CN109669406A - A kind of remote online monitoring system and its workflow of industrial equipment - Google Patents
A kind of remote online monitoring system and its workflow of industrial equipment Download PDFInfo
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- CN109669406A CN109669406A CN201811389189.2A CN201811389189A CN109669406A CN 109669406 A CN109669406 A CN 109669406A CN 201811389189 A CN201811389189 A CN 201811389189A CN 109669406 A CN109669406 A CN 109669406A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 34
- 238000013480 data collection Methods 0.000 claims abstract description 27
- 238000005516 engineering process Methods 0.000 claims abstract description 12
- 238000011161 development Methods 0.000 claims abstract description 11
- 238000005314 correlation function Methods 0.000 claims abstract description 7
- 238000007405 data analysis Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000004891 communication Methods 0.000 claims description 7
- 241000196324 Embryophyta Species 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 238000012790 confirmation Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 230000004044 response Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 241000208340 Araliaceae Species 0.000 claims description 2
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 claims description 2
- 235000003140 Panax quinquefolius Nutrition 0.000 claims description 2
- 235000008434 ginseng Nutrition 0.000 claims description 2
- 238000012806 monitoring device Methods 0.000 abstract description 2
- 238000004458 analytical method Methods 0.000 description 3
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- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31457—Factory remote control, monitoring through internet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The invention discloses a kind of remote online monitoring systems of industrial equipment, comprising: sensor；Data collection station；Development of Mobile Internet technology；Internet (cloud) server for being converted, being stored by real time data and correlation function configures；For remote access server and for the client of the functions such as equipment state real time data browsing, historical data analysis and alarm inquiry；For when device status data triggers alarm beyond setting boundary value, server to push the intelligent terminal of warning message by short message or wechat immediately to client；The sensor, data collection station, internet (cloud) server are sequentially connected by mobile Internet, and the client, intelligent terminal are connect with internet (cloud) server by mobile Internet respectively.The present invention can 24 hours uninterrupted monitoring device operating statuses, trans-regional long-range monitoring realized by development of Mobile Internet technology.
Description
Technical field
The present invention relates to remote online monitoring technical field, the remote online monitoring system of specially a kind of industrial equipment and
Its workflow.
Background technique
Existing equipment Condition Monitoring System has following several: 1, using each fortune of portable instrument measuring device at the scene
Row parameter, but can not accomplish long-range, 24 hours comprehensive real-time monitorings, and database can not be established and carried out to the operation trend of equipment
Judgement；2, it relies on the Ethernet that has built up of user to carry out data monitoring, but cannot accomplish trans-regional long-range monitoring；3, cannot
The communications protocol of compatible distinct device producer, data information cannot focus on a shared data platform.
Summary of the invention
The purpose of the present invention is to provide a kind of remote online monitoring system of industrial equipment and its workflows, to solve
The problems mentioned above in the background art.
To achieve the above object, the invention provides the following technical scheme: a kind of remote online monitoring system of industrial equipment,
It include: to be mounted on the sensor that equipment condition monitoring is used on industrial equipment；What the sensor for equipment condition monitoring accessed
Data collection station；The mobile Internet skill of device status data real-time transmission for that will acquire to internet (cloud) server
Art；Internet (cloud) server for being converted, being stored by real time data and correlation function configures；It is taken for remotely accessing
Be engaged in device and for equipment state real time data browsing, historical data analysis and alarm inquiry etc. functions client；For working as
When device status data triggers alarm beyond setting boundary value, server pushes alarm to client by short message or wechat immediately
The intelligent terminal of information；The sensor, data collection station, internet (cloud) server are successively connected by mobile Internet
It connects, the client, intelligent terminal are connect with internet (cloud) server by mobile Internet respectively.
A kind of workflow of the remote online monitoring system of industrial equipment, the specific steps of which are as follows:
The first step, equipment condition monitoring sensor access data collection station, acquire real time data by data collection station,
The data that the status monitoring sensor (such as pressure sensor, vibrating sensor) being mounted on monitored equipment runs equipment
Digital signal is converted by analog signal, data collection station connects equipment condition monitoring sensor, acquires equipment operation in real time
Parameter；
The equipment state real time data that data collection station acquires is transmitted to by second step using development of Mobile Internet technology
Internet (cloud) server, development of Mobile Internet technology are based on 3G/4G network, provide data-transmission channel, data collection station is pressed
Equipment state is passed through into 3G/4G transmission of network to internet (cloud) server according to the transmission rate of second grade；
Third step, internet (cloud) server realize conversion, storage and the correlation function configuration of data, which includes
Communication server, web server, database server and Alarm Server, communication server are realized logical with data collection station
News, to realize data transmission；Web server realizes access, browsing real-time device operation data and the relevant inquiring of client；
Database server is used to save the data of acquisition, so that user's history curve or historical record are inquired；Alarm Server is used for
The alarm threshold value for configuring equipment operating data, when real-time data collection surpasses alarm threshold value, triggering alarm；
4th step, user end to server send service request, for equipment state real time data browsing, historical data point
Computer or intelligence can be used when equipment management personnel needs to inquire or browse to the operating condition of equipment in analysis and alarm inquiry etc.
Terminal sends service request to server by browser in the case where can access network, is weighed according to the different users of distribution
Limit, requests different accesses；
5th step, server customer in response end request, returns to request data；Client root factually when and historical data judgement set
Standby operating status.Server end, according to different user rights, feeds back different numbers after receiving the service request of client
According to content, client can displaying live view equipment operating data, to judge equipment behaviour in service；
6th step, server use short message and wechat form active push warning message, due to this system 24 hours not between
Disconnected operation, in real time acquisition equipment running status parameter, after alarm threshold value of the equipment running status parameter beyond setting, service
Device uses on short message and wechat form active push warning message to specified plant maintenance personnel's intelligent terminal, plant maintenance people
Member can grasp equipment state at the first time；
7th step, user carry out field device inspection confirmation, scheduled overhaul after receiving equipment state warning message, thus
Unplanned property is avoided to shut down.
Compared with prior art, the beneficial effects of the present invention are: the present invention being capable of uninterrupted monitoring device operation in 24 hours
State realizes trans-regional long-range monitoring by development of Mobile Internet technology.This technology invention can meet the trans-regional management of business equipment,
By alarm message and the real-time push function of wechat, equipment management efficiency is improved；By the inquiry of historical data and analysis, can reduce
Equipment management cost improves product quality and prevents " unplanned property shutdown ".The present invention is that mobile Internet+equipment management has
Imitate reliability application.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is workflow schematic diagram of the invention；
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1,2 are please referred to, the present invention provides a kind of remote online monitoring systems of industrial equipment, comprising: is mounted on work
The sensor of equipment condition monitoring is used in industry equipment；The data collection station that sensor for equipment condition monitoring accesses；
The development of Mobile Internet technology of device status data real-time transmission for that will acquire to internet (cloud) server；For will be real-time
Data are converted, are stored and internet (cloud) server of correlation function configuration；For remote access server and it is used for
The client of the functions such as equipment state real time data browsing, historical data analysis and alarm inquiry；For working as device status data
When triggering alarm beyond setting boundary value, server pushes the intelligence of warning message to client eventually by short message or wechat immediately
End；The sensor, data collection station, internet (cloud) server are sequentially connected by mobile Internet, the visitor
Family end, intelligent terminal are connect with internet (cloud) server by mobile Internet respectively.
A kind of workflow of the remote online monitoring system of industrial equipment, the specific steps of which are as follows:
The first step, equipment condition monitoring sensor access data collection station, acquire real time data by data collection station,
The data that the status monitoring sensor (pressure sensor, vibrating sensor etc.) being mounted on monitored equipment runs equipment by
Analog signal is converted into digital signal, and data collection station connects equipment condition monitoring sensor, acquires equipment operation ginseng in real time
Number；
The equipment state real time data that data collection station acquires is transmitted to by second step using development of Mobile Internet technology
Internet (cloud) server, development of Mobile Internet technology are based on 3G/4G network, provide data-transmission channel, data collection station is pressed
Equipment state is passed through into 3G/4G transmission of network to internet (cloud) server according to the transmission rate of second grade；
Third step, internet (cloud) server realize conversion, storage and the correlation function configuration of data, which includes
Communication server, web server, database server and Alarm Server, communication server are realized logical with data collection station
News, to realize data transmission；Web server realizes access, browsing real-time device operation data and the relevant inquiring of client；
Database server is used to save the data of acquisition, so that user's history curve or historical record are inquired；Alarm Server is used for
The alarm threshold value for configuring equipment operating data, when real-time data collection surpasses alarm threshold value, triggering alarm；
4th step, user end to server send service request, for equipment state real time data browsing, historical data point
Computer or intelligence can be used when equipment management personnel needs to inquire or browse to the operating condition of equipment in analysis and alarm inquiry etc.
Terminal sends service request to server by browser in the case where can access network, is weighed according to the different users of distribution
Limit, requests different accesses；
5th step, server customer in response end request, returns to request data；Client root factually when and historical data judgement set
Standby operating status.Server end, according to different user rights, feeds back different numbers after receiving the service request of client
According to content, client can displaying live view equipment operating data, to judge equipment behaviour in service.
6th step, server use short message and wechat form active push warning message, due to this system 24 hours not between
Disconnected operation, in real time acquisition equipment running status parameter, after alarm threshold value of the equipment running status parameter beyond setting, service
Device uses on short message and wechat form active push warning message to specified plant maintenance personnel's intelligent terminal, plant maintenance people
Member can grasp equipment state at the first time；
7th step, user carry out field device inspection confirmation, scheduled overhaul after receiving equipment state warning message, thus
Unplanned property is avoided to shut down.
The utility model has the advantages that the present invention is the remote online monitoring system and its workflow of a kind of industrial equipment, can pass through
The judgement of real-time monitoring and operation trend to data information can accomplish hidden danger present on equipment --- know in advance,
Plan ahead, advanced processing；To having prevented " non-programmed halt ", the badly damaged of production loss and equipment is avoided.Efficiency
Raising: because of the high concentration of all devices information and transparent, equipment management personnel does not need scene and does status of equipment
Inspection, it is only necessary to which intelligent terminal (such as smart phone, computer etc.) energy status of equipment is had at fingertips, and it is strong to significantly reduce labour
It spends, improve work efficiency.The raising of product quality: there are many factor for influencing product quality, and existing quality control is in product
After matter goes wrong, various information are collected, key reason is then found out and improves.The present invention unites to equipment running status data
One acquisition in real time, can capture at some time point all information and analyze it, quickly find quality accident reason, from
And optimize product processes, improve product quality.The reduction of cost: because of the high concentration of all devices information and transparent,
Equipment management personnel can be helped to significantly reduce labor intensity, improve work efficiency；Increase so as to help client to cut personnel
Effect.In addition because of the complete control to equipment operation condition, client does not need that valuable fund is spent to prepare spare part in advance, reduces
Fund cost.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (2)
1. a kind of remote online monitoring system of industrial equipment, it is characterised in that: include: to be mounted on industrial equipment for state
The sensor of monitoring；The data collection station that sensor for equipment condition monitoring accesses；Equipment state for will acquire
Development of Mobile Internet technology of the data real-time transmission to internet (cloud) server；For real time data to be converted, is stored and
Internet (cloud) server of correlation function configuration；For remote access server and for equipment state real time data it is clear
Look at, historical data analysis and alarm inquiry etc. functions client；For being touched when device status data beyond setting boundary value
When hair alarm, server pushes the intelligent terminal of warning message by short message or wechat immediately to client；The sensor, number
Be sequentially connected according to acquisition terminal, internet (cloud) server by mobile Internet, the client, intelligent terminal respectively with
Internet (cloud) server is connected by mobile Internet.
2. a kind of workflow of the remote online monitoring system of industrial equipment, it is characterised in that: the specific steps of which are as follows:
The first step, equipment condition monitoring sensor access data collection station, acquire real time data by data collection station, install
Status monitoring sensor (such as pressure sensor, vibrating sensor) on monitored equipment acquires equipment operation ginseng in real time
Number；
The equipment state real time data that data collection station acquires is transmitted to interconnection using development of Mobile Internet technology by second step
Net (cloud) server, development of Mobile Internet technology are based on 3G/4G network, provide data-transmission channel, data collection station is according to the second
Equipment state is passed through 3G/4G transmission of network to internet (cloud) server by the transmission rate of grade；
Third step, internet (cloud) server realize conversion, storage and the correlation function configuration of data, which includes communication
Server, web server, database server and Alarm Server, communication server is realized to be communicated with data collection station, from
And realize data transmission；Web server realizes access, browsing real-time device operation data and the relevant inquiring of client；Data
Library server is used to save the data of acquisition, so that user's history curve or historical record are inquired；Alarm Server is for configuring
The alarm threshold value of equipment operating data, when real-time data collection surpasses alarm threshold value, triggering alarm；
4th step, user end to server send service request, for equipment state real time data browsing, historical data analysis and
Computer or intelligent terminal can be used when equipment management personnel needs to inquire or browse to the operating condition of equipment in alarm inquiry etc.
Service request is sent to server by browser in the case where can access network, according to the different user rights of distribution,
Request different accesses；
5th step, server customer in response end request, returns to request data；Client root factually when and historical data judge equipment transport
Row state.Server end, according to different user rights, is fed back in different data after receiving the service request of client
Hold, client can displaying live view equipment operating data, to judge equipment behaviour in service；
6th step, server used short message and wechat form active push warning message, due to this system 24 hours uninterrupted fortune
Row, in real time acquisition equipment running status parameter, after alarm threshold value of the equipment running status parameter beyond setting, server makes
With in short message and wechat form active push warning message to specified plant maintenance personnel's intelligent terminal, plant maintenance personnel can
Equipment state is grasped at the first time；
7th step, user carries out field device inspection confirmation, scheduled overhaul after receiving equipment state warning message, to avoid
Unplanned property is shut down.
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| CN201811389189.2A CN109669406A (en) | 2018-11-21 | 2018-11-21 | A kind of remote online monitoring system and its workflow of industrial equipment |
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| CN201811389189.2A CN109669406A (en) | 2018-11-21 | 2018-11-21 | A kind of remote online monitoring system and its workflow of industrial equipment |
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| CN110392116A (en) * | 2019-07-30 | 2019-10-29 | 朱保松 | A kind of cutting tool for CNC machine check device based on technology of Internet of things |
| CN110401699A (en) * | 2019-07-02 | 2019-11-01 | 牟华锋 | A kind of geotechnical engineering monitoring device and its workflow |
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