CN109540793A - A kind of vision inspection apparatus with far field vision image transmitting - Google Patents
A kind of vision inspection apparatus with far field vision image transmitting Download PDFInfo
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- CN109540793A CN109540793A CN201811256160.7A CN201811256160A CN109540793A CN 109540793 A CN109540793 A CN 109540793A CN 201811256160 A CN201811256160 A CN 201811256160A CN 109540793 A CN109540793 A CN 109540793A
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- operating room
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N2021/0106—General arrangement of respective parts
- G01N2021/0112—Apparatus in one mechanical, optical or electronic block
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a kind of vision inspection apparatus with far field vision image transmitting, including device noumenon, operating room, slide bar, servo motor, electric telescopic rod, support rod, CDD camera, diffuser, circular lamp and LED light strip, described device body interior is equipped with the operating room, the slide bar is connected with above the inside working chamber, the slide bar surface is equipped with the servo motor, the electric telescopic rod is connected with below the servo motor, the support rod is equipped with inside the electric telescopic rod, the support rod underlying surfaces are equipped with the CDD camera, the CDD camera lower outer is equipped with the diffuser, the CDD camera is equipped with the circular lamp outside two sides, the diffuser inner upper both side surface is equipped with the LED light strip, hood is equipped in the middle part of the diffuser, it is described Middle part surface is equipped with shaft below operating room, and workbench is equipped with above the shaft, and the movement of the achievable Y-axis to CDD motor of electric telescopic rod is easy to use.
Description
Technical field
The present invention relates to a kind of vision inspection apparatus, in particular to a kind of vision-based detection with far field vision image transmitting
Device.
Background technique
Vision-based detection is exactly to replace human eye with machine to measure and judge, vision-based detection, which refers to, passes through machine vision product
(i.e. image-pickup device is divided to two kinds of CMOS and CCD) will be ingested target and be converted into picture signal, send at dedicated image
Reason system is transformed into digitized signal according to the information such as pixel distribution and brightness, color；Picture system carries out these signals
Clarification of objective is extracted in various operations, and then the device action at scene is controlled according to the result of differentiation, is for producing, filling
The valuable mechanism matched or packed, it has in detection defect and in terms of preventing faulty goods to be dispensed into the function of consumer
The characteristics of immeasurable value, Machine Vision Detection is the flexibility and the degree of automation for improving production, is not suitable for some
The dangerous work environment of manual work or artificial vision be difficult to the occasion met the requirements, and machine in normal service vision substitutes artificial view
Feel；Simultaneously in high-volume industrial processes, manually visual inspection product quality low efficiency and precision is not high, is regarded with machine
Feel that detection method can greatly improve the degree of automation of production efficiency and production, and machine vision is easily achieved information collection
At, it is the basic technology for realizing computer integrated manufacturing system, image pick-up card is a component of complete NI Vision Builder for Automated Inspection,
But it plays the part of a very important role, image pick-up card directly determines the interface of camera: black and white, colour, simulation,
Number etc. compares the compatible capured keystroke of typically PCI or AGP, image can be quickly transferred to computer storage
It is handled, some capture cards have built-in variable connector, for example, can connect 8 different video cameras, then tell acquisition
The information that card is captured using that camera, some capture cards have built-in numeral input to be captured with triggering collection card,
When capture card captures image, digital output is with regard to trigger gate, however image can only when detecting for existing vision inspection apparatus
Ontology storage is completed, remote transmission can not be carried out.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the existing defects, provides a kind of with far field vision image transmitting
Vision inspection apparatus.
In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
A kind of vision inspection apparatus with far field vision image transmitting of the invention, including device noumenon, operating room, slide bar,
Servo motor, electric telescopic rod, support rod, CDD camera, diffuser, circular lamp and LED light strip, described device body interior are set
There is the operating room, the slide bar is connected with above the inside working chamber, the slide bar surface is equipped with the servo motor, institute
It states and is connected with the electric telescopic rod below servo motor, be equipped with the support rod, the support inside the electric telescopic rod
Bar underlying surfaces are equipped with the CDD camera, and the CDD camera lower outer is equipped with the diffuser, outside CDD camera two sides
Portion is equipped with the circular lamp, and the diffuser inner upper both side surface is equipped with the LED light strip, the diffuser middle part
Equipped with hood, middle part surface is equipped with shaft below the operating room, is equipped with workbench above the shaft, in the workbench
Portion is equipped with sliding rail, and the sliding rail surface is connected with fixed latch, and one side surface of workbench is equipped with latch regulating device, described
Inside working chamber overhead surface two sides are equipped with monitoring device, and operating room's upper outer is switched equipped with device, described device
It switchs side and is equipped with rotational speed regulation knob, the rotational speed regulation knob is equipped with WiFi group far from described device switch side inside
Part, one side surface of WiFi component are equipped with WiFi antenna, and described device, which switchs, is equipped with master controller, the work inside the other side
Make room lower inner side equipped with rotating electric machine, operating room's lower inner other side is equipped with decelerating motor, described device sheet
Body bottom is equipped with supporting leg.
As a preferred technical solution of the present invention, described device ontology side overhead surface is equipped with adhesion sheet, described
It adheres to plate surface and is equipped with article hanger, control panel is equipped with below the adhesion sheet, the control panel surface is equipped with liquid crystal
Display screen, one side surface of liquid crystal display are equipped with loudspeaker, and the liquid crystal display underlying surfaces are equipped with operation keyboard, described
It operates keyboard side and is equipped with USB interface.
As a preferred technical solution of the present invention, the liquid crystal display is high-definition liquid crystal display screen, and resolution ratio is not
Lower than 1080p, the liquid crystal display screen surfaces are pasted with transparent toughened glass film, and the operation keyboard is soft keyboard, and described
It is equipped with outside loudspeaker and USB interface and blocks block, be sealing state when under off working state.
As a preferred technical solution of the present invention, power connection socket, institute are equipped with above described device ontology reverse side
Device noumenon lower rear is stated equipped with louvered shutter.
As a preferred technical solution of the present invention, rotating disk is equipped between the support rod and the CDD camera, and
Rotary shaft is equipped with inside the rotating disk, the rotating shaft surface is equipped with rotation latch, and the CDD camera and the revotating card
Tooth engagement.
As a preferred technical solution of the present invention, the CDD camera is electrically connected image procossing by data conductor
Device, described image processor are electrically connected the master controller by data conductor, and the master controller passes through data conductor electricity
Property the connection WiFi component, the WiFi component passes through wireless network connection intelligent terminal.
As a preferred technical solution of the present invention, the servo motor and rotating electric machine pass through data conductor electrical property
Connect the master controller.
As a preferred technical solution of the present invention, it is equipped with switch gate outside the operating room, is hinged through the hinge to
Described device ontology, and the supporting leg totally four, it is respectively arranged at described device body bottom portion quadrangle.
The beneficial effects obtained by the present invention are as follows being: a kind of vision-based detection dress with far field vision image transmitting of the invention
Set, structure is simple, rationally distributed, when needing to carry out vision-based detection to product, by the switch gate of setting can to operating room into
Row is opened, and then can be placed to product by the workbench being arranged, can be to fixing card by the latch regulating device of setting
Tooth is adjusted, and product is fixed, and prevents mobile to influence detection effect, can be right by the CDD camera of setting
Product carries out detection of taking pictures, can be effective by being equipped with diffuser, circular lamp, LED light strip and hood around CDD camera
Booster action is played to CDD camera, the quality of vision-based detection can be effectively improved by adjusting suitable intensity of illumination, is passed through
The servo motor of setting can be moved by master controller along slide bar, and carry out vision-based detection is facilitated, and electronic by setting stretches
The movement of the achievable Y-axis to CDD motor of contracting bar is easy to use, and passes through rotation latch by setting CDD camera and rotating disk
Engage it is achievable CDD camera is moved left and right, facilitate and carry out comprehensive detection of taking pictures, can be passed through by the rotating electric machine of setting
Decelerating motor drives shaft to be rotated, so that workbench be driven to be rotated, achievees the purpose that omni-directional visual detects, detection
The image of shooting carries out image procossing by the image processor of setting, and then WiFi component can treated to image processor
Image carries out being wirelessly transmitted to intelligent terminal, achievees the purpose that remotely to detect, and passes through the liquid crystal display and operation keyboard of setting
The command program can be carried out to master controller and functional performance is carried out to the device, be easy to use, one kind of the invention has remote
The vision inspection apparatus of journey visual pattern transmission, service performance is high, has safe and reliable effect, manufacturing cost and maintenance cost are low
It is honest and clean, it is suitble to manufacture to promote the use of.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies a side to be used to explain the present invention, not be construed as limiting the invention.In the accompanying drawings:
Fig. 1 is subjective structural schematic diagram of the invention；
Fig. 2 is side structure schematic diagram of the invention；
Fig. 3 is structure schematic diagram of the invention；
Fig. 4 is partial structural diagram of the invention；
Fig. 5 is functional module structure schematic diagram of the invention；
In figure: 1, device noumenon；2, operating room；3, slide bar；4, servo motor；5, electric telescopic rod；6, support rod；7, CDD phase
Machine；8, diffuser；9, circular lamp；10, LED light strip；11, hood；12, shaft；13, sliding rail；14, fixed latch；15, latch
Regulating device；16, monitoring device；17, device switchs；18, rotational speed regulation knob；19, WiFi component；20, WiFi antenna；21,
Master controller；22, rotating electric machine；23, decelerating motor；24, supporting leg；25, adhesion sheet；26, article hanger；27, control panel；
28, liquid crystal display；29, loudspeaker；30, keyboard is operated；31, USB interface；32, power connection socket；33, louvered shutter；34,
Rotating disk；35, rotary shaft；36, rotary shaft；37, image processor；38, intelligent terminal；39, workbench.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments, is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figs. 1-5, a kind of vision inspection apparatus with far field vision image transmitting of the invention, including device sheet
Body 1, operating room 2, slide bar 3, servo motor 4, electric telescopic rod 5, support rod 6, CDD camera 7, diffuser 8, circular lamp 9 and LED
Light bar 10, the operating room 2 is equipped with inside described device ontology 1, and 2 inner upper of operating room is connected with the slide bar 3, institute
It states 3 surface of slide bar and is equipped with the servo motor 4, be connected with the electric telescopic rod 5 below the servo motor 4, it is described electronic
The support rod 6 is equipped with inside telescopic rod 5,6 underlying surfaces of support rod are equipped with the CDD camera 7, under the CDD camera 7
Side is external to be equipped with the diffuser 8, is equipped with the circular lamp 9 outside 7 two sides of CDD camera, on 8 inside of diffuser
Square both side surface is equipped with the LED light strip 10, and hood 11, the 2 lower section middle part of operating room are equipped in the middle part of the diffuser 8
Surface is equipped with shaft 12, and workbench 39 is equipped with above the shaft 12, is equipped with sliding rail 13, the sliding rail inside the workbench 39
13 surfaces are connected with fixed latch 14, and 39 1 side surface of workbench is equipped with latch regulating device 15, inside the operating room 2
Overhead surface two sides are equipped with monitoring device 16, and 2 upper outer of operating room is equipped with device switch 17, described device switch 17
Side is equipped with rotational speed regulation knob 18, and the rotational speed regulation knob 18 is equipped with WiFi group far from 17 side of described device switch inside
Part 19,19 1 side surface of WiFi component are equipped with WiFi antenna 20, are equipped with main control inside 17 other side of described device switch
Device 21, the 2 lower inner side of operating room are equipped with rotating electric machine 22, and the 2 lower inner other side of operating room, which is equipped with, slows down
Motor 23,1 bottom of described device ontology are equipped with supporting leg 24.
Specifically, can be opened operating room 2 when needing to carry out vision-based detection to product by the switch gate of setting
It opens, then product can be placed by the workbench 39 being arranged, it can be to fixing card by the latch regulating device 15 of setting
Tooth 14 is adjusted, and product is fixed, and prevents mobile to influence detection effect, can by the CDD camera 7 of setting
Detection of taking pictures is carried out to product, by being equipped with diffuser 8, circular lamp 9, LED light strip 10 and hood 11 around CDD camera 7
Booster action effectively can be played to CDD camera 7, can effectively improve vision-based detection by adjusting suitable intensity of illumination
Quality, can be controlled by master controller 21 by the servo motor 4 of setting and be moved along slide bar 3, facilitated and carry out vision inspection
It surveys, by the movement of the achievable Y-axis to CDD motor 7 of the electric telescopic rod 5 of setting, is easy to use, by the way that CDD phase is arranged
Machine 7 engages achievable moving left and right to CDD camera 7 by rotating latch 36 with rotating disk 34, facilitates and carries out comprehensive take pictures
Detection can drive shaft 12 to be rotated, to drive workbench 39 by the rotating electric machine 22 of setting by decelerating motor 23
It is rotated, achievees the purpose that omni-directional visual detects, the image for detecting shooting carries out figure by the image processor 37 of setting
As processing, then WiFi component 19 can treated that image carries out being wirelessly transmitted to intelligent terminal 38 to image processor 37, reaches
To the purpose remotely detected, the command program can be carried out to master controller 21 by the liquid crystal display 28 and operation keyboard 30 of setting
Functional performance is carried out with to the device.
1 side overhead surface of device noumenon is equipped with adhesion sheet 25, and 25 surface of adhesion sheet is equipped with article hanger 26, adhesion sheet 25
Lower section is equipped with control panel 27, and 27 surface of control panel is equipped with liquid crystal display 28, and 28 1 side surface of liquid crystal display is equipped with and raises
Sound device 29,28 underlying surfaces of liquid crystal display are equipped with operation keyboard 30, and operation 30 side of keyboard is equipped with USB interface 31, liquid crystal
Display screen 28 is high-definition liquid crystal display screen, and resolution ratio is not less than 1080p, and 28 surface of liquid crystal display is pasted with transparent toughened glass
Film, operation keyboard 30 is soft keyboard, and is equipped with outside loudspeaker 29 and USB interface 31 and blocks block, Shi Weimi under off working state
Envelope state, 1 reverse side of device noumenon top are equipped with power connection socket 32, and 1 lower rear of device noumenon is equipped with louvered shutter 33,
It is equipped with rotating disk 34 between support rod 6 and CDD camera 7, and is equipped with rotary shaft 35 inside rotating disk 34,35 surface of rotary shaft is equipped with
Latch 36 is rotated, and CDD camera 7 is engaged with rotation latch 36, CDD camera 7 is electrically connected image processor by data conductor
37, image processor 37 is electrically connected master controller 21 by data conductor, and master controller 21 is electrically connected by data conductor
WiFi component 19, for WiFi component 19 by wireless network connection intelligent terminal 38, servo motor 4 and rotating electric machine 22 pass through number
It is electrically connected master controller 21 according to conducting wire, switch gate is equipped with outside operating room 2, is hinged through the hinge to device noumenon 1, and support
Leg 24 totally four, it is respectively arranged at 1 bottom four corners of device noumenon.
A kind of vision inspection apparatus with far field vision image transmitting of the invention, structure is simple, rationally distributed, when need
When carrying out vision-based detection to product, operating room can be opened by the switch gate of setting, then pass through the work of setting
Platform can place product, can be adjusted to fixed latch by the latch regulating device of setting, product is fixed,
Prevent mobile to influence detection effect, detection of taking pictures can be carried out to product by the CDD camera of setting, by CDD
Diffuser, circular lamp, LED light strip and hood are equipped with around camera effectively to play booster action to CDD camera, passed through
The quality of vision-based detection can effectively be improved by adjusting suitable intensity of illumination, can pass through main control by the servo motor of setting
Device is moved along slide bar, facilitates carry out vision-based detection, passes through the achievable Y-axis to CDD motor of the electric telescopic rod of setting
Movement, be easy to use, by setting CDD camera and rotating disk pass through the achievable left and right to CDD camera of revotating card tooth engagement
It is mobile, facilitate and carry out comprehensive detection of taking pictures, shaft can be driven to be rotated by decelerating motor by the rotating electric machine of setting,
To drive workbench to be rotated, achieve the purpose that omni-directional visual detects, the image for detecting shooting passes through the image of setting
Processor carries out image procossing, and then WiFi component can treated that image carries out being wirelessly transmitted to intelligent end to image processor
End, achievees the purpose that remotely to detect, and can carry out the command program to master controller by the liquid crystal display and operation keyboard of setting
Functional performance is carried out with to the device, is easy to use, a kind of vision-based detection with far field vision image transmitting of the invention
Device, service performance is high, has safe and reliable effect, and manufacturing cost and maintenance cost are cheap, and manufacture is suitble to promote the use of.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (8)
1. a kind of vision inspection apparatus with far field vision image transmitting, including device noumenon (1), operating room (2), slide bar
(3), servo motor (4), electric telescopic rod (5), support rod (6), CDD camera (7), diffuser (8), circular lamp (9) and LED light
Band (10), which is characterized in that be equipped with the operating room (2) inside described device ontology (1), operating room (2) inner upper
It is connected with the slide bar (3), slide bar (3) surface is equipped with the servo motor (4), connection below the servo motor (4)
Have the electric telescopic rod (5), be equipped with the support rod (6) inside the electric telescopic rod (5), below the support rod (6)
Surface is equipped with the CDD camera (7), and CDD camera (7) lower outer is equipped with the diffuser (8), the CDD camera (7)
It is equipped with outside two sides the circular lamp (9), diffuser (8) the inner upper both side surface is equipped with the LED light strip
(10), hood (11) are equipped in the middle part of the diffuser (8), middle part surface is equipped with shaft (12) below the operating room (2), institute
It states and is equipped with workbench (39) above shaft (12), be equipped with sliding rail (13) inside the workbench (39), sliding rail (13) surface
It is connected with fixed latch (14), (39) one side surface of workbench is equipped with latch regulating device (15), in the operating room (2)
Portion overhead surface two sides are equipped with monitoring device (16), and operating room's (2) upper outer is equipped with device switch (17), the dress
Switch (17) side is set equipped with rotational speed regulation knob (18), the rotational speed regulation knob (18) is far from described device switch (17) one
WiFi component (19) are equipped with inside side, (19) one side surface of WiFi component is equipped with WiFi antenna (20), described device switch
(17) master controller (21) are equipped with inside the other side, operating room (2) the lower inner side is equipped with rotating electric machine (22), described
Operating room (2) the lower inner other side is equipped with decelerating motor (23), and described device ontology (1) bottom is equipped with supporting leg (24).
2. a kind of vision inspection apparatus with far field vision image transmitting according to claim 1, which is characterized in that institute
Device noumenon (1) side overhead surface is stated equipped with adhesion sheet (25), adhesion sheet (25) surface is equipped with article hanger (26), institute
It states and is equipped with control panel (27) below adhesion sheet (25), control panel (27) surface is equipped with liquid crystal display (28), described
(28) one side surface of liquid crystal display is equipped with loudspeaker (29), and liquid crystal display (28) underlying surfaces are equipped with operation keyboard
(30), the operation keyboard (30) side is equipped with USB interface (31).
3. a kind of vision inspection apparatus with far field vision image transmitting according to claim 2, which is characterized in that institute
Stating liquid crystal display (28) is high-definition liquid crystal display screen, and resolution ratio is not less than 1080p, and liquid crystal display (28) surface attaches
There is transparent toughened glass film, the operation keyboard (30) is soft keyboard, and sets outside the loudspeaker (29) and USB interface (31)
It blocks block, is sealing state when under off working state.
4. a kind of vision inspection apparatus with far field vision image transmitting according to claim 1, which is characterized in that institute
It states and is equipped with power connection socket (32) above device noumenon (1) reverse side, described device ontology (1) lower rear is equipped with heat dissipation blinds
Window (33).
5. a kind of vision inspection apparatus with far field vision image transmitting according to claim 1, which is characterized in that institute
It states and is equipped with rotating disk (34) between support rod (6) and the CDD camera (7), and be equipped with rotary shaft inside the rotating disk (34)
(35), rotary shaft (35) surface is equipped with rotation latch (36), and the CDD camera (7) is nibbled with the rotation latch (36)
It closes.
6. a kind of vision inspection apparatus with far field vision image transmitting according to claim 1, which is characterized in that institute
It states CDD camera (7) and image processor (37) is electrically connected by data conductor, described image processor (37) passes through data conductor
It is electrically connected the master controller (21), the master controller (21) is electrically connected the WiFi component by data conductor
(19), the WiFi component (19) passes through wireless network connection intelligent terminal (38).
7. a kind of vision inspection apparatus with far field vision image transmitting according to claim 1, which is characterized in that institute
It states servo motor (4) and rotating electric machine (22) is electrically connected the master controller (21) by data conductor.
8. a kind of vision inspection apparatus with far field vision image transmitting according to claim 1, which is characterized in that institute
It states and is equipped with switch gate outside operating room (2), be hinged through the hinge to described device ontology (1), and the supporting leg (24) totally four
It is a, it is respectively arranged at described device ontology (1) bottom four corners.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811256160.7A CN109540793A (en) | 2018-10-26 | 2018-10-26 | A kind of vision inspection apparatus with far field vision image transmitting |
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| CN201811256160.7A CN109540793A (en) | 2018-10-26 | 2018-10-26 | A kind of vision inspection apparatus with far field vision image transmitting |
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| CN113640217B (en) * | 2021-10-13 | 2022-01-21 | 武汉地震工程研究院有限公司 | System for monitoring bonding state of concrete interface by steel bonding method |
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