CN112945311A - Bucket wheel machine RMS on-line monitoring system - Google Patents
Bucket wheel machine RMS on-line monitoring system Download PDFInfo
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- CN112945311A CN112945311A CN202110261744.9A CN202110261744A CN112945311A CN 112945311 A CN112945311 A CN 112945311A CN 202110261744 A CN202110261744 A CN 202110261744A CN 112945311 A CN112945311 A CN 112945311A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 99
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- 238000012423 maintenance Methods 0.000 claims abstract description 8
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- 230000005856 abnormality Effects 0.000 claims abstract description 7
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Abstract
The invention discloses an online monitoring system for a bucket wheel machine RMS, which comprises a mobile internet, a sensor, key equipment, a core processing module, a mobile terminal intelligence, an abnormality diagnosis, an intelligent alarm, preventive maintenance, an alarm record query, a database establishment, a shared data platform and spare part sharing. This bucket wheel machine RMS on-line monitoring system, it can detect each item operational data of key equipment to be provided with the sensor, reuse mobile internet transmission operational data, the operational aspect of key equipment is reachd in the processing of core processing module, and utilize mobile terminal intelligence to present the real-time condition of key equipment in the presence of monitoring personnel, this RMS on-line monitoring system is convenient for troubleshooting, do not need to rely on portable instrument at each item operational parameter of on-the-spot measuring equipment, can accomplish long-rangely, 24 hours comprehensive real-time supervision, can establish the database and judge the analysis to the operational trend of equipment, avoided "unplanned shutdown".
Description
Technical Field
The invention relates to the technical field of RMS (root mean square) online monitoring, in particular to an RMS online monitoring system of a bucket wheel machine.
Background
We understand that for the device management personnel, the device management needs to consider the following issues:
firstly, how to ensure safe, stable and reliable operation of equipment, namely that the unplanned downtime is zero; secondly, how to reduce the stock spare parts and reduce the fund occupation amount of the spare parts of the company; thirdly, how to improve the working efficiency of field device management personnel and the decision-making capability of high-level production and device management; in order to realize the above problems, enterprises generally use a detection system to monitor industrial production in real time and in all directions, so as to ensure normal operation of various production works, but the existing monitoring system has certain defects, such as:
1. the existing monitoring system is not convenient for troubleshooting, needs to rely on a portable instrument to measure various operation parameters of the equipment on site, cannot achieve remote and 24-hour comprehensive real-time monitoring, cannot establish a database to judge and analyze the operation trend of the equipment, and cannot avoid 'unplanned shutdown'.
2. The conventional monitoring system is low in general efficiency, can only rely on the existing Ethernet to carry out data monitoring, cannot realize cross-region remote monitoring and diagnosis, cannot highly concentrate and transparentize information in equipment, improves the labor intensity and reduces the working efficiency.
3. The existing monitoring system is not beneficial to reducing cost generally, the existing PLC/DCS control system needs to be relied on, communication protocols of different equipment manufacturers cannot be compatible, data information cannot be concentrated on a public data platform, the running state of the relied equipment cannot be completely mastered, a user needs to prepare a large number of spare parts in advance, and the human resource cost, the production loss cost and the spare part cost are increased.
In order to solve the above problems, innovative design based on the original monitoring system structure is urgently needed.
Disclosure of Invention
The invention aims to provide an RMS (root mean square) online monitoring system of a bucket wheel machine, which aims to solve the problems that the prior art provides an RMS online monitoring system which is inconvenient for troubleshooting, needs to measure various operation parameters of equipment on site by a portable instrument, cannot realize remote and 24-hour comprehensive real-time monitoring, cannot establish a database to judge and analyze the operation trend of the equipment, cannot avoid 'unplanned shutdown', has low efficiency, can only rely on the existing Ethernet to carry out data monitoring, cannot realize cross-region remote monitoring and diagnosis, cannot highly concentrate and transparentize information in the equipment, improves labor intensity, reduces working efficiency, is not beneficial to reducing cost, needs to rely on the existing PLC/DCS control system, cannot be compatible with communication protocols of different equipment manufacturers, cannot concentrate data information on a common data platform, cannot completely master the operation state of the equipment, the user needs to prepare a large amount of spare parts in advance, which increases the cost of human resources, the cost of production loss and the cost of spare parts.
In order to achieve the purpose, the invention provides the following technical scheme: an online monitoring system for an RMS of a bucket wheel machine comprises a mobile internet, a sensor, key equipment, a core processing module, a mobile terminal, an intelligent system, an abnormal diagnosis system, an intelligent alarm system, a preventive maintenance system, an alarm record query system, a database establishment system, a shared data platform and spare part sharing;
the mobile internet is a product integrating mobile communication and the internet, inherits the advantages of opening, sharing and interacting with the internet at any time and anywhere, is nationwide, takes broadband IP as a technical core, and can provide a new generation of open telecommunication basic network of high-quality telecommunication services such as voice, fax, data, images, multimedia and the like;
the sensor is induction equipment for realizing online detection, is arranged on the key equipment, can sense the internal working state of the key equipment to form state data transmission, is the basis of the whole monitoring system and determines the accuracy degree of the monitoring system;
the key equipment, namely the equipment which needs to be served by the monitoring system is a monitoring target of the monitoring system;
the core processing module is a core part of the monitoring system, is equivalent to the brain of the system, determines the actual operation effect of the detection system, has a fixed operation flow, and monitors key equipment always following the operation flow of the module;
the mobile terminal intelligence can bind the key equipment and display the real-time information of the key equipment to a user through electronic equipment such as a mobile phone, a computer and the like, the mobile terminal intelligence can receive intelligent alarm information of a system, and the user can inquire the state of the key equipment at any time by utilizing the mobile terminal intelligence;
the abnormality diagnosis is a judgment module arranged in the mobile terminal intelligence, judges real-time operation parameters transmitted by the monitoring system according to historical state data of the operation of the key equipment, judges whether the key equipment is positioned in a normal operation range, and makes corresponding feedback according to a judgment result;
the intelligent alarm is feedback made by the monitoring system when the abnormity diagnosis result is abnormal, and intelligently transmits the abnormity of the key equipment to the user through the mobile terminal to arouse the attention of the user;
the preventive maintenance is to monitor the equipment status in real time by the feedback of the monitoring system when the abnormality diagnosis result is abnormal, and can know, plan and process hidden troubles existing on the equipment in advance, so that the sudden shutdown of key equipment is avoided;
the alarm record query refers to querying alarm data in the database, calling alarm records related to key equipment in the database, feeding the alarm records back to the mobile terminal intelligence, and assisting the mobile terminal intelligence in carrying out abnormity diagnosis;
the database is established by integrating various data information of the key equipment sensed by the sensor, and forming the database by utilizing the mobile internet, and the database can be established to store various information of the key equipment, so that subsequent query and analysis are facilitated;
the shared data platform is formed by transmitting data which is willing to be shared in the database to the cloud end by a user, and all users using the monitoring system can call the data of the shared data platform and is a product derived from secondary development of the monitoring system;
the spare part sharing is a product based on a common data platform, a user can share the spare part with other users of the common data platform, and the spare part required by the client can be provided by other users to meet the production requirement.
Preferably, the mobile internet consists of mobile communication and the internet, and the internet can be divided into a 4G network, a 5G network and a broadband network, and the monitoring system preferably selects the network with the strongest signal for connection.
Preferably, the core processing module comprises three parts of real-time monitoring of the operation parameters, analysis and judgment of the state trend and technical statistical analysis, and the real-time monitoring of the operation parameters, the analysis and judgment of the state trend and the technical statistical analysis are sequentially carried out.
Preferably, the real-time monitoring of the operation parameters comprises oil tank temperature detection, working pressure detection, oil supplementing pressure detection and speed reducer vibration detection, and the oil tank temperature detection, the working pressure detection, the oil supplementing pressure detection and the speed reducer vibration detection are carried out simultaneously and can not be carried out at one time.
Preferably, the real-time monitoring of the operation parameters is the first step of the core processing module, and the result obtained by the real-time monitoring of the operation parameters determines the result of the state trend analysis and judgment, and the result of the state trend analysis and judgment provides an analysis data source for the technical statistical analysis.
Preferably, the detection of the key equipment is established on the basis of a mobile internet and a sensor, the mobile internet can be used for the contact among users, and the users can achieve the operations of spare part sharing and the like through a shared data platform.
Compared with the prior art, the invention has the beneficial effects that: the bucket wheel machine RMS online monitoring system;
1. the bucket wheel machine RMS online monitoring system is provided with a sensor, can detect various operation data of key equipment, then transmits the operation data by utilizing the mobile internet, obtains the operation condition of the key equipment through the processing of a core processing module, and presents the real-time condition of the key equipment in front of monitoring personnel by utilizing the mobile terminal intelligence, is convenient for troubleshooting, does not need to rely on a portable instrument to measure various operation parameters of the equipment on site, can realize remote and 24-hour comprehensive real-time monitoring, can establish a database to judge and analyze the operation trend of the equipment, and avoids 'unplanned shutdown';
2. the bucket wheel machine RMS online monitoring system is high in efficiency, data monitoring is not required to be carried out by relying on the existing Ethernet, cross-region remote monitoring and diagnosis can be achieved, information in the equipment can be highly centralized and transparent, labor intensity is reduced, and working efficiency is improved;
3. the bucket wheel machine RMS online monitoring system is beneficial to reducing cost, does not need to rely on the existing PLC/DCS control system, can be compatible with communication protocols of different equipment manufacturers, can centralize data information to a common data platform, can completely master the running state of the relied equipment, does not need to prepare a large number of spare parts in advance by a user, and reduces the cost of human resources, production loss cost and spare part cost.
Drawings
FIG. 1 is a schematic diagram of the overall process steps of the present invention;
FIG. 2 is a schematic diagram of a mobile Internet according to the present invention;
FIG. 3 is a schematic diagram of a core processing module according to the present invention;
FIG. 4 is a schematic diagram of the real-time monitoring of the operational parameters of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: an online monitoring system for an RMS of a bucket wheel machine comprises a mobile internet, a sensor, key equipment, a core processing module, a mobile terminal, an intelligent, abnormal diagnosis, an intelligent alarm, preventive maintenance, alarm record query, a database establishment, a shared data platform and spare part sharing;
the mobile internet is a product of combining mobile communication and internet, inherits the advantages of opening, sharing and interacting with the internet at any time and anywhere, is a nationwide telecommunication basic network which takes broadband IP as a technical core and can simultaneously provide high-quality telecommunication services such as voice, fax, data, images, multimedia and the like;
the sensor is induction equipment for realizing online detection, is arranged on the key equipment, can sense the internal working state of the key equipment to form state data transmission, is the basis of the whole monitoring system and determines the accuracy degree of the monitoring system;
the key equipment, namely the equipment which needs to be served by the monitoring system is the monitoring target of the monitoring system;
the core processing module is the core part of the monitoring system, is equivalent to the brain of the system, determines the actual operation effect of the detection system, has a fixed operation flow, and monitors key equipment always following the operation flow of the module;
the mobile terminal intelligence can bind the key equipment and present the real-time information of the key equipment to the user through electronic equipment such as a mobile phone, a computer and the like, the mobile terminal intelligence can receive the intelligent alarm information of the system, and the user can inquire the state of the key equipment at any time by utilizing the mobile terminal intelligence;
the abnormity diagnosis is a judgment module arranged in the mobile terminal intelligence, judges real-time operation parameters transmitted by the monitoring system according to the historical state data of the operation of the key equipment, judges whether the key equipment is positioned in a normal operation range, and makes corresponding feedback according to a judgment result;
the intelligent alarm is a feedback made by the monitoring system when the abnormity diagnosis result is abnormal, and intelligently transmits the abnormity of the key equipment to a user through the mobile terminal to arouse the attention of the user;
the preventive maintenance is to monitor the equipment status in real time by the feedback of the monitoring system when the abnormality diagnosis result is abnormal, and can know, plan and process hidden troubles existing on the equipment in advance, so that the sudden shutdown of key equipment is avoided;
the alarm record query refers to querying alarm data in the database, calling alarm records related to key equipment in the database, feeding the alarm records back to the mobile terminal intelligence, and assisting the mobile terminal intelligence in carrying out abnormity diagnosis;
the establishment of the database integrates various data information of the key equipment sensed by the sensor, and forms the database by utilizing the mobile internet, and the establishment of the database can store various information of the key equipment, so that the subsequent query and analysis are facilitated;
the shared data platform is formed by transmitting data which is willing to be shared in the database to the cloud end by a user, and all users using the monitoring system can call the data of the shared data platform and is a product derived from secondary development of the monitoring system;
the spare part sharing is a product based on a common data platform, a user can share the spare part with other users of the common data platform, and the spare part required by the client can be provided by other users to meet the production requirement.
The mobile internet consists of two parts of mobile communication and the internet, the internet can be divided into a 4G network, a 5G network and a broadband network, the monitoring system can preferably select the network with the strongest signal for connection, and the stability of data transmission of the monitoring system can be ensured and the problem of difficult disconnection can be solved through the three networks of the 4G network, the 5G network and the broadband network;
the core processing module comprises three parts of real-time monitoring of the operation parameters, analysis and judgment of state trends and technical statistical analysis, the real-time monitoring of the operation parameters, the analysis and judgment of the state trends and the technical statistical analysis are sequentially carried out, and the detection data of the real-time monitoring of the operation parameters can be analyzed through the set analysis and judgment of the state trends and the technical statistical analysis;
the real-time monitoring of the operation parameters comprises oil tank temperature detection, working pressure detection, oil supplementing pressure detection and speed reducer vibration detection, and the oil tank temperature detection, the working pressure detection, the oil supplementing pressure detection and the speed reducer vibration detection are carried out simultaneously, and one of the oil tank temperature detection, the working pressure detection, the oil supplementing pressure detection and the speed reducer vibration detection is unavailable;
the real-time monitoring of the operation parameters is the first step of the core processing module, the result obtained by the real-time monitoring of the operation parameters determines the result of state trend analysis and judgment, the result of the state trend analysis and judgment provides an analysis data source for technical statistic analysis, and the real-time monitoring of the key equipment is carried out through the set real-time monitoring of the operation parameters, so that the source of the analysis data of the whole system is ensured;
the detection of the key equipment is established on the basis of the mobile internet and the sensor, the mobile internet can be used for the contact among users, the users can share spare parts through the shared data platform, the purpose of sharing data among the users is achieved through the set shared data platform and the spare parts, and the human resource cost, the production loss cost and the spare part cost are reduced.
The working principle is as follows: when the bucket wheel machine RMS online monitoring system is used, according to the figures 1-4, a sensor detects various operation data of key equipment to form operation parameter data, a mobile internet is used for transmitting the operation data, the mobile internet consists of two parts of mobile communication and the internet, the internet is divided into a 4G network, a 5G network and a broadband network, the monitoring system preferably selects the network with the strongest signal for connection, the operation parameters transmitted by the sensor are analyzed by a core processing module, the core processing module is divided into three parts of operation parameter real-time monitoring, state trend analysis and judgment and technical statistic analysis, wherein the operation parameter real-time monitoring mainly comprises four aspects of oil tank temperature detection, working pressure detection, oil supplement pressure detection and reducer vibration detection, and the data in a database can be called when the core processing module analyzes, alarm record query is carried out, the result of the alarm record query and the processing result of the core processing module are transmitted to the mobile terminal intelligence for judging abnormal diagnosis, when the result of the abnormal diagnosis is 'yes', namely the abnormal condition really exists, the detection system can carry out intelligent alarm and intelligently transmit alarm information to a user through the mobile terminal, when the result of the abnormal diagnosis is 'no', namely the abnormal condition does not exist, the detection system can continue to carry out detection to realize preventive maintenance, the user can carry out remote and 24-hour comprehensive real-time monitoring through the mobile terminal intelligence, the 'unplanned shutdown' is avoided, a database is established by a sensor for storing the detection data of key equipment and is used for judging and analyzing the operation trend of the equipment, the user transmits partial information in the database to the cloud end through the mobile internet to construct a common data platform, by applying the system, data sharing can be realized among users through the shared data platform, spare part sharing is realized on the basis of the shared data platform, the users do not need to prepare a large number of spare parts in advance, and the human resource cost, the production loss cost and the spare part cost are reduced.
Those not described in detail in this specification are within the skill of the art.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a bucket wheel machine RMS on-line monitoring system which characterized in that: the bucket wheel machine RMS online monitoring system comprises a mobile internet, a sensor, key equipment, a core processing module, a mobile terminal intelligence, an abnormality diagnosis, an intelligent alarm, preventive maintenance, alarm record query, a database establishment, a shared data platform and spare part sharing;
the mobile internet is a product integrating mobile communication and the internet, inherits the advantages of opening, sharing and interacting with the internet at any time and anywhere, is nationwide, takes broadband IP as a technical core, and can provide a new generation of open telecommunication basic network of high-quality telecommunication services such as voice, fax, data, images, multimedia and the like;
the sensor is induction equipment for realizing online detection, is arranged on the key equipment, can sense the internal working state of the key equipment to form state data transmission, is the basis of the whole monitoring system and determines the accuracy degree of the monitoring system;
the key equipment, namely the equipment which needs to be served by the monitoring system is a monitoring target of the monitoring system;
the core processing module is a core part of the monitoring system, is equivalent to the brain of the system, determines the actual operation effect of the detection system, has a fixed operation flow, and monitors key equipment always following the operation flow of the module;
the mobile terminal intelligence can bind the key equipment and display the real-time information of the key equipment to a user through electronic equipment such as a mobile phone, a computer and the like, the mobile terminal intelligence can receive intelligent alarm information of a system, and the user can inquire the state of the key equipment at any time by utilizing the mobile terminal intelligence;
the abnormality diagnosis is a judgment module arranged in the mobile terminal intelligence, judges real-time operation parameters transmitted by the monitoring system according to historical state data of the operation of the key equipment, judges whether the key equipment is positioned in a normal operation range, and makes corresponding feedback according to a judgment result;
the intelligent alarm is feedback made by the monitoring system when the abnormity diagnosis result is abnormal, and intelligently transmits the abnormity of the key equipment to the user through the mobile terminal to arouse the attention of the user;
the preventive maintenance is to monitor the equipment status in real time by the feedback of the monitoring system when the abnormality diagnosis result is abnormal, and can know, plan and process hidden troubles existing on the equipment in advance, so that the sudden shutdown of key equipment is avoided;
the alarm record query refers to querying alarm data in the database, calling alarm records related to key equipment in the database, feeding the alarm records back to the mobile terminal intelligence, and assisting the mobile terminal intelligence in carrying out abnormity diagnosis;
the database is established by integrating various data information of the key equipment sensed by the sensor, and forming the database by utilizing the mobile internet, and the database can be established to store various information of the key equipment, so that subsequent query and analysis are facilitated;
the shared data platform is formed by transmitting data which is willing to be shared in the database to the cloud end by a user, and all users using the monitoring system can call the data of the shared data platform and is a product derived from secondary development of the monitoring system;
the spare part sharing is a product based on a common data platform, a user can share the spare part with other users of the common data platform, and the spare part required by the client can be provided by other users to meet the production requirement.
2. The bucket wheel machine RMS on-line monitoring system as claimed in claim 1, wherein: the mobile internet consists of two parts of mobile communication and internet, the internet can be divided into a 4G network, a 5G network and a broadband network, and the monitoring system can preferably select the network with the strongest signal for connection.
3. The bucket wheel machine RMS on-line monitoring system as claimed in claim 1, wherein: the core processing module comprises three parts of real-time monitoring of operation parameters, analysis and judgment of state trend and technical statistic analysis, and the real-time monitoring of the operation parameters, the analysis and judgment of the state trend and the technical statistic analysis are sequentially carried out.
4. The bucket wheel machine RMS on-line monitoring system as claimed in claim 3, wherein: the real-time monitoring of the operation parameters comprises oil tank temperature detection, working pressure detection, oil supplementing pressure detection and speed reducer vibration detection, and the oil tank temperature detection, the working pressure detection, the oil supplementing pressure detection and the speed reducer vibration detection are carried out simultaneously, and one of the oil tank temperature detection, the working pressure detection, the oil supplementing pressure detection and the speed reducer vibration detection cannot be carried out.
5. The bucket wheel machine RMS on-line monitoring system as claimed in claim 3, wherein: the real-time monitoring of the operation parameters is the first step of the core processing module, the result obtained by the real-time monitoring of the operation parameters determines the result of state trend analysis and judgment, and the result of the state trend analysis and judgment provides an analysis data source for technical statistical analysis.
6. The bucket wheel machine RMS on-line monitoring system as claimed in claim 1, wherein: the detection of the key equipment is established on the basis of the mobile internet and the sensor, the mobile internet can be used for contact among users, and the users can achieve operations such as spare part sharing through a shared data platform.
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