CN110850188A - Product static monitoring system that data was propelling movement step by step - Google Patents
Product static monitoring system that data was propelling movement step by step Download PDFInfo
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- CN110850188A CN110850188A CN201911177234.2A CN201911177234A CN110850188A CN 110850188 A CN110850188 A CN 110850188A CN 201911177234 A CN201911177234 A CN 201911177234A CN 110850188 A CN110850188 A CN 110850188A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R29/00—Arrangements for measuring or indicating electric quantities not covered by groups G01R19/00 - G01R27/00
- G01R29/12—Measuring electrostatic fields or voltage-potential
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Telephonic Communication Services (AREA)
Abstract
The invention relates to the technical field of equipment monitoring, and discloses a product static monitoring system with data pushed step by step, which comprises ESD monitoring equipment, wherein the ESD monitoring equipment operates in a step-by-step data pushing mode, the ESD monitoring equipment firstly acquires ESD data of a workshop production field through a data acquisition terminal, the ESD data are uploaded to a server through a private LoRa protocol, and the server stores and analyzes the ESD data. The product static monitoring system capable of pushing data step by step adopts a three-dimensional view of workshop-line body-post, browsing and searching of monitoring points of equipment are quickly realized, real-time synchronization, updating and backup of data are realized, a perfect alarm management function is provided, abundant data query conditions are provided, fault points are quickly searched, different data statistical views are generated, Excel reports are provided, detection data and data analysis results are pushed to WeChat or mobile phone APP of corresponding managers in real time, and an all-weather unmanned information pushing function of 7 x 24 hours is completed in real time.
Description
Technical Field
The invention relates to the technical field of equipment monitoring, in particular to a product static monitoring system capable of pushing data step by step.
Background
Static electricity is everywhere in our daily life, we have very high static voltage on and around our body, thousands of volts or even tens of thousands of volts, which may not be realized at ordinary times, the static electricity of carpet which people walk through chemical fiber is about 35000 volts, and the voltage is about 7000 volts when reading plastic specification, and for some sensitive instruments, the voltage can be fatal harm.
The damage and damage caused by ESD (electrostatic discharge) to electronic products are both sudden damage and potential damage, the sudden damage refers to that devices are seriously damaged and have lost functions, the damage can be usually found in quality detection in the production process, and therefore the cost of rework maintenance is mainly brought to factories; the potential damage means that the part of the device is damaged, the function is not lost, and the device cannot be found in the detection of the production process, but the product becomes unstable during use, and the product is good and bad, so that the product quality is more damaged; among the two kinds of damage, the potential failure accounts for 90%, the sudden failure only accounts for 10%, that is, 90% of the electrostatic damage cannot be detected, and only when the mobile phone is used by a user, the problems of frequent dead halt, automatic shutdown, poor voice quality, large noise, time difference in signal time, key-press error and the like of the mobile phone are mostly related to the electrostatic damage.
With the rapid development of scientific technology, the wide application of microelectronic technology and the increasingly complex electromagnetic environment, the damage caused by electrostatic discharge becomes a problem to be solved urgently, and therefore a product electrostatic monitoring system with data pushed step by step is provided.
Disclosure of Invention
The invention provides a product static monitoring system with data pushed step by step, which has the advantages of quickly realizing browsing and searching of monitoring points of equipment and realizing real-time synchronization, updating and backup of data, providing a perfect alarm management function and solving the problems in the background technology.
In order to achieve the above purpose, the invention provides the following technical scheme to realize: the utility model provides a product static monitoring system of data propelling movement step by step, includes ESD monitoring facilities, ESD monitoring facilities is in order to move by step the data propelling movement mode, ESD monitoring facilities gathers workshop production site's ESD data by data acquisition terminal earlier, uploads the ESD data to the server through private LoRa agreement, the server carries out ESD data storage and analysis, the ESD data transfer of storage and analysis is to ESD monitoring products static electricity detection terminal to present ESD data analysis result with the three-dimensional map form, then in the relevant production management personnel hand of workshop through cell-phone APP and little letter client propelling movement.
Optionally, the data acquisition terminal performs data transmission in a LoRa wireless communication manner.
Optionally, the ESD monitoring product static electricity detection terminal comprises LoRa module, detection terminal and ABS casing.
Optionally, the ESD monitoring product electrostatic detection terminal is designed with an anti-static bracelet terminal, a low-resistance terminal and a high-resistance terminal in the same module.
Optionally, the ESD monitor terminal is a wireless data transmission terminal based on the LoRa spread spectrum technology, and utilizes the LoRa network to provide wireless data transmission function for users, and the product adopts a high-performance industrial LoRa scheme to use an embedded real-time operating system as a software support platform
Optionally, the sensor on the ESD monitoring facilities passes through the UART interface and communicates with the loRa module, and the loRa module communicates with the loRa gateway through private loRa communication protocol, and the loRa gateway is connected with data acquisition platform through TCP.
Optionally, the anti-static bracelet terminal, the low-resistance terminal and the high-resistance terminal on the ESD monitoring device share one module.
The invention provides a product static monitoring system with data pushed step by step, which has the following beneficial effects:
1. the product static monitoring system with data pushed step by step adopts a three-dimensional view of workshop-line body-post, realizes browsing and searching of monitoring points of equipment rapidly, realizes real-time synchronization, updating and backup of data, provides a perfect alarm management function, provides rich data query conditions, rapidly searches fault points when a fault occurs, generates different data statistics views and provides an Excel report, integrates mobile phone APP and WeChat Server Server software with monitoring system background into a piece of software, pushes detection data and data analysis results to WeChat or mobile phone APP of corresponding managers in real time, and completes the information pushing function of all-weather unmanned operation in 7 multiplied by 24 hours in real time.
2. The product static monitoring system capable of pushing data step by step only uses one computer through a server end, adopts a uniform application platform and a deployment and management method of a safety model, gathers a plurality of terminals for management, provides a cross-equipment full interoperation type service, provides data cache storage for safety data transmission of the terminals, and provides data support for production management.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A product static monitoring system with data pushed step by step comprises an ESD monitoring device, wherein the ESD means the meaning of static discharge, the ESD monitoring device operates in a step by step data pushing mode, the ESD monitoring device firstly collects ESD data of a workshop production field through a data acquisition terminal, the ESD monitoring device is developed to carry out real-time monitoring on an anti-static hand ring, a platform pad grounding and a device grounding, the ESD monitoring terminal is a wireless data transmission terminal based on a LoRa spread spectrum technology, a LoRa network is utilized to provide a wireless data transmission function for a user, the ESD data are uploaded to a server through a private LoRa protocol, the server stores and analyzes the ESD data, only one computer is used at the server end, a uniform application platform and a safety model deployment and management method are adopted, a plurality of terminal management is gathered, a cross-device full interoperation type service is provided, and data transmission of a plurality of terminals is provided for data cache storage, providing data support for production management, transmitting the stored and analyzed ESD data to an ESD monitoring product static electricity detection terminal, the ESD data analysis result is presented in a three-dimensional map form, the monitoring system adopts a three-dimensional view of workshop-line-post to quickly realize the browsing and searching of the monitoring points of the equipment, realize the real-time synchronization, updating and backup of data, provide a perfect alarm management function, provide rich data query conditions, quickly search fault points when faults occur, generate different data statistical views and provide an Excel report, then the data is pushed to the relevant production management personnel in the workshop through the mobile phone APP and the WeChat client, the mobile phone APP and the WeChat Server Server software and the monitoring system background are integrated into a piece of software, detection data and data analysis results are pushed to WeChat or mobile phone APP of corresponding management personnel in real time, and the information pushing function of all-weather unmanned operation for 7 x 24 hours is completed in real time.
The data acquisition terminal transmits data in a LoRa wireless communication mode, realizes the functions of collection, summarization, analysis and management of monitoring ESD electrostatic data, interacts with an MES system and achieves fine management of intelligent manufacturing.
Wherein, ESD monitoring product electrostatic detection terminal comprises loRa module, detection terminal and ABS casing, and the miniaturization at terminal improves the installation and maintains the convenience, and private loRa wireless protocol has reduced the loaded down with trivial details nature of network wiring, has improved data communication's safety and security, and the acousto-optic warning function at terminal has reduced the blindness nature that personnel seeked when reporting to the police.
The ESD monitoring product static detection terminal is designed with the anti-static bracelet terminal, the low-resistance terminal and the high-resistance terminal in the same module, so that the cost is greatly reduced, and the installation and operation of a user side are simplified.
Wherein, ESD monitor terminal is a wireless data transmission terminal based on loRa spread spectrum technique, utilize the loRa network to provide wireless data transmission function for the user, the product adopts the industrial level loRa scheme of high performance, use embedded real-time operating system as software supporting platform, in order to prevent the damage of static to the device, solve electronic manufacturing static management and control pain point, development ESD supervisory equipment is to preventing static bracelet, the real time monitoring is carried out to cushion ground connection and equipment ground connection, in time remind the operator to correct when unusual, can gather monitoring data simultaneously, be convenient for follow-up inquiry of traceing back.
Wherein, the sensor on the ESD monitoring facilities passes through the UART interface and communicates with the loRa module, and the loRa module communicates with the loRa gateway through private loRa communication protocol, and the loRa gateway passes through TCP agreement and is connected with data acquisition platform.
Wherein, the module is used jointly to antistatic bracelet terminal, low resistance terminal and the three port of high resistance terminal on the ESD monitoring facilities, and development cell-phone APP realizes human-computer interaction, and in the manufacture, three port common mode has greatly reduced manufacturing cost.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a product static monitoring system that data was propelling movement step by step, includes ESD monitoring facilities, its characterized in that: the ESD monitoring equipment operates in a step-by-step data pushing mode, the ESD monitoring equipment collects ESD data of a workshop production field through a data collection terminal, the ESD data are uploaded to a server through a private LoRa protocol, the server stores and analyzes the ESD data, the stored and analyzed ESD data are transmitted to an ESD monitoring product static electricity detection terminal, an ESD data analysis result is displayed in a three-dimensional map mode, and then the ESD data are pushed to relevant production management personnel in the workshop through a mobile phone APP and a WeChat client.
2. The system for monitoring static electricity of products with progressive data pushing function according to claim 1, wherein: and the data acquisition terminal performs data transmission in a LoRa wireless communication mode.
3. The system for monitoring static electricity of products with progressive data pushing function according to claim 1, wherein: ESD monitoring product electrostatic detection terminal comprises loRa module, detection terminal and ABS casing.
4. The system for monitoring static electricity of products with progressive data pushing function according to claim 1, wherein: the ESD monitoring product static detection terminal is designed with an anti-static bracelet terminal, a low-resistance terminal and a high-resistance terminal in the same module.
5. The system for monitoring static electricity of products with progressive data pushing function according to claim 1, wherein: the ESD monitoring terminal is a wireless data transmission terminal based on an LoRa spread spectrum technology, a LoRa network is utilized to provide a wireless data transmission function for a user, a high-performance industrial-level LoRa scheme is adopted for a product, and an embedded real-time operating system is used as a software supporting platform.
6. The system for monitoring static electricity of products with progressive data pushing function according to claim 1, wherein: sensor on the ESD monitoring facilities passes through the UART interface and communicates with the loRa module, and the loRa module communicates through private loRa communication protocol and loRa gateway, and the loRa gateway passes through TCP agreement and is connected with data acquisition platform.
7. The system for monitoring static electricity of products with progressive data pushing function according to claim 1, wherein: and the three ports of the anti-static bracelet terminal, the low-resistance terminal and the high-resistance terminal on the ESD monitoring equipment share one module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911177234.2A CN110850188A (en) | 2019-11-26 | 2019-11-26 | Product static monitoring system that data was propelling movement step by step |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911177234.2A CN110850188A (en) | 2019-11-26 | 2019-11-26 | Product static monitoring system that data was propelling movement step by step |
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| CN110850188A true CN110850188A (en) | 2020-02-28 |
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| CN201911177234.2A Pending CN110850188A (en) | 2019-11-26 | 2019-11-26 | Product static monitoring system that data was propelling movement step by step |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112230064A (en) * | 2020-10-16 | 2021-01-15 | 深圳市海能达通信有限公司 | ESD intelligent monitoring system |
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| CN209134403U (en) * | 2018-12-05 | 2019-07-19 | 安徽能测能控科技有限公司 | A kind of industrial LoRa gateway with multiple protective mechanism |
| CN209488629U (en) * | 2019-04-26 | 2019-10-11 | 四川大学 | A kind of internet of things equipment supervisory systems based on LoRa |
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2019
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| CN107239286A (en) * | 2017-06-05 | 2017-10-10 | 深圳联合净界科技有限公司 | A kind of safety management system based on ESD IoT |
| CN109669406A (en) * | 2018-11-21 | 2019-04-23 | 上海资鑫机电设备有限公司 | A kind of remote online monitoring system and its workflow of industrial equipment |
| CN209134403U (en) * | 2018-12-05 | 2019-07-19 | 安徽能测能控科技有限公司 | A kind of industrial LoRa gateway with multiple protective mechanism |
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