CN112499959A - Intelligent glass fiber drawing machine - Google Patents
Intelligent glass fiber drawing machine Download PDFInfo
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- CN112499959A CN112499959A CN202011564720.2A CN202011564720A CN112499959A CN 112499959 A CN112499959 A CN 112499959A CN 202011564720 A CN202011564720 A CN 202011564720A CN 112499959 A CN112499959 A CN 112499959A
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- 238000012681 fiber drawing Methods 0.000 title claims abstract description 24
- 239000003365 glass fiber Substances 0.000 title claims abstract description 24
- 238000004891 communication Methods 0.000 claims abstract description 20
- 238000012423 maintenance Methods 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 230000006698 induction Effects 0.000 claims abstract description 5
- 238000004519 manufacturing process Methods 0.000 claims description 43
- 238000006243 chemical reaction Methods 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 11
- 238000012545 processing Methods 0.000 abstract description 5
- 238000004092 self-diagnosis Methods 0.000 abstract description 4
- 238000004458 analytical method Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/01—Manufacture of glass fibres or filaments
- C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
- C03B37/03—Drawing means, e.g. drawing drums ; Traction or tensioning devices
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
- C03B37/07—Controlling or regulating
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Geochemistry & Mineralogy (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention relates to an intelligent glass fiber drawing machine which comprises a machine body, network communication equipment, a server and mobile terminal equipment, wherein the machine body is provided with a plurality of groups of fiber drawing machines; the machine body, the server and the mobile terminal device carry out data transmission through network communication equipment; the machine body comprises a PLC system, a touch screen, a servo system, a two-dimensional code and a mechanical execution tool; the PLC system uses program storage and logic control to obtain the switching value and analog signal in the machine body; the touch screen is used for displaying pictures. The invention has the advantages that: the self-diagnosis function of the glass fiber drawing machine is added, and due to the addition of the server part, predictive maintenance and replacement prompts can be made according to collected machine body operation data and by combining the service life limitation of each key part, so that the occurrence of unplanned shutdown is avoided. And according to the alarm induction and classification made by the server, the analysis and the processing of the end user aiming at the specific fault are facilitated.
Description
Technical Field
The invention relates to an intelligent glass fiber drawing machine, and relates to the field of glass fiber drawing machine equipment.
Background
With the rapid development of automatic control technology, computer technology, data processing technology, network communication technology, etc., the intelligent upgrade of the traditional equipment becomes the inevitable trend of the development of the traditional equipment.
The traditional glass fiber drawing machine has the following problems:
1. self-diagnosis cannot be achieved. The traditional glass fiber drawing machine equipment is in a passive running state, and the vibration conditions of the main shaft and the creel shaft cannot be detected in real time, so that the abnormal problems of the main shaft and the creel shaft cannot be found and processed in time; the operation information of the recording equipment cannot be counted in real time, so that the maintenance and replacement time cannot be predicted according to the service life limit of main parts, and the unplanned shutdown is easily caused.
2. The centralized management function is weak. The traditional glass fiber drawing machine equipment does not have a centralized management control system, and only an interface is reserved for communicating with an on-site upper management system. And the upper management system on site only acquires a small amount of operation data of the equipment, such as a main shaft rotating speed value, an operation signal and a full cylinder signal. Centralized management of all process parameters, centralized management of formulas, centralized management of equipment operation data, centralized classified management of alarm information and centralized management of equipment maintenance information cannot be realized. It is not easy to perform the unified management and allocation of the production process and the unified management of the equipment maintenance.
3. And real-time information pushing cannot be realized. The parameter adjustment and the prompt information acquisition of the traditional glass fiber drawing machine need to be realized on a touch screen at the side of an electrical control cabinet far away from a production field. Because the electrical control cabinet is separated from the production field, and the number of field devices is large, when the production process parameters need to be adjusted and tested, operators need to run at the production field and two ends of the side of the electrical control cabinet, the operation time is prolonged, and the production efficiency is reduced. When the equipment fails and gives an alarm, the machine body cannot push the alarm information of the equipment to active on-site maintenance personnel in real time, so that the processing time of the equipment failure problem is prolonged.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention forms a centralized control system network by a glass fiber intelligent wire drawing machine body, a network communication part, a server and a mobile terminal device part. The service life prediction, detailed maintenance and alarm information and vibration detection of parts (key parts) are added to the body part of the intelligent glass fiber drawing machine, so that the self-diagnosis of the equipment is realized; the unified allocation of the equipment production process and the centralized management of the maintenance information are realized through the established centralized control network; and the real-time pushing of the operation picture and the prompt information to the mobile terminal equipment is realized. The device aims to improve the stability and the predictability of the operation of the device, improve the convenience of the operation of the device and improve the production efficiency. The invention provides an intelligent glass fiber drawing machine, which adopts the technical scheme that:
the intelligent glass fiber drawing machine comprises a machine body (10), network communication equipment, a server (11) and mobile terminal equipment; the machine body (10), the server (11) and the mobile terminal equipment carry out data transmission through network communication equipment; the machine body comprises a PLC system (2), a touch screen (1), a servo system, a two-dimensional code (8) and a mechanical execution tool (9); the PLC system uses program storage and logic control to obtain the switching value and analog signal in the machine body; the touch screen (1) is used for displaying pictures; the servo system comprises a servo driver (3), a servo motor (4), a servo motor power cable and a servo motor encoder cable, wherein the servo driver (3) is connected with the servo motor (4) through the servo motor power cable and the servo motor encoder cable; the mechanical execution tool is a hardware part of the glass fiber drawing machine, a vibration detection sensor (5) is arranged on a spindle mandrel barrel and a groove barrel bracket of the mechanical execution tool, the vibration detection sensor is used for detecting the vibration conditions of the spindle and the groove barrel in real time, and the detection result is transmitted to a PLC system through an analog quantity signal; the two-dimensional code is generated according to the serial number of each machine body, the position information of the machine body is bound, and the two-dimensional code is pasted on a production field of the machine body and used for scanning of mobile terminal equipment; the PLC system (2), the touch screen (1) and the servo system are communicated through an on-site Ethernet; the switching value and analog quantity signals of the machine body are accessed into a PLC system (2); the PLC system (2) performs data exchange with the server through the network communication equipment, uploads the production operation data of each machine body equipment in real time, and receives production process parameters and formula data issued by the server.
The network communication equipment comprises an IP address conversion module, an exchanger (12) and a line control PLC (13), wherein the IP address conversion module is connected with a PLC system (2) of the machine body and converts the IP address of the PLC system of the machine body through the IP address conversion module; the switch (12) is used for connecting a plurality of IP address conversion modules, each IP address conversion module is connected with a PLC system (2) of a machine body, the line control PLC is networked with all the machine bodies, the production parameters and the operation data of the machine bodies are read and written, and the collected data are uploaded to the server (11).
The server is an industrial control computer, ThinManager software, FactoryTalk View SE software and a wireless router are embedded in the industrial control computer, and the ThinManager software is used for pushing a mobile terminal picture; the FactoryTalk View SE software is used for picture configuration and client display; the wireless router is used for network coverage to realize information transmission; the industrial control computer exchanges data with the PLC system of the machine body through the network communication equipment, obtains production data and operation data of each machine body in real time, counts the production data according to the obtained production information of the machine body and generates a report; according to the obtained organism alarm information, induction and classification can be carried out according to the occurrence time and frequency; and performing statistics according to the obtained running information of the machine body parts, and making maintenance and replacement prompts by comparing the service life limits of the parts.
The mobile terminal equipment part comprises a tablet personal computer or a smart phone, and the mobile terminal equipment is used for scanning a two-dimensional code corresponding to the machine body on an operation site, and receiving an operation picture and prompt information of the current machine body pushed by the server according to machine body position information contained in the two-dimensional code; when the mobile terminal is connected with an external network, the alarm information and the maintenance information of the organism are pushed to the mobile terminal equipment in real time.
The invention has the advantages that:
1. the self-diagnosis function of the glass fiber drawing machine is added. Due to the fact that vibration detection parts of the main shaft and the grooved drum are added, the abnormal problems of the main shaft and the grooved drum can be timely solved, and damage to equipment caused by further expansion of the abnormality is avoided. Due to the addition of the server part, predictive maintenance and replacement prompts can be made according to collected machine body operation data and by combining the service life limits of all key parts, and the occurrence of unplanned shutdown is avoided. And according to the alarm induction and classification made by the server, the analysis and the processing of the end user aiming at the specific fault are facilitated.
2. The centralized management capability of the field glass fiber drawing machine equipment is enhanced. The server can issue the process parameters and the formula to all the machine equipment in the system network, so that the management and allocation of the production process parameters are facilitated, and the working time of operators is saved; the server can also obtain the operation data and the production data of all the machine equipment in real time, generate an operation report and a production report and find the abnormal operation and production conditions in time.
3. The operation time of field operators is saved, and the timeliness of acquiring the information of the field operators is improved. The mobile terminal equipment identifies the current machine position information by scanning the two-dimensional code, the server pushes the operation picture of the current equipment to the mobile terminal equipment according to the machine information, and the mobile terminal equipment can be used for modifying equipment parameters on the equipment site, so that the production process parameters are modified and tested, the testing time of operators is saved, and the production efficiency is improved. The mobile terminal equipment can also receive alarm information and maintenance information of all equipment in a network pushed by the server in real time, so that field operators can timely acquire the state of the equipment and timely respond, the equipment downtime is reduced, and the production efficiency is improved.
Drawings
Fig. 1 is a partial schematic view of the body of the present invention.
Fig. 2 is a diagram of a network architecture of the present invention.
Detailed Description
The invention will be further described with reference to specific embodiments, and the advantages and features of the invention will become apparent as the description proceeds. These examples are illustrative only and do not limit the scope of the present invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications may be made without departing from the spirit and scope of the invention.
Referring to fig. 1 and 2, the invention relates to an intelligent glass fiber drawing machine, which comprises a machine body 10, network communication equipment, a server 11 and mobile terminal equipment; the machine body 10, the server 11 and the mobile terminal device perform data transmission through network communication equipment; the machine body comprises a PLC system 2, a touch screen 1, a servo system, a two-dimensional code 8 and a mechanical execution tool 9; the PLC system uses program storage and logic control to obtain the switching value and analog signal in the machine body; the touch screen 1 is used for displaying pictures; the servo system comprises a servo driver 3, a servo motor 4, a servo motor power cable and a servo motor encoder cable, wherein the servo driver 3 is connected with the servo motor 4 through the servo motor power cable and the servo motor encoder cable; the mechanical execution tool is a hardware part of the glass fiber drawing machine, a vibration detection sensor 5 is arranged on a spindle mandrel barrel and a grooved drum bracket of the mechanical execution tool, the vibration detection sensor is used for detecting the vibration conditions of the spindle and the grooved drum in real time, and the detection result is transmitted to a PLC system through an analog quantity signal; the two-dimensional code is generated according to the serial number of each machine body, the position information of the machine body is bound, and the two-dimensional code is pasted on a production field of the machine body and used for scanning of mobile terminal equipment; the PLC system 2, the touch screen 1 and the servo system are communicated through an on-site Ethernet; the switching value and analog quantity signals of the machine body are accessed into the PLC system 2; the PLC system 2 performs data exchange with the server through the network communication equipment, uploads the production operation data of each machine body equipment in real time, and receives production process parameters and formula data issued by the server.
The network communication equipment comprises an IP address conversion module, a switch 12 and a line control PLC13, wherein the IP address conversion module is connected with the PLC system 2 of the machine body and converts the IP address of the PLC system of the machine body through the IP address conversion module; the switch 12 is used for connecting a plurality of IP address conversion modules, each IP address conversion module is connected with a PLC system 2 of a machine body, the line control PLC is networked with all the machine bodies, the production parameters and the operation data of the machine bodies are read and written, and the production parameters and the operation data are uploaded to the server 11 after being summarized and processed.
The server is an industrial control computer, ThinManager software, FactoryTalk View SE software and a wireless router are embedded in the industrial control computer, and the ThinManager software is used for pushing a mobile terminal picture; the FactoryTalk View SE software is used for picture configuration and client display; the wireless router is used for network coverage to realize information transmission; the industrial control computer exchanges data with the PLC system of the machine body through the network communication equipment, obtains production data and operation data of each machine body in real time, counts the production data according to the obtained production information of the machine body and generates a report; according to the obtained organism alarm information, induction and classification can be carried out according to the occurrence time and frequency; and performing statistics according to the obtained running information of the machine body parts, and making maintenance and replacement prompts by comparing the service life limits of the parts.
The mobile terminal equipment part comprises a tablet personal computer or a smart phone, and the mobile terminal equipment is used for scanning a two-dimensional code corresponding to the machine body on an operation site, and receiving an operation picture and prompt information of the current machine body pushed by the server according to machine body position information contained in the two-dimensional code; when the mobile terminal is connected with an external network, the alarm information and the maintenance information of the organism are pushed to the mobile terminal equipment in real time.
The working principle of the invention is as follows: the PLC system, the touch screen and the servo system body inside the machine body communicate through the Ethernet, and in order to ensure the independence of an internal communication network, an IP address of the PLC system needs to be converted through the IP address conversion module, so that the internal network and an external centralized control network are distinguished, and the independence and the consistency of single machine body equipment are ensured. Each machine body is connected to the exchanger through the IP address conversion module for convergence, and the exchanger is connected to the line control PLC after converging each machine body device. The machine body, the line control PLC and the server are in bidirectional data transmission. The wire control PLC performs operation processing on the received production data, operation data, alarm information and maintenance information of each machine body, and then transmits the operation data, the alarm information and the maintenance information to the server through the Ethernet. And the server displays the received data in pictures and pushes the pictures and information to the mobile terminal. The server can also issue the production process parameters and the formula of each machine body to the line control PLC, and uniformly allocate the production information of each machine body. The mobile terminal equipment obtains the operation picture, the operation information and the prompt information of the current machine body by scanning the two-dimensional code corresponding to the machine body, can directly adjust and test the production process parameters of the machine body in a production field, and saves the time for adjustment and test; when the machine body is connected with an external network, the alarm information and the maintenance information of each machine body pushed by the server can be received, and maintenance personnel can find and process the machine body abnormity in time, so that the unplanned downtime is reduced, and the production efficiency is improved.
Claims (4)
1. The intelligent glass fiber drawing machine is characterized by comprising a machine body (10), network communication equipment, a server (11) and mobile terminal equipment; the machine body (10), the server (11) and the mobile terminal equipment carry out data transmission through network communication equipment; the machine body comprises a PLC system (2), a touch screen (1), a servo system, a two-dimensional code (8) and a mechanical execution tool (9); the PLC system uses program storage and logic control to obtain the switching value and analog signal in the machine body; the touch screen (1) is used for displaying pictures; the servo system comprises a servo driver (3), a servo motor (4), a servo motor power cable and a servo motor encoder cable, wherein the servo driver (3) is connected with the servo motor (4) through the servo motor power cable and the servo motor encoder cable; the mechanical execution tool is a hardware part of the glass fiber drawing machine, a vibration detection sensor (5) is arranged on a spindle mandrel barrel and a groove barrel bracket of the mechanical execution tool, the vibration detection sensor is used for detecting the vibration conditions of the spindle and the groove barrel in real time, and the detection result is transmitted to a PLC system through an analog quantity signal; the two-dimensional code is generated according to the serial number of each machine body, the position information of the machine body is bound, and the two-dimensional code is pasted on a production field of the machine body and used for scanning of mobile terminal equipment; the PLC system (2), the touch screen (1) and the servo system are communicated through an on-site Ethernet; the switching value and analog quantity signals of the machine body are accessed into a PLC system (2); the PLC system (2) performs data exchange with the server through the network communication equipment, uploads the production operation data of each machine body equipment in real time, and receives production process parameters and formula data issued by the server.
2. The intelligent glass fiber drawing machine according to claim 1, wherein the network communication equipment comprises an IP address conversion module, a switch (12) and a line control PLC (13), the IP address conversion module is connected with the PLC system (2) of the machine body, and the IP address conversion module is used for converting the IP address of the PLC system of the machine body; the switch (12) is used for connecting a plurality of IP address conversion modules, each IP address conversion module is connected with a PLC system (2) of a machine body, the line control PLC is networked with all the machine bodies, the production parameters and the operation data of the machine bodies are read and written, and the collected data are uploaded to the server (11).
3. The intelligent glass fiber drawing machine according to claim 2, wherein the server is an industrial control computer, ThinManager software, FactoryTalk View SE software and a wireless router are embedded in the industrial control computer, and the ThinManager software is used for pushing a mobile side picture; the FactoryTalk View SE software is used for picture configuration and client display; the wireless router is used for network coverage to realize information transmission; the industrial control computer exchanges data with the PLC system of the machine body through the network communication equipment, obtains production data and operation data of each machine body in real time, counts the production data according to the obtained production information of the machine body and generates a report; according to the obtained organism alarm information, induction and classification can be carried out according to the occurrence time and frequency; and performing statistics according to the obtained running information of the machine body parts, and making maintenance and replacement prompts by comparing the service life limits of the parts.
4. The intelligent glass fiber drawing machine according to claim 1, wherein the mobile terminal device part comprises a tablet personal computer or a smart phone, and the mobile terminal device is used for scanning a two-dimensional code corresponding to the machine body on an operation site, and receiving an operation picture and prompt information of the current machine body pushed by the server according to machine body position information contained in the two-dimensional code; when the mobile terminal is connected with an external network, the alarm information and the maintenance information of the organism are pushed to the mobile terminal equipment in real time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202011564720.2A CN112499959A (en) | 2020-12-25 | 2020-12-25 | Intelligent glass fiber drawing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011564720.2A CN112499959A (en) | 2020-12-25 | 2020-12-25 | Intelligent glass fiber drawing machine |
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| CN112499959A true CN112499959A (en) | 2021-03-16 |
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| CN210796225U (en) * | 2019-10-08 | 2020-06-19 | 单县大道玻纤有限公司 | High-efficient wire drawing machine of production no wax glass fiber yarn |
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2020
- 2020-12-25 CN CN202011564720.2A patent/CN112499959A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102307222A (en) * | 2011-05-07 | 2012-01-04 | 合肥工业大学 | Intelligent greenhouse demonstration measurement and control system based on Internet of things technology |
| CN102298364A (en) * | 2011-05-10 | 2011-12-28 | 沈阳新一代信息技术有限公司 | Electric control system and control method for mixing station |
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Application publication date: 20210316 |