CN107698144A - A kind of production technology of high-speed canning yellow rice wine bottle - Google Patents
A kind of production technology of high-speed canning yellow rice wine bottle Download PDFInfo
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- CN107698144A CN107698144A CN201710905156.8A CN201710905156A CN107698144A CN 107698144 A CN107698144 A CN 107698144A CN 201710905156 A CN201710905156 A CN 201710905156A CN 107698144 A CN107698144 A CN 107698144A
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- bottle
- control system
- machine
- production technology
- rice wine
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B25/00—Annealing glass products
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/24—Automatically regulating the melting process
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B7/00—Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
- C03B7/02—Forehearths, i.e. feeder channels
- C03B7/06—Means for thermal conditioning or controlling the temperature of the glass
- C03B7/07—Electric means
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/002—Use of waste materials, e.g. slags
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/42—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating of an organic material and at least one non-metal coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
Abstract
The present invention relates to a kind of production technology of glass container, more particularly to a kind of production technology of high-speed canning yellow rice wine bottle.A kind of production technology of high-speed canning yellow rice wine bottle：The broken material done after ripe material metering with mixer output of cullet block is mixed into batch；Compound puts into the melting furnaces of thermal autocontrol system control by feeding apparatus；The work pool is controlled by fuel gas temperature automatic control system；Material caused by work pool enters bottle-making machine, bottle moving machine, conveying extension unit by the feeder channel controlled by electrical heating temperature automatic control system, now passes through hot junction coating by vaporization machine sprayed surface material layer；Into the annealing kiln with electrical heating temperature automatic control system, cold end spraying plating machine sprayed surface material layer；By process modification, increase vial impact strength, so as to realize the lightweight of product and improve its shock resistance, meet requirement of the drinks high-speed canning production technology to bottle shock resistance.
Description
Technical field
The present invention relates to a kind of production technology of glass container, more particularly to a kind of production work of high-speed canning yellow rice wine bottle
Skill.
Background technology
In recent years, glass bottle packaging with papery packaging with plastic bottle packing in order to preferably compete, glass bottle packaging enterprise
Industry is directed to making high-quality, inexpensive, more attractive vial always.Glass bottle packaging enterprise gives birth to from energy-conservation, raising at present
Production efficiency etc. is made that huge effort.First, raise labour productivity to save production cost.Improve vial manufacture
The key of labor productivity be how to improve the shaping speed of vial.The method that developed country generally takes at present is exactly to select
With the forming machine of multigroup, more tear drops.The large-scale kiln matched with high-energy-rate forming machine, it is necessary to have the high-quality glass metal of a large amount of stable supplyings
Ability, the temperature and viscosity of gob will meet the requirement of optimal condition of molding.Ensure that the kiln thermal parameter of melting quality will
Using numerical control system, the optimum control of overall process is realized；Second, increasing cullet dosage, external cullet addition reaches
To 60%~70%, recycled by cullet, realize the target of " ecology " glass production, be truly realized low cost.Light weight
Change the Developing mainstream that vial has been increasingly becoming glass packaging product.Pass through the work of the proportion optimizing of material composition, melting process
The application of the advanced technology techniques such as skill parameter accurately controls, narrow neck press blowing technology, it is to realize light-weighted guarantee.In order to adapt to glass
Severe competitive landscape caused by glass packaging industry faces the challenge of other novel package products, adapt to glass packaging container and be intended to gently
The development trend of quantization, expand occupation rate of market, realize enterprise upgrading, progressively build brand, inventor is determined with clean manufacturing
For overall goal, cooperation by production, study and research is carried out with Duo Jia universities and colleges, scientific research institutions and relevant enterprise, strengthens the life of lightweight vial
The technological innovation and transformation of production. art, emphasis Implement Construction lightweight vial online detection and control system project, are further carried
The technology content and class of high product, the energy consumption of product is reduced, domestic and international high-grade glass packing container product is adapted to this
Changes in market demand.Glass food container (bottle) must have the characteristics that heat-resisting, pressure-resistant, easy cleaning, both can high temperature sterilization.
Again can cryopreservation.In recent years, the shock resistance of market (including drinks factory, dealer, user etc.) to lightweight bottle
The indexs such as intensity propose higher requirement, to meet the drinks manufacturing technique requirent such as high-speed canning.Bottle manufacturing enterprise is also
Hand exploitation, the lightweight bottle of production high impact strength.In view of this, how inventor is implementing the production of lightweight vial
On the basis of line technology transformation, the production technology of " the lightweight yellow rice wine bottle of high-speed canning " is designed and developed, exactly inventor will solve
Certainly the problem of.
The content of the invention
The present invention solves above mentioned problem, there is provided a kind of production work for the high-speed canning yellow rice wine bottle that disclosure satisfy that demand
Skill, its concrete technical scheme are as follows：
A kind of production technology of high-speed canning yellow rice wine bottle, it is characterised in that the specific technological process of production is as follows：
1. the glass industrial chemicals such as the glass such as quartz sand, calcite powder raw material, boric acid each put into respective dispensing material
Storehouse, the weighing feeding equipment system then controlled by computer Weighting and Controlling System enter mixer；
2. water enters by water temperature control system control plus water meter, mixer is added according to ratio；
3. the broken material done after ripe material metering with mixer output of cullet block is mixed into batch；
4. compound puts into the melting furnaces of thermal autocontrol system control by feeding apparatus；
5. glass melts caused by melting furnaces enter work pool by dog-hole, the work pool is automatically controlled by fuel gas temperature
System controls；
6. material caused by work pool on the feeder channel that is controlled by electrical heating temperature automatic control system by supplying machine
Group, ranks unit enter bottle-making machine, bottle moving machine, conveying extension unit, now pass through hot junction coating by vaporization machine sprayed surface material layer；
7. the material for completing hot-end coating enters with electricity by camber line delivery machine, cross conveyor, automatic bottle pusher group
The annealing kiln of heating-up temperature automatic control system, now, cold end spraying plating machine sprayed surface material layer, spraying is twice；
8. the bottle after spraying is completed successively by pins arranging machine group, vial active conveying bottle unit, dynamic detection system, vial
Stacking unit packaging, storage.
The present invention has following beneficial effect：
(1) using vial production on-line control system
By experiment, it is determined that and the process such as control bottle, feed and heating reasonably ginseng with obtain uniform wall thickness, realize it is light
Quantify food-bottle.Emphasis makes to the different parts Discrete control glass melting temperature of smelting furnace to kiln insulation, electric boosting, thermal parameter
With a series of measures such as microcomputer controls, significantly improve refining quality.
(2) lightweight of product is realized
Under the conditions of some strength etc. is ensured, reduce vial weight capacity ratio (weight capacity ratio from the 0.7 of simple glass bottle~
It is reduced between 1.0 between 0.59~0.70) it is to realize light-weighted key.Light weight container weight capacity ratio is small, bottle wall relative thin, weight
Gently.Glass packaging container weight capacity ratio is reduced mainly by reducing wall thickness.By entering from the links for being designed into production overall process
Row technological innovation and transformation (specifically from glass composition is modified, rational structure design, rational technological process, effective production
The intensive treatment measures such as technic index control, effective surface treatment), emphasis is designed by product design, develops novel die
And exploitation multilayer spraying technology, increase vial impact strength, so as to realize the lightweight of product and improve its anti-impact
Performance is hit, meets requirement of the drinks high-speed canning production technology to bottle shock resistance.
Brief description of the drawings
Fig. 1 is present invention process schematic flow sheet；
Fig. 2 is product structure schematic diagram of the present invention；
Fig. 3 is A areas of the present invention enlarged drawing；
Fig. 4 is B areas of the present invention enlarged drawing；
Fig. 5 is bottle root upward view of the present invention；
Fig. 6 is dynamic detection system schematic diagram of the present invention.
Embodiment
Embodiment 1
The embodiment of the present invention 1 is described in further detail with reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5：
A kind of production technology of high-speed canning yellow rice wine bottle, the specific technological process of production are as follows：
1. the glass industrial chemicals such as the glass such as quartz sand, calcite powder raw material, boric acid each put into respective dispensing material
Storehouse, the weighing feeding equipment system then controlled by computer Weighting and Controlling System enter mixer；
2. water enters by water temperature control system control plus water meter, mixer is added according to ratio；
3. the broken material done after ripe material metering with mixer output of cullet block is mixed into batch；
4. compound puts into the melting furnaces of thermal autocontrol system control by feeding apparatus；
5. glass melts caused by melting furnaces enter work pool by dog-hole, the work pool is automatically controlled by fuel gas temperature
System controls；
6. material caused by work pool on the feeder channel that is controlled by electrical heating temperature automatic control system by supplying machine
Group, ranks unit enter bottle-making machine, bottle moving machine, conveying extension unit, now pass through hot junction coating by vaporization machine sprayed surface material layer；
7. the material for completing hot-end coating enters with electricity by camber line delivery machine, cross conveyor, automatic bottle pusher group
The annealing kiln of heating-up temperature automatic control system, now, cold end spraying plating machine sprayed surface material layer, spraying is twice；
8. the bottle after spraying is completed successively by pins arranging machine group, vial active conveying bottle unit, dynamic detection system, vial
Stacking unit packaging, storage.
A kind of high-speed canning yellow rice wine bottle produced by present invention process, the yellow rice wine bottle is by bottleneck 1, bottle wall 2 and bottle root 3
Form, the outer surface of bottle wall 2 is coated with composite layer 4, and the inner surface of bottle wall 2 is also coated with composite layer 4, described
Bottle root 3 outer surface is coated with composite layer 4, and the inner surface of bottle root 3 is coated with two layers of rich and material layer 4, the composite wood
The bed of material 4 is formed by inorganic connection layer and organic surface layers are compound, and the inorganic connection layer is tin dioxide layer, organic table
Surface layer is polythene material layer.The outer surface contact surface of bottle root 3 is provided with 72 parts of semilunes stone rollers and spends 7.The thickness of bottle wall 2
For 1.5mm, the thickness of bottle root 3 is filling rum point, and its thickness is less than 5mm more than or equal to 3mm.Product design of the present invention is set
To count rum point and there was only a rum point in bottle root position, whole yellow Wine Bottle Design, yellow rice wine bottle bottle Wall thickness uniformity of the present invention improves,
Body wall thickness 1.5mm, bottle root rum point position wall thickness >=3.0mm, the intensity that height is hit is met on the basis of light-weighted, this
Invention develops multilayer spraying technology, and once, twice, full bottle is sprayed cold-end coating hot-end coating entirely for the first time, and second bottle of root is hit
Hit a cold spraying once, glass container surfaces externally and internally is formd a kind of composite protection layer by the technology, internal layer is inorganic knot
It is tin dioxide material layer to close layer, and appearance is that organic layer is polythene material layer, to increase vial impact strength, lightweight
Technique productions, glass container volume to weight ratio are reduced to 0.59-0.70 from common 0.7-1.0.Product is meeting every skill such as intensity
Under the premise of art index, volume to weight ratio reduces 8.0%-30%, reduces raw materials consumption 8.0%-30%.5th, new product is by strengthening glass
Glass bottle rum point intensity, can meet 20000/filling speed hourly, and traditional product 10000/per hour.This hair
It is bright exploitation dynamic on-line monitoring system, mainly to the indexs such as bottle height, body external diameter, bottle defect (bubble, impurity and calculus) with
And askew bottle is detected and handled.On the basis of detection object height is set, accuracy of detection 0.5mm is determined, detection speed is every
Minute more than 220；System can search the position of vial automatically and be corrected within sweep of the eye；Once detect
Data exceed the scope that pre-set tolerance allows, then output control signal starts device for eliminating.
For this product main performance index compared with conventional counterparts, shock resistance index brings up to >=0.5J from >=0.2J,
Meet high-speed canning requirement.After testing and compare, lightweight yellow rice wine bottle (500ml yellow rice wine bottle) performance indications of high-speed canning reach
Arrive or the index better than domestic like product.
List is contrasted with domestic like product major technique (performance) index
Vial online detection and control system of the present invention belongs to dynamic detection and control.Therefore, it is defeated to choose prime for this project
Detecting and controlling system of the embedded system as enterprise's production line.
1. online detection and control system major control function
By controlling feed proportioning system weighing equipment dynamic accuracy control (dynamic accuracy should reach 1/500), fusion temperature
(fusion temperature fluctuation is no more than 10 DEG C), molding control, parameter and annealing control etc., substantially increase glass bottle production line certainly
Dynamicization degree.To reach, wall thickness is small, intensity is high by effectively controlling the progress of production technology index for the system detection part
Purpose.The system compatibility is strong, and technological parameter can adjust in 0~360 degree of scope, can preserve the optimum number of online production product
According to, for next time production provide safeguard.
2. online detection and control system predominantly detects function
-- predominantly detect the quality of vial：Impurity, bubble, crackle, calculus, fold etc.；Dimensional measurement：Bottle overall height, bottle
The inside and outside footpath of body external diameter, bottleneck, bottleneck height etc..
-- system shows real time data by image, and the total quantity of vial and problematic can have been detected with statistic record
The quantity of vial, show rejecting rate；Ensure that the bottle of each vial is completely detected；Detection content includes bottle height, body
External diameter, bottle defect (bubble, impurity and calculus) and askew bottle, once the data detected exceed the model that pre-set tolerance allows
Enclose, then output control signal starts device for eliminating；Operation interface is Chinese interface；Accuracy of detection and major parameter are tested by password
Card, can be manually set；Detection object is highly 15~150mm, accuracy of detection 0.5mm, more than 220 per minute of detection speed；
System can search the position of vial automatically and be corrected within sweep of the eye；The position of defective work is determined, accurate hair
Go out to reject signal；System has self-test and power-off protection function.
The present invention can effectively lift Environmental Protection in China type lightweight glass container product specification, especially vial on-line checking
Control system is adapted to the middle-size and small-size glassware enterprise promotion and application of numerous domestic, to energy-saving and emission-reduction, improves product quality item
Mesh has positive demonstration effect.
Claims (1)
1. a kind of production technology of high-speed canning yellow rice wine bottle, it is characterised in that the specific technological process of production is as follows：
1. the glass industrial chemicals such as the glass such as quartz sand, calcite powder raw material, boric acid each put into respective material dosing bin, so
The weighing feeding equipment system controlled afterwards by computer Weighting and Controlling System enters mixer；
2. water enters by water temperature control system control plus water meter, mixer is added according to ratio；
3. the broken material done after ripe material metering with mixer output of cullet block is mixed into batch；
4. compound puts into the melting furnaces of thermal autocontrol system control by feeding apparatus；
5. glass melts caused by melting furnaces enter work pool by dog-hole, the work pool is by fuel gas temperature automatic control system
Control；
6. material caused by work pool by the feeder channel that is controlled by electrical heating temperature automatic control system for unit, OK
Row unit enters bottle-making machine, bottle moving machine, conveying extension unit, now passes through hot junction coating by vaporization machine sprayed surface material layer；
7. complete hot-end coating material by camber line delivery machine, cross conveyor, automatic bottle pusher group enter there is electrical heating
The annealing kiln of automatic temperature control system, now, cold end spraying plating machine sprayed surface material layer, spraying is twice；
8. the bottle after spraying is completed successively by pins arranging machine group, vial active conveying bottle unit, dynamic detection system, vial stacking
Unit packaging, storage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710905156.8A CN107698144A (en) | 2017-09-29 | 2017-09-29 | A kind of production technology of high-speed canning yellow rice wine bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710905156.8A CN107698144A (en) | 2017-09-29 | 2017-09-29 | A kind of production technology of high-speed canning yellow rice wine bottle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107698144A true CN107698144A (en) | 2018-02-16 |
Family
ID=61175446
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710905156.8A Withdrawn CN107698144A (en) | 2017-09-29 | 2017-09-29 | A kind of production technology of high-speed canning yellow rice wine bottle |
Country Status (1)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109592885A (en) * | 2019-01-22 | 2019-04-09 | 山东景耀玻璃集团有限公司 | Beer glass bottle lightweight manufacturing technology integrated system |
| CN111792839A (en) * | 2020-06-20 | 2020-10-20 | 河北华兴玻璃有限公司 | Production process of ultra-light glass bottle and jar |
| CN115677183A (en) * | 2022-10-10 | 2023-02-03 | 贵州华兴玻璃有限公司 | Production process for reducing weight of beer bottle |
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| CN101041554A (en) * | 2006-03-24 | 2007-09-26 | 河南裕华高白玻璃有限公司 | Manufacturing method of solar battery packaging glass and kiln furnace used for manufacture |
| CN101041558A (en) * | 2007-02-15 | 2007-09-26 | 张华� | Hot-end spraying agent for glass product and method for making the same |
| CN103539334A (en) * | 2012-07-13 | 2014-01-29 | 广东华兴玻璃有限公司 | Light-weight manufacturing system for glass bottles |
| CN102964063A (en) * | 2012-11-28 | 2013-03-13 | 江苏蓝色玻璃集团有限公司 | Semi-opaque material skyblue winebottle and technology for producing same |
| CN103043909A (en) * | 2012-12-29 | 2013-04-17 | 青岛崂山玻璃有限公司 | Fabrication method of beer bottle |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109592885A (en) * | 2019-01-22 | 2019-04-09 | 山东景耀玻璃集团有限公司 | Beer glass bottle lightweight manufacturing technology integrated system |
| CN111792839A (en) * | 2020-06-20 | 2020-10-20 | 河北华兴玻璃有限公司 | Production process of ultra-light glass bottle and jar |
| CN115677183A (en) * | 2022-10-10 | 2023-02-03 | 贵州华兴玻璃有限公司 | Production process for reducing weight of beer bottle |
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Application publication date: 20180216 |
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