CN103539334A - Light-weight manufacturing system for glass bottles - Google Patents
Light-weight manufacturing system for glass bottles Download PDFInfo
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- CN103539334A CN103539334A CN201210242186.2A CN201210242186A CN103539334A CN 103539334 A CN103539334 A CN 103539334A CN 201210242186 A CN201210242186 A CN 201210242186A CN 103539334 A CN103539334 A CN 103539334A
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Abstract
The invention discloses a light-weight manufacturing system for glass bottles. The light-weight manufacturing system comprises a material preparation unit, a kiln, a material supplying channel unit and a molding unit, wherein the material preparation unit is used for automatically realizing material preparation and uniformly mixing prepared materials; the kiln is used for smelting the uniformly-mixed prepared materials into liquid flow; the material supplying channel unit is used for conveying the liquid flow; the molding unit is used for molding the liquid flow into the glass bottles. With the implementation of the light-weight manufacturing system, real-time effective control of the light-weight glass bottles in each link of the whole production process can be realized, the accuracy is high and the systematic production is carried out. The material preparation unit can uniformly mix the prepared materials according to requirements; the kiln can be used for accurately and automatically controlling kiln pressures, secondary air and flows; the material supplying channel can control the temperature of a material channel in real time by a fuel gas control unit of the material supplying channel; the molding unit can also control the temperature of a molding mould in an online manner; hot end spraying and cold end spraying are carried out on the surfaces of the glass bottles and the strength of bottle bodies is enhanced, so that the production of the light-weight glass bottles is realized.
Description
Technical field
The present invention relates to glass manufacturing area, particularly a kind of vial lightweight manufacturing system.
Background technology
Under the market condition of whole international energy and cost of material rapid growth, in addition the competition of other packing articles, and in government, advocate energetically under the historical background of energy-saving and emission-reduction, domestic a lot of glass enterprise starts to attempt the exploratory development of " lightweight vial " project, lightweight vial is to guarantee under the condition of some strength, reduce the weight capacity ratio of vial, object is to improve its green and economy.Weight capacity ratio is to evaluate the yardstick of its quality size of glass bottle and jar of same volume, and different according to purposes, the weight capacity ratio of Light weight Container is generally between 0.15～0.8.Light weight Container weight capacity ratio is little, and bottle wall relative thin is lightweight.The wall thickness average out to 2～2.5mm of lightweight vial.Reducing glass packaging container weight capacity ratio is mainly by reducing wall thickness.But, under thin-walled state, to keep higher compressive strength very difficult.
And " lightweight vial ", although " weight bottle " epoch before comparing have had is improved significantly and improve, really do not realize the technical indicator of " lightweight vial ", is a kind of " decrement bottle " at most.Major cause is " lightweight vial " project not to be solved as a systems engineering, from being designed into the links of production whole process, lightweight vial is not control effectively, so could not obtain substantive breakthroughs in " lightweight vial " project.
Summary of the invention
Embodiment of the present invention technical problem to be solved is, a kind of vial lightweight manufacturing system is provided, the links that can realize production whole process carries out effectively controlling in real time to lightweight vial, and tolerance range is high, implements the production of systematized lightweight vial.
For reaching above-mentioned technique effect, the embodiment of the present invention provides a kind of vial lightweight manufacturing system, comprising:
For automatically realizing and prepare burden and make the mixed uniformly batching of described batching unit;
For described mixed uniformly batching being fused into the kiln of liquid stream;
For transmitting the supply channel unit of described liquid stream;
For described liquid stream being shaped to the forming unit of vial.
Preferably, described batching unit comprises:
For automatically extracting the extraction unit of raw material;
For the raw material that described extraction unit is extracted, carry out the weighing unit of automatic weighing;
For automatically the raw material after described weighing being carried out to mixed uniformly mixed cell by default proportioning.
Preferably, described kiln comprises:
For monitoring in real time furnace pressure, and according to parameter preset, automatically adjust the pressure monitor regulon of furnace pressure;
For monitoring in real time kiln temperature, and according to parameter preset, automatically adjust the monitoring temperature regulon of kiln temperature.
Preferably, described kiln also comprises:
For controlling the electricity fusing-aid unit of described liquid stream;
Pulsed bubbling unit for liquid stream described in High-speed clarification.
Described supply channel unit comprises:
For automatically regulate the supply channel combustion gas control unit of supply channel combustion gas, the fluctuation range that described supply channel combustion gas control unit is controlled the temperature of described supply channel according to supply channel temperature, it is positive and negative 1 degree.
Preferably, described forming unit comprises:
Online to die temperature monitoring unit first, that become mould die temperature to monitor;
According to doleiform requirement, for the vacuum assisted resin infusion unit of auxiliary described liquid stream moulding;
For controlling the throttling valve unit of drift pressure and speed.
Preferably, described forming unit also comprises:
For vial surface being carried out to the hot-end coating unit of hot-end coating;
For vial surface being carried out to the cold-end coating unit of cold-end coating.
Implement the present invention and there is following beneficial effect:
Implement the present invention, the links that can realize production whole process carries out effectively controlling in real time to lightweight vial, and tolerance range is high, implements systematize and produces.Batching unit is even mix as requested, kiln can accurately be controlled automatically to furnace pressure, secondary air, flow, supply channel can be realized real-time control supply channel temperature by supply channel combustion gas control unit, and forming unit is the temperature of forming mould capable of on-line also, and by hot-end coating and cold-end coating are carried out in vial surface, increase the intensity of body, thereby realize the production of lightweight vial, obtain lightweight glass bottle products.The product that lightweight vial manufacturing system obtains, rational in infrastructure.At container wall thickness attenuate, under the condition that vertical load ability reduces, the stress distribution of vial is even, cooling evenly, have elasticity, and it has high burst strength and high impact strength.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of vial lightweight of the present invention manufacturing system;
Fig. 2 is the structural representation of unit of preparing burden in a kind of vial lightweight of the present invention manufacturing system;
Fig. 3 is the structural representation of kiln in a kind of vial lightweight of the present invention manufacturing system;
Fig. 4 is the another structural representation of kiln in a kind of vial lightweight of the present invention manufacturing system;
Fig. 5 is the structural representation of supply channel unit in a kind of vial lightweight of the present invention manufacturing system;
Fig. 6 is the structural representation of forming unit in a kind of vial lightweight of the present invention manufacturing system;
Fig. 7 is the another structural representation of forming unit in a kind of vial lightweight of the present invention manufacturing system.
Embodiment
For making the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing, the present invention is described in further detail.
As shown in Figure 1, Fig. 1 is the structural representation of a kind of vial lightweight of the present invention manufacturing system 5, comprising:
For automatically realizing, prepare burden and make the mixed uniformly batching of described batching unit 1, for described mixed uniformly batching being fused into the kiln 2 of liquid stream, for transmitting the supply channel unit 3 of described liquid stream, for described liquid stream being shaped to the forming unit 4 of vial.
Fig. 2 is the structural representation of unit 1 of preparing burden in a kind of vial lightweight of the present invention manufacturing system, comprising:
For automatically extracting the extraction unit 11 of raw material.
Described extraction unit 11 can extract raw material automatically according to default demand.
The extraction of described composition of raw materials, can be in conjunction with the advantage of Mineral Resources in China kind (quartz, feldspar, calcite etc.), strengthen and reclaim glass cullet consumption, meet that material property is short, machine speed high request, glass melting and clarifying temp are reduced, effectively realize the lightweight manufacture of vial, energy-efficient.
For the raw material that described extraction unit is extracted, carry out the weighing unit 12 of automatic weighing.
The raw material that described weighing unit 12 can extract described extraction unit 11 weighs, to obtain the raw material weight needing.
For automatically the raw material after described weighing being carried out to mixed uniformly mixed cell 13 by default proportioning.
Described mixed cell 13 can mix the raw material after described weighing in default proportioning ratio, can obtain thus the admixtion of even proportioning.
In batching unit 1, the preparation of raw material adopts automatic proportioning, and automatic proportioning extracts, weighs, mixes from raw material is all to be completed by the mechanical means of automatically controlling.Concrete, extraction, load weighted raw material enter in order mixer and mix, and mixed raw material is called admixtion, and admixtion is delivered directly in the charging machine top storage hopper of kiln by handling equipment.
Fig. 3 is the structural representation of kiln 2 in a kind of vial lightweight of the present invention manufacturing system, comprising:
For monitoring in real time furnace pressure, and according to parameter preset, automatically adjust the pressure monitor regulon 21 of furnace pressure.
Concrete, described pressure monitor regulon 21 includes the real-time pressure that pressure transmitter can obtain kiln, then according to real-time pressure, regulates the pressure of described kiln.
For monitoring in real time kiln temperature, and according to parameter preset, automatically adjust the monitoring temperature regulon 22 of kiln temperature.
Concrete, described monitoring temperature regulon 22 includes the real time temperature that temperature sensor can obtain kiln, and regulates the temperature in kiln according to the real time temperature of kiln.
Pressure monitor regulon 21, monitoring temperature regulon 22 can accurately be controlled the furnace pressure of kiln, furnace temperature.
It should be noted that, in melting process, also adopt high holding to melt than regenerator and the full Insulation of kiln.
Fig. 4 is the another structural representation of kiln 2 in a kind of vial lightweight of the present invention manufacturing system, different from Fig. 3, also comprises:
For controlling the electricity fusing-aid unit 23 of described liquid stream.
Pulsed bubbling unit 24 for liquid stream described in High-speed clarification.
Fig. 5 is the structural representation of supply channel unit 3 in a kind of vial lightweight of the present invention manufacturing system, comprising:
For automatically regulate the supply channel combustion gas control unit 31 of supply channel combustion gas, the fluctuation range that described supply channel combustion gas control unit 31 can be controlled the temperature of described supply channel according to supply channel temperature, it is positive and negative 1 degree.
Fig. 6 is the structural representation of forming unit 4 in a kind of vial lightweight of the present invention manufacturing system, comprising:
Online to die temperature monitoring unit 41 first, that become mould die temperature to monitor.
According to doleiform requirement, for the vacuum assisted resin infusion unit 42 of auxiliary described liquid stream moulding.
For controlling the throttling valve unit 43 of drift pressure and speed.
Fig. 7 is the another structural representation of forming unit 4 in a kind of vial lightweight of the present invention manufacturing system, different from Fig. 6, and described forming unit 4 also comprises:
For vial surface being carried out to the hot-end coating unit 44 of hot-end coating.
For vial surface being carried out to the cold-end coating unit 45 of cold-end coating.
Described hot-end coating unit 44 and cold-end coating unit 45, for vial surface being sprayed to guarantee the intensity of vial, prevent that bottle from abrading in packing and transportation.
Implement the present invention, the links that can realize production whole process carries out effectively controlling in real time to lightweight vial, and tolerance range is high, implements systematize and produces.Batching unit is even mix as requested, kiln can accurately be controlled automatically to furnace pressure, secondary air, flow, supply channel can be realized real-time control supply channel temperature by supply channel combustion gas control unit, and forming unit is the temperature of forming mould capable of on-line also, and by hot-end coating and cold-end coating are carried out in vial surface, increase the intensity of body, thereby realize the production of lightweight vial, obtain lightweight glass bottle products.The product that lightweight vial manufacturing system obtains, rational in infrastructure.At container wall thickness attenuate, under the condition that vertical load ability reduces, the stress distribution of vial is even, cooling evenly, have elasticity, and it has high burst strength and high impact strength.
Above disclosed is only the preferred embodiments of the present invention, certainly can not limit with this interest field of the present invention, and the equivalent variations of therefore doing according to the present patent application the scope of the claims, still belongs to the scope that the present invention is contained.
Claims (7)
1. a vial lightweight manufacturing system, is characterized in that, comprising:
For automatically realizing and prepare burden and make the mixed uniformly batching of described batching unit;
For described mixed uniformly batching being fused into the kiln of liquid stream;
For transmitting the supply channel unit of described liquid stream;
For described liquid stream being shaped to the forming unit of vial.
2. the system as claimed in claim 1, is characterized in that, described batching unit comprises:
For automatically extracting the extraction unit of raw material;
For the raw material that described extraction unit is extracted, carry out the weighing unit of automatic weighing;
For automatically the raw material after described weighing being carried out to mixed uniformly mixed cell by default proportioning.
3. the system as claimed in claim 1, is characterized in that, described kiln comprises:
For monitoring in real time furnace pressure, and according to parameter preset, automatically adjust the pressure monitor regulon of furnace pressure;
For monitoring in real time kiln temperature, and according to parameter preset, automatically adjust the monitoring temperature regulon of kiln temperature.
4. system as claimed in claim 3, is characterized in that, described kiln also comprises:
For controlling the electricity fusing-aid unit of described liquid stream;
Pulsed bubbling unit for liquid stream described in High-speed clarification.
5. the system as claimed in claim 1, is characterized in that, described supply channel unit comprises:
For automatically regulate the supply channel combustion gas control unit of supply channel combustion gas, the fluctuation range that described supply channel combustion gas control unit is controlled the temperature of described supply channel according to supply channel temperature, it is positive and negative 1 degree.
6. the system as claimed in claim 1, is characterized in that, described forming unit comprises:
Online to die temperature monitoring unit first, that become mould die temperature to monitor;
According to doleiform requirement, for the vacuum assisted resin infusion unit of auxiliary described liquid stream moulding;
For controlling the throttling valve unit of drift pressure and speed.
7. system as claimed in claim 6, is characterized in that, described forming unit also comprises:
For vial surface being carried out to the hot-end coating unit of hot-end coating;
For vial surface being carried out to the cold-end coating unit of cold-end coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210242186.2A CN103539334B (en) | 2012-07-13 | 2012-07-13 | A kind of vial lightweight manufacturing system |
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|---|---|---|---|
| CN201210242186.2A CN103539334B (en) | 2012-07-13 | 2012-07-13 | A kind of vial lightweight manufacturing system |
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| CN103539334A true CN103539334A (en) | 2014-01-29 |
| CN103539334B CN103539334B (en) | 2016-02-10 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107500531A (en) * | 2017-09-29 | 2017-12-22 | 浙江才府玻璃股份有限公司 | A kind of high internal pressure resistance sparkling wine bottle and its production technology |
| CN107698144A (en) * | 2017-09-29 | 2018-02-16 | 浙江才府玻璃股份有限公司 | A kind of production technology of high-speed canning yellow rice wine bottle |
| CN109592885A (en) * | 2019-01-22 | 2019-04-09 | 山东景耀玻璃集团有限公司 | Beer glass bottle lightweight manufacturing technology integrated system |
| CN115677183A (en) * | 2022-10-10 | 2023-02-03 | 贵州华兴玻璃有限公司 | Production process for reducing weight of beer bottle |
| CN116395939A (en) * | 2023-03-06 | 2023-07-07 | 大冶市华兴玻璃有限公司 | Manufacturing process of lightweight glass bottle |
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| JP2008285382A (en) * | 2007-05-21 | 2008-11-27 | Daido Steel Co Ltd | Glass bottle production apparatus |
| CN201729748U (en) * | 2010-06-02 | 2011-02-02 | 浙江晶兴太阳能科技有限公司 | Automatic batching and charging system for glass production |
| CN101967036A (en) * | 2009-07-28 | 2011-02-09 | 乌鲁木齐中大威尔实业有限公司 | Glass melting process by double-arch water gas |
| CN202226768U (en) * | 2011-09-21 | 2012-05-23 | 河南国控宇飞电子玻璃有限公司 | Pressure regulation device for pure oxygen glass furnace |
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2012
- 2012-07-13 CN CN201210242186.2A patent/CN103539334B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008285382A (en) * | 2007-05-21 | 2008-11-27 | Daido Steel Co Ltd | Glass bottle production apparatus |
| CN101967036A (en) * | 2009-07-28 | 2011-02-09 | 乌鲁木齐中大威尔实业有限公司 | Glass melting process by double-arch water gas |
| CN201729748U (en) * | 2010-06-02 | 2011-02-02 | 浙江晶兴太阳能科技有限公司 | Automatic batching and charging system for glass production |
| CN202226768U (en) * | 2011-09-21 | 2012-05-23 | 河南国控宇飞电子玻璃有限公司 | Pressure regulation device for pure oxygen glass furnace |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107500531A (en) * | 2017-09-29 | 2017-12-22 | 浙江才府玻璃股份有限公司 | A kind of high internal pressure resistance sparkling wine bottle and its production technology |
| CN107698144A (en) * | 2017-09-29 | 2018-02-16 | 浙江才府玻璃股份有限公司 | A kind of production technology of high-speed canning yellow rice wine bottle |
| CN109592885A (en) * | 2019-01-22 | 2019-04-09 | 山东景耀玻璃集团有限公司 | Beer glass bottle lightweight manufacturing technology integrated system |
| CN115677183A (en) * | 2022-10-10 | 2023-02-03 | 贵州华兴玻璃有限公司 | Production process for reducing weight of beer bottle |
| CN116395939A (en) * | 2023-03-06 | 2023-07-07 | 大冶市华兴玻璃有限公司 | Manufacturing process of lightweight glass bottle |
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| CN103539334B (en) | 2016-02-10 |
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Address after: 528226 Guangdong Province, Foshan Nanhai Luocun Wuzhuang Industrial Zone Patentee after: Guangdong Huaxing Glass Company Address before: 528226 Guangdong Province, Foshan Nanhai Luocun Wuzhuang Industrial Zone Patentee before: Guangdong Huaxing Glass Co., Ltd. |