, control system includes the industrial control computer being mounted in control cabinet, letter
Cease spray printing controller and sorting controller, industrial control computer respectively with information spray printing controller, sorting controller and detection
System signal connection, information spray printing controller are connect with 1 signal of information spray printing device, sorting controller and 2 signal of sorting device
Connection.
In the present invention, industrial control computer selects the industrial control computer of BPT-15F-N82 model, information spray printing control
Device and sorting controller processed are controlled interior of equipment cabinet and are also placed with liquid crystal display, mouse using the PLC of the K4 series of Kinco production
Mark and keyboard etc. realize that manually control system moves；Independent controller is arranged in each process unit, controls corresponding single
The operation of member.Cabinet is controlled using wooden table top of preventing fires, three foldings thicken mute sliding rail, and fast-open type back door is furnished with fish scale ventilation hole,
Ventilation rate is furnished with special-purpose theft-proof lock up to 70%, is furnished with special line channel below back door；Control cabinet good appearance, big
Side, it is easy to operate.
Spray printing locker and sorting locker
In the present invention, as shown in Figure 2 and Figure 6, information spray printing device 1 further includes spray printing locker 15, and the setting of bracket 11 exists
15 upside of spray printing locker；Sorting 21 upper end of locker is provided with peripheral frame 21-1, and the lower section of index dial 22-1 is arranged in peripheral frame 22,
Sorting equipment 22 is located in peripheral frame 22；Handle 41, spray printing locker are provided on spray printing locker 15 and sorting locker 21
15 and sorting 21 bottom end of locker be provided with 4 adjustable castors 42, adjustable castor 42 includes idler wheel 43 and fixed support 44, such as
Shown in Figure 10；Bracket 11 is built by industrial aluminum profile.
Foam information spray printing and sorting device of the invention is installed on mill floor, in foam curing process and de-stacking work
After sequence, the foam for splitting into foam pile is carried out information spray printing and sorted on corresponding stacking station by main function.In order to more
The good understanding present invention makees primary complete description to the working principle of the invention below:
1, foam picking manipulator is in place.Control system controls the pickup position that foam picking manipulator 12 arrives foam pile tooling
It sets.
2, foam is transported.Control system controls thin cylinder 12-5 work, and thin cylinder 12-5 drives Cyclonic non-contact
Sucker 12-6 draw foam, then control system control foam picking manipulator 12 by foam be transported to foam heelpiece 11-1 just on
Side, puts down foam.
3, foam information identifies.The code reader 13 of foam upper end identifies the bar code on foam, and the information recognized is passed
It is defeated by control system, the information that control system is passed back according to code reader 13 carries out the bar code information in its information and date library
Comparison, and according to read bar code information, the information for needing spray printing is read in the database.
4, foam information spray printing.The information for needing spray printing is transferred to jet printer 14-4 by control system, and jet printer 14-4 exists
Spray printing corresponding information on the separate paper of foam back side.
5, sortation process is in place.The information that control system is read according to code reader 13, control the second protractor 22-5 rotation,
Sortation process (i.e. foam keeps off frame 22-2) on index dial 22-1 is turned to the placement location of foam picking manipulator 12.
6, foam sorts.Control system controls the Cyclonic non-contact suction cup 12-6 on foam picking manipulator 12 and draws bubble
Foam is transported to right above sortation process corresponding to sorting device 2, puts down foam by the foam on cotton heelpiece 11-1.
When normal work, equipment by setting working sequence automatic work: foam picking manipulator in place → foam transhipment →
Foam information identification → foam information spray printing → sortation process in place → foam sorting, repeat above step, complete to foam
Information spray printing and sorting.
In place in step, foam picking manipulator 12 includes lifting in place and rotates above-mentioned foam picking manipulator 12 in place
In place.
Go up and down in place: control system controls the second motor 12-10 rotation, and high-speed rotation is reduced to by the second speed reducer 12-11
Slowly run and be transferred to the linear mould group 12-9 of lifting, going up and down linear mould group 12-9 will be converted into lifting support 12-12's
It moves up and down, drives the first protractor 12-1, rotating arm 12-4, thin cylinder 12-5 and Cyclonic non-contact suction cup 12-6 or more
Movement, makes Cyclonic non-contact suction cup 12-6 move to the crawl plane for needing spray printing information foam pile tooling.
Be rotated in place: control system controls first motor 12-2 high-speed rotation, and high-speed rotation drops in the first speed reducer 12-3
Become intermittent rotary to slowly run and being transmitted to the first protractor 12-1, the first protractor 12-1 for continuous rotation, drives rotation
Arm 12-4 intermittent rotary makes the Cyclonic non-contact suction cup 12-6 on rotating arm 12-4 be located at the surface of grabbed foam.
In above-mentioned foam information spray printing step, high-speed rotation is reduced to by third motor 14-2 rotation, third speed reducer 14-3
Slowly run and be transferred to the linear mould group 14-1 of spray printing, the linear mould group of spray printing will be converted into the level of spray printing machine support 14-5
Movement, spray printing machine support 14-5 drive jet printer 14-4 to move horizontally, and jet printer 14-4 is controlled by control system, in foam back side
Separate paper on Quick jet printing corresponding information.
For above-mentioned sortation process in place in step, control system controls the 4th motor 22-3 high-speed rotation, the 4th speed reducer 22-
4 high-speed rotation is reduced to slowly run and be transmitted to the second protractor 22-5, the second protractor 22-5 by continuous rotation become interval
Rotation drives index dial 22-1 rotation, and corresponding sortation process on index dial 22-1 is made to reach putting for foam picking manipulator 12
Seated position.
In the present embodiment, there is 16 foam sortation process on index dial 22-1, on index dial to foam sortation process into
Row number, the foam of each type corresponds to unique sortation process, and the bar code of foam in sortation process and database is believed
Breath corresponds to.In 16 foam sortation process, it is provided with a discarded foam station, when there are quality etc. for discovery foam
Problem, then foam picking manipulator piles up this foam onto discarded foam station.
In above-mentioned steps, the various sensors of detection system obtain the operating status of equipment and are transmitted to control system, real
The functions such as spacing alarm that existing foam counts and movement is crossed the border simultaneously are shown on liquid crystal display.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. a kind of foam information spray printing and sorting device characterized by comprising
Information spray printing device (1), the information spray printing device (1) include bracket (11), rack-mount for transporting foam
Foam picking manipulator (12), for foam information identification code reader (13) and for foam information spray printing information spray answer
Device (14)；
Sorting device (2) on the outside of information spray printing device, the sorting device (2) include sorting locker (21) and are mounted on point
The sorting equipment (22) of locker upper end is picked, the sorting equipment includes the index dial (22-1) of rotation, along index dial circumference side
To multiple foams gear frame (22-2) being uniformly distributed for piling up foam picking manipulator (12) crawl foam, it is preferred that described
Foam gear frame (22-2) is no less than 15；
Detection system, the detection system are used to detect the operating status of the information spray printing device (1) and sorting device (2),
And it will test information and be sent to control system；
Control system, the control system are used to receive the information of detection system, and control foam information spray printing and sorting device
Operation.
2. a kind of foam information spray printing according to claim 1 and sorting device, which is characterized in that the foam pickup machine
Tool hand (12) includes the first protractor (12-1), first motor (12-2), the first speed reducer (12-3), rotating arm (12-4), thin
Type cylinder (12-5) and Cyclonic non-contact suction cup (12-6), first protractor (12-1) are mounted on outside bracket (11) top
The power output shaft of side, the first motor (12-2) is fixedly connected with the input shaft of the first speed reducer (12-3), and described first subtracts
The output shaft of fast machine (12-3) is fixedly connected with the input shaft of the first protractor (12-1), and the rotating arm (12-4) is mounted on first
On the output shaft of protractor (12-1), thin cylinder (12-5) is installed in the front end of rotating arm (12-4), the thin cylinder (12-
5) output end is located at by connection axis connection Cyclonic non-contact suction cup (12-6), the Cyclonic non-contact suction cup (12-6)
The top of foam gear frame (22-2) of the foam heelpiece (11-1) and sorting device (2) top on bracket (11) top；
It is provided through tracheae via hole (12-7) on first protractor (12-1), on the upper surface of the rotating arm (12-4)
Equipped with tracheae card slot (12-8), tracheae passes through tracheae via hole (12-7) gentle pipe clamp slot (12-8) and connects the non-contact suction of Cyclonic afterwards
The air pipe interface of disk (12-6).
3. a kind of foam information spray printing according to claim 2 and sorting device, which is characterized in that the foam pickup machine
Tool hand (12) further includes going up and down linear mould group (12-9), the second motor (12-10) and the second speed reducer (12-11)；
On the linear mould group mounting plate (11-2) of lifting that the linear mould group (12-9) of lifting is vertically installed at bracket (11) side,
The power output shaft of second motor (12-10) is fixedly connected with the input shaft of the second speed reducer (12-11), and described second slows down
The output shaft of machine (12-11) is fixedly connected with the input shaft for going up and down linear mould group (12-9), and the linear mould group (12-9) of lifting is defeated
It is equipped on the lifting slider of outlet lifting support (12-12), first protractor (12-1) is mounted on lifting support (12-
12) on.
4. a kind of foam information spray printing according to claim 3 and sorting device, which is characterized in that the code reader (13)
It is mounted on the code reader bracket (11-3) on bracket (11) top, the identification head of the code reader (3) is located at foam heelpiece (11-
1) top.
5. a kind of foam information spray printing according to claim 4 and sorting device, which is characterized in that the information spray should fill
Setting (14) includes the linear mould group (14-1) of spray printing, third motor (14-2), third speed reducer (14-3) and jet printer (14-4), institute
It states the linear mould group (14-1) of spray printing to be horizontally arranged on the linear mould group backing plate (11-4) of spray printing on bracket (11) top, the third
The power output shaft of motor (14-2) is fixedly connected with the input shaft of third speed reducer (14-3), the third speed reducer (14-3)
Output shaft is fixedly connected with the input shaft of the linear mould group (14-1) of spray printing, and the spray printing of linear mould group (14-1) output end of spray printing is sliding
Block (14-6) connects spray printing machine support (14-5), and the jet printer (14-4) is mounted on spray printing machine support (14-5), the bubble
The width of cotton heelpiece (11-1) is less than the width of foam, and the jet-printing head of jet printer (14-4) is located at foam and stretches out foam heelpiece (11-
1) lower section of part.
6. a kind of foam information spray printing according to claim 5 and sorting device, which is characterized in that the sorting equipment
It (22) include the 4th motor (22-3), the 4th speed reducer (22-4) and the second protractor (22-5), the 4th motor (22-3)
Power output end be fixedly connected with the input shaft of the 4th speed reducer (22-4), the output shaft of the 4th speed reducer (22-4) passes through
Shaft coupling (22-6) connects the input shaft of the second protractor (22-5), and the second protractor (22-5) setting is in sorting locker
(21) on the protractor backing plate (22-7) of upper end, the shape of the index dial (22-1) is circle, the center of index dial (22-1)
Hole is fixedly mounted on the output shaft of the second protractor (22-5).
7. a kind of foam information spray printing according to claim 6 and sorting device, which is characterized in that the foam keeps off frame
(22-2) is rectangular gear frame, and rectangular three banding of gear frame closes, the output shaft end opening of the second protractor of face (22-5), and is being open
The left and right ends at place are provided with foam baffle (22-8), and foam gear bottom end frame (22-2) is provided with U-shaped bottom pad (22-9)；
The shaft coupling (22-6) is star-shaped elastic coupling, is equipped with coupler casing (22- on the outside of the star-shaped elastic coupling
10)。
8. a kind of foam information spray printing according to claim 7 and sorting device, which is characterized in that the detection system packet
Include positive limit sensor (31), negative sense limit sensors (32), zero point detection sensor (33) and sensors in place；
The positive limit sensor (31) is mounted on the linear mould group (14-1) of spray printing and the linear mould group (12-9) of lifting respectively connects
It connects at the direct limit position of sliding block, the negative sense limit sensors (32) are mounted on the linear mould group (14-1) of spray printing and lifting is linear
The negative sense pole spacing place of the respective connection sliding block of mould group (12-9), the zero point detection sensor (33) are mounted on the linear mould group of spray printing
The initial position of the respective connection sliding block of (14-1) and the linear mould group (12-9) of lifting, the linear mould group (14-1) of the spray printing and lifting
It is provided on the sliding block of linear mould group (12-9) connection and blocks the positive limit sensor (31), negative sense limit sensors
(32) and the baffle (34) of zero point detection sensor (33), the sensors in place and thin cylinder (25) are disposed in parallel in rotation
The end of arm (12-4).
9. a kind of foam information spray printing according to claim 8 and sorting device, which is characterized in that the control system packet
Include industrial control computer, information spray printing controller and the sorting controller being mounted in control cabinet, the Industry Control meter
Calculation machine is connect with information spray printing controller, sorting controller and detection system signal respectively, the information spray printing controller and letter
The connection of spray printing device (1) signal is ceased, the sorting controller is connect with sorting device (2) signal.
10. a kind of foam information spray printing according to claim 9 and sorting device, which is characterized in that information spray printing device
It (1) further include spray printing locker (15), bracket (11) setting is on the upside of spray printing locker (15)；
Sorting locker (21) upper end is provided with peripheral frame (21-1), and the peripheral frame (22) is arranged at index dial (22-1)
Side, the sorting equipment (22) are located in peripheral frame (22)；
It is provided with handle (41) in the spray printing locker (15) and sorting locker (21), spray printing locker (15) and sorting
Locker (21) bottom end is provided with multiple adjustable castors (42), and the adjustable castor (42) includes idler wheel (43) and fixed support
(44)；
The bracket (11) is built by industrial aluminum profile or stainless steel, it is preferred that the bracket (11) is by industrial aluminium profiles
Material is built.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811450572.4A CN109759352A (en) | 2018-11-30 | 2018-11-30 | A kind of foam information spray printing and sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811450572.4A CN109759352A (en) | 2018-11-30 | 2018-11-30 | A kind of foam information spray printing and sorting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109759352A true CN109759352A (en) | 2019-05-17 |
Family
ID=66451218
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811450572.4A Pending CN109759352A (en) | 2018-11-30 | 2018-11-30 | A kind of foam information spray printing and sorting device |
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| Country | Link |
|---|---|
| CN (1) | CN109759352A (en) |
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| CN110434091A (en) * | 2019-09-02 | 2019-11-12 | 苏州奥克思光电科技有限公司 | A kind of SMT plate harmomegathus measurement classifying instrument |
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Application publication date: 20190517 |