CN109592885A - Beer glass bottle lightweight manufacturing technology integrated system - Google Patents
Beer glass bottle lightweight manufacturing technology integrated system Download PDFInfo
- Publication number
- CN109592885A CN109592885A CN201910056053.8A CN201910056053A CN109592885A CN 109592885 A CN109592885 A CN 109592885A CN 201910056053 A CN201910056053 A CN 201910056053A CN 109592885 A CN109592885 A CN 109592885A
- Authority
- CN
- China
- Prior art keywords
- unit
- glass
- glass bottle
- manufacturing technology
- integrated system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B9/00—Blowing glass; Production of hollow glass articles
- C03B9/13—Blowing glass; Production of hollow glass articles in gob feeder machines
- C03B9/193—Blowing glass; Production of hollow glass articles in gob feeder machines in "press-and-blow" machines
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B1/00—Preparing the batches
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
- C03B7/02—Forehearths, i.e. feeder channels
- C03B7/06—Means for thermal conditioning or controlling the temperature of the glass
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/02—Pretreated ingredients
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/001—General methods for coating; Devices therefor
- C03C17/003—General methods for coating; Devices therefor for hollow ware, e.g. containers
Abstract
The invention discloses beer glass bottle lightweight manufacturing technology integrated systems, it is made of dosing, melted, feed unit, forming unit, annealing unit, verification unit, stacking packaging unit, linkage control unit, wherein, dosing, for realizing ingredient automatically and mixing the ingredients；It is melted, for the mixed uniformly ingredient to be fused into glass metal；Feed unit, for transmitting the glass metal and being adapted to forming temperature drop；Forming unit, for the glass gob to be prepared into light weight vial by press-and-blow process；Annealing unit, the internal stress for will be formed in glass product forming process are eliminated；The beneficial effects of the invention are as follows；Help to carry out glass bottle formed through light in real time effectively control, improve accuracy, implements systematization production；Intelligence production, inspection, packaging and coordinated control system, are conducive to use manpower and material resources sparingly, and improve working efficiency.
Description
Technical field
The invention belongs to light weight beer glass bottle technical fields, and in particular to beer glass bottle lightweight manufacturing technology is integrated
System.
Background technique
Glass material does not have any pollution with its distinctive chemical stability, the transparency, to content, and easy cleaning is airtight
Property it is high, having with packaging materials, incomparable advantages such as metal, plastics, papers is that the world today generally acknowledges safest material
Material.
Lightweight vial is the trend of green package development, has generally been used in developed countries such as America and Europe, Japan.China
Domestic glass industry never produces qualified light weight container due to technical restrictions such as melted, molding, controls, and production can be held
It is even more difficult by interior pressure, shock proof light weight beer bottle.With Electric automation technology progress, especially new environmental protection
Since method is implemented, China claims again to lightweight glass bottle and jar is developed, and puts into effect a series of support policies.Chinese domestic glass
Association, which defines light weight vial, refers to that (lightweight degree L=0.44 × bottle weight/profusely holds vial of the lightweight degree L less than 1
Amount(0.81)).That is light weight beer glass bottle bottle weight reduces by 1/3 or so than conventional bottle, and bottle wall only has 2mm；Than soy cruet,
Mineral water bottle will have more high impact-resistant, burst strength.
In order to realize that each unit of production overall process carries out in real time effectively control to glass bottle formed through light, improve accurate
Degree implements systematization production, realizes energy-saving and emission-reduction, Green Development, the present invention provides a kind of beer glass bottle lightweight system thus
Make Integration ofTechnology system.
Summary of the invention
The purpose of the present invention is to provide beer glass bottle lightweight manufacturing technology integrated systems, to solve above-mentioned background skill
The problem of being proposed in art.
To achieve the above object, the invention provides the following technical scheme: the integrated system of beer glass bottle lightweight manufacturing technology
System, by dosing, melted, feed unit, forming unit, annealing unit, verification unit, stacking packaging unit and linkage control
Unit composition, wherein
Dosing, for realizing ingredient automatically and mixing the ingredients, materials side, institute is applicable in light weight container；
Unit is melted, for the mixed uniformly ingredient to be fused into glass metal；
Feed unit for transmitting the glass metal, and is adjusted to adapt to the drop of forming temperature；
Forming unit, for the glass gob to be prepared into light weight vial by press-and-blow process；
Annealing unit, for being precisely controlled the inherent strain eliminating formed product and being formed by annealing temperature；
Verification unit, for rejecting light weight container open defect and by light weight container micro-crack eliminating defects；
Stacking packaging unit, for packing product automatic stacking；
Linkage control unit, after a certain cell process parameter adjustment, other each unit technological parameters can adjust automatically.
Further include the processing unit for being processed to cullet as a preferred technical solution of the invention, should add
The strong magnetic of multiple tracks is also set up in work order member.
As a preferred technical solution of the invention, the iron-content of the cullet is lower than 0.02%, cullet grain
Degree is 2-3cm.
As a preferred technical solution of the invention, supply channel combustion gas control unit is additionally provided in the supply channel
Temperature of glass liquid is adjusted, 9 temperature thermals efficiency are not less than 97%.
As a preferred technical solution of the invention, the forming unit, which controls glass gob by press-and-blow process, expects
Weight (± 1g), capacity (± 5ml) adjust bottle wall thickness.
As a preferred technical solution of the invention, the forming unit also carries out 360 ° of coolings to molding die,
Mold is quickly cooled down, and is conducive to raising machine speed.
It is described that hot end spray also is carried out to glass bottle surface with forming unit as a preferred technical solution of the invention
Painting and cold-end coating.
It is described for including stacking by product automatic stacking packaging unit as a preferred technical solution of the invention
Unit and packaging unit.
As a preferred technical solution of the invention, the connection being automatically adjusted for each unit technological parameter
Whole intelligent production is carried out in dynamic control unit, human-computer dialogue, each unit information sharing.
Compared with prior art, the beneficial effects of the present invention are:
(1) facilitate to carry out glass bottle formed through light in real time effectively control, improve accuracy, implement systematization production；
(2) intelligent production, inspection, packaging and coordinated control system, are conducive to use manpower and material resources sparingly, and improve work effect
Rate.
Detailed description of the invention
Fig. 1 is flow chart of the invention；
Specific embodiment
Beer glass bottle lightweight manufacturing technology integrated system by cullet processing unit, dosing, is melted, feed
Unit, forming unit, annealing unit, verification unit, stacking packaging unit and linkage control unit composition, wherein
Cullet process unit, the processing unit for processing to cullet；Cullet process unit the last nine magnetic, broken glass
Glass iron-content is lower than 0.02%, and granularity of glass cullet is controlled in 2-3cm；
Dosing, for realizing ingredient automatically and mixing the ingredients；Dosing can be uniform according to requiring
Mix, mixture evenness reach 96% or more；
It is melted, for the mixed uniformly ingredient to be fused into liquid stream；Melted control system can to furnace temperature, feed liquid surface,
Load accurately automatically controls, furnace temperature fluctuation ± 1 DEG C, feed liquid surface fluctuation ± 0.8mm, klin pressure fluctuation ± 1Pa；
Feed unit, for transmitting the liquid stream；Supply channel combustion gas control unit is additionally provided in supply channel；Supply channel is logical
Real-time control material path temperature of glass liquid can be realized by crossing supply channel combustion gas control unit, make 9 thermals efficiency of glass metal reach 97% with
On；
Forming unit, for the glass metal drop to be prepared light weight vial by pressure blow moulding；Forming unit can be
Line traffic control molding die temperature and product material weight (± 1g) implement thin-wall light-weighted production, and by carrying out to glass bottle surface
Hot-end coating and cold-end coating, body hot-end coating thickness 45ctu, bottleneck hot-end coating thickness are less than 14ctu, slide inclination angle
10-15 °, increase the intensity and wear resistance of body；
Annealing unit, the internal stress for forming formed product process are eliminated, are precisely controlled each silicon carbide, make product
Internal stress reaches 4 grades；
Verification unit, for rejecting product appearance defect and by product micro-crack eliminating defects；
Stacking packing control unit, for product automatic stacking to be packed, the control unit include stacking control unit and
Packing control unit；Wherein, stacking control unit is used to carry out stacking to the molding light weight beer glass bottle of production；Packing control
Unit is used to pack the molding light weight beer glass bottle of production；
Linkage control unit, after a certain cell process parameter adjustment, other each unit technological parameters meeting adjust automatically, each list
Metadata sharing.
Workflow are as follows: cullet are processed, except iron, so that cullet iron-content is lower than 0.02%, cullet grain
Degree control is mixed in 2-3cm by the supplementary material of cullet and other production beer glass bottles by the uniformly mixing of row after formula metering
Closing material investment kiln makes it be fused into high-temperature glass liquid, and Kiln Control System accurately controls furnace temperature, feed liquid surface, load automatically
System, furnace temperature fluctuation ± 1 DEG C, feed liquid surface fluctuation ± 0.2mm, glass metal form drop through feeding machine and are sent to forming unit, pass through pressure
It blows method and glass gob is prepared into light weight vial, the internal stress that formed product process generates is eliminated by annealing process, and to glass
Glass bottle surface carries out hot-end coating and cold-end coating, increases the intensity and wear resistance of body, produces molding light weight beer glass
Bottle carries out stacking by palletized unit, is packed by packaging unit, linkage control unit, a certain cell process parameter adjustment
Afterwards, other each unit technological parameters can adjust automatically.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (9)
1. beer glass bottle lightweight manufacturing technology integrated system, which is characterized in that by dosing, be melted, feed unit, at
Type unit, annealing unit, verification unit, stacking packaging unit, linkage control unit composition, wherein
Dosing, for realizing ingredient automatically and mixing the ingredients；
It is melted, for the mixed uniformly ingredient to be fused into glass metal；
Supply channel unit for transmitting the glass metal, and is adapted to forming temperature drop；
Forming unit, for the glass gob to be prepared into light weight vial by press-and-blow process；
Annealing unit, the internal stress for will be formed in glass product forming process are eliminated；
Verification unit, for rejecting light weight container open defect and by light weight container micro-crack eliminating defects；
Stacking packaging unit, for packing product automatic stacking；
Linkage control unit, when being used for a certain cell process parameter variations, other cell parameters adjust automaticallies.
2. beer glass bottle lightweight manufacturing technology integrated system according to claim 1, it is characterised in that: further include using
In also setting up the strong magnetic of multiple tracks in the processing unit processed to cullet, the processing unit.
3. beer glass bottle lightweight manufacturing technology integrated system according to claim 2, it is characterised in that: the broken glass
The iron-content of glass is lower than 0.02%, granularity of glass cullet 2-3cm.
4. beer glass bottle lightweight manufacturing technology integrated system according to claim 1, it is characterised in that: the feed
It is additionally provided with supply channel combustion gas control unit in road, adjusts temperature of glass liquid, the thermal efficiency is not less than 97.5%.
5. beer glass bottle lightweight manufacturing technology integrated system according to claim 1, it is characterised in that: the molding
Unit uses narrow neck press production technology, is precisely controlled to bottle weight, capacity and bottle wall thickness.
6. beer glass bottle lightweight manufacturing technology integrated system according to claim 1, it is characterised in that: the molding
Unit also carries out hot-end coating and cold-end coating to glass bottle surface.
7. beer glass bottle lightweight manufacturing technology integrated system according to claim 1, it is characterised in that: the annealing
Unit is precisely controlled the inherent strain eliminating formed product and being formed by each area's temperature of annealing.
8. beer glass bottle lightweight manufacturing technology integrated system according to claim 1, it is characterised in that: described to be used for
It include palletized unit and packaging unit by product automatic stacking packaging unit.
9. beer glass bottle lightweight manufacturing technology integrated system according to claim 1, it is characterised in that: described to be used for
When a certain cell process parameter variations, the linkage control unit of other cell parameters adjust automaticallies.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910056053.8A CN109592885A (en) | 2019-01-22 | 2019-01-22 | Beer glass bottle lightweight manufacturing technology integrated system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910056053.8A CN109592885A (en) | 2019-01-22 | 2019-01-22 | Beer glass bottle lightweight manufacturing technology integrated system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109592885A true CN109592885A (en) | 2019-04-09 |
Family
ID=65966548
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910056053.8A Pending CN109592885A (en) | 2019-01-22 | 2019-01-22 | Beer glass bottle lightweight manufacturing technology integrated system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109592885A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112694242A (en) * | 2021-02-03 | 2021-04-23 | 佛山市粤玻实业有限公司 | Small-opening blowing-pressing production process of special-shaped bottle |
| CN113480149A (en) * | 2021-08-04 | 2021-10-08 | 安徽钦同瓶业有限公司 | Wall thickness adjusting device for drawing and forming bottleneck of glass oil bottle and implementation method thereof |
| CN115124241A (en) * | 2022-07-26 | 2022-09-30 | 山东鼎新电子玻璃集团有限公司 | System and method for preparing medium borosilicate glass bottle |
Citations (5)
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|---|---|---|---|---|
| US5570292A (en) * | 1994-02-14 | 1996-10-29 | Andersen Corporation | Integrated method and apparatus for selecting, ordering and manufacturing art glass panels |
| CN101734856A (en) * | 2009-12-31 | 2010-06-16 | 山东省药用玻璃股份有限公司 | Glaucous medicinal glass bottle and manufacture method thereof |
| CN103539334A (en) * | 2012-07-13 | 2014-01-29 | 广东华兴玻璃有限公司 | Light-weight manufacturing system for glass bottles |
| CN107500531A (en) * | 2017-09-29 | 2017-12-22 | 浙江才府玻璃股份有限公司 | A kind of high internal pressure resistance sparkling wine bottle and its production technology |
| CN107698144A (en) * | 2017-09-29 | 2018-02-16 | 浙江才府玻璃股份有限公司 | A kind of production technology of high-speed canning yellow rice wine bottle |
-
2019
- 2019-01-22 CN CN201910056053.8A patent/CN109592885A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5570292A (en) * | 1994-02-14 | 1996-10-29 | Andersen Corporation | Integrated method and apparatus for selecting, ordering and manufacturing art glass panels |
| CN101734856A (en) * | 2009-12-31 | 2010-06-16 | 山东省药用玻璃股份有限公司 | Glaucous medicinal glass bottle and manufacture method thereof |
| CN103539334A (en) * | 2012-07-13 | 2014-01-29 | 广东华兴玻璃有限公司 | Light-weight manufacturing system for glass bottles |
| CN107500531A (en) * | 2017-09-29 | 2017-12-22 | 浙江才府玻璃股份有限公司 | A kind of high internal pressure resistance sparkling wine bottle and its production technology |
| CN107698144A (en) * | 2017-09-29 | 2018-02-16 | 浙江才府玻璃股份有限公司 | A kind of production technology of high-speed canning yellow rice wine bottle |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112694242A (en) * | 2021-02-03 | 2021-04-23 | 佛山市粤玻实业有限公司 | Small-opening blowing-pressing production process of special-shaped bottle |
| CN113480149A (en) * | 2021-08-04 | 2021-10-08 | 安徽钦同瓶业有限公司 | Wall thickness adjusting device for drawing and forming bottleneck of glass oil bottle and implementation method thereof |
| CN115124241A (en) * | 2022-07-26 | 2022-09-30 | 山东鼎新电子玻璃集团有限公司 | System and method for preparing medium borosilicate glass bottle |
| CN115124241B (en) * | 2022-07-26 | 2023-09-22 | 山东鼎新电子玻璃集团有限公司 | System and method for preparing medium borosilicate glass bottle |
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Application publication date: 20190409 |