CN211426238U - CCD visual detection equipment - Google Patents

CCD visual detection equipment Download PDF

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Publication number
CN211426238U
CN211426238U CN201921587389.9U CN201921587389U CN211426238U CN 211426238 U CN211426238 U CN 211426238U CN 201921587389 U CN201921587389 U CN 201921587389U CN 211426238 U CN211426238 U CN 211426238U
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CN
China
Prior art keywords
light source
camera
machine body
visual detection
data
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Expired - Fee Related
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CN201921587389.9U
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Chinese (zh)
Inventor
梁长宁
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Juhui Automation Technology Shenzhen Co ltd
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Juhui Automation Technology Shenzhen Co ltd
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Priority to CN201921587389.9U priority Critical patent/CN211426238U/en
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Abstract

The utility model discloses a CCD visual detection device, which comprises a machine body, a man-machine interaction display and a detection object clamp; the utility model has the advantages of reasonable design in structure, in operation, detect the object anchor clamps centre gripping through the motor drive and wait to detect article and remove to preset position, first visual detection camera and second visual detection camera gather object information, and convert data signal conveying to data operation treater and carry out contrast calculation, the definition that detection camera shot can be ensured to first camera supplemental light source and second camera supplemental light source, adjust illumination intensity through subsidy light source control module, the accuracy of testing result has been guaranteed, man-machine interaction display easy operation is convenient, circuit protector and transformer can protect the circuit and overload, the fault rate of reducing means, this device data real-time recording is in data storage ware, detect the high accuracy, can repeat the detection and analysis, there can not artifical false retrieval and tired problem.

Description

CCD visual detection equipment
Technical Field
The utility model relates to a check out test set technical field specifically is a CCD visual detection equipment.
Background
Visual inspection is to use a robot to replace human eyes for measurement and judgment. The visual detection means that a machine vision product (namely an image shooting device which is divided into a CMOS (complementary metal oxide semiconductor) product and a CCD (charge coupled device) product) converts a shot target into an image signal, transmits the image signal to a special image processing system, and converts the image signal into a digital signal according to information such as pixel distribution, brightness, color and the like; the image system performs various calculations on these signals to extract the features of the target, and then controls the operation of the on-site equipment according to the result of the discrimination. Is a valuable mechanism for production, assembly or packaging. It has immeasurable value in terms of the functions of detecting defects and preventing defective products from being distributed to consumers; in the semiconductor and electronic industries, such as Printed Circuit Boards (PCB), single-sided, double-sided, multi-layer circuit boards, copper-clad plates, and required materials and auxiliary materials, detection is required to ensure quality.
At present, many existing enterprises still keep manual detection, huge labor cost and management cost are increased, meanwhile, 100% of inspection qualified rate still cannot be guaranteed, repeated labor is conducted on detection of partial electronic components and the like, mistakes are easy to occur, efficiency is low, and labor intensity of workers is high. Accordingly, those skilled in the art have provided a CCD vision inspection apparatus to solve the problems set forth in the background art described above.
Disclosure of Invention
An object of the utility model is to provide a CCD visual detection equipment to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a CCD visual inspection device comprises a machine body, a man-machine interaction display and an object inspection clamp, the rear side of the upper end of the machine body is connected with a human-computer interaction display through an upright post, the left side of the upper end of the machine body is provided with a first visual inspection camera, a second visual inspection camera is arranged on the right side of the upper end of the machine body, a U-shaped frame is arranged on the right side of the upper end of the machine body and on the left side of the second visual inspection camera, the upper part of the U-shaped frame is rotationally connected with a second camera supplement light source, the middle part of the upper end of the machine body is provided with an object detection clamp, the right end of the inner wall of the machine body is provided with a circuit protector, the right side of the front end of the inner wall of the machine body is provided with a motor driver, the front end of the inner wall of the machine body is provided with a communication module, the left end of the communication module is provided with a transformer, the left side in the machine body is provided with a data operation processor, a motion instruction module and a data memory.
As a further aspect of the present invention: the edge of the lower end of the machine body is symmetrically provided with a plurality of movable wheels and adjustable goblets.
As a further aspect of the present invention: and a first camera supplementary light source is arranged at the right part of the first visual inspection camera.
As a further aspect of the present invention: the camera is characterized in that a supplementary light source control module and a power switch are arranged on the left side of the front end of the camera body, the supplementary light source control module is located on the upper side of the power switch and comprises a key set and a display screen, and the supplementary light source control module is electrically connected with a first camera supplementary light source and a second camera supplementary light source.
As a further aspect of the present invention: motion instruction module is located data operation treater downside, data memory is located motion instruction module downside, the model of motion instruction module is QD77MS16, EEPROM hybrid memory is chooseed for use to data memory, data operation treater's model is ARM Cortex-A9, data operation treater electric connection human-computer interaction display, first visual detection camera, second visual detection camera, subsidy light source control module, switch, circuit protector, motor drive, communication module, data operation treater, motion instruction module and data memory.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model has the advantages of reasonable design in structure, in operation, detect the object anchor clamps centre gripping through the motor drive and wait to detect article and remove to preset position, first visual detection camera and second visual detection camera gather object information, and convert data signal conveying to data operation treater and carry out contrast calculation, the definition that detection camera shot can be ensured to first camera supplemental light source and second camera supplemental light source, adjust illumination intensity through subsidy light source control module, the accuracy of testing result has been guaranteed, man-machine interaction display easy operation is convenient, circuit protector and transformer can protect the circuit and overload, the fault rate of reducing means, this device data real-time recording is in data storage ware, detect the high accuracy, can repeat the detection and analysis, there can not artifical false retrieval and tired problem.
Drawings
Fig. 1 is a front view of a CCD vision inspection apparatus.
Fig. 2 is an isometric view of a CCD vision inspection device.
In the figure: the system comprises a human-computer interaction display 1, a first visual inspection camera 2, a second visual inspection camera 3, a first camera supplementary light source 4, a second camera supplementary light source 5, an object detection clamp 6, a supplementary light source control module 7, a power switch 8, a circuit protector 9, a motor driver 10, a communication module 11, a transformer 12, a data operation processor 13, a motion instruction module 14 and a data memory 15.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-2, in the embodiment of the present invention, a CCD vision inspection apparatus comprises a machine body, a human-computer interaction display 1 and an inspection object clamp 6, wherein the rear side of the upper end of the machine body is connected with the human-computer interaction display 1 through a column, the left side of the upper end of the machine body is provided with a first vision inspection camera 2, the right side of the upper end of the machine body is provided with a second vision inspection camera 3, the right side of the upper end of the machine body and the left side of the second vision inspection camera 3 are provided with a U-shaped frame, the upper part of the U-shaped frame is rotatably connected with a second camera supplementary light source 5, the middle part of the upper end of the machine body is provided with the inspection object clamp 6, the right end of the inner wall of the machine body is provided with a circuit protector 9, the right side of the front end, the left side in the machine body is provided with a data operation processor 13, a motion instruction module 14 and a data memory 15.
The edge of the lower end of the machine body is symmetrically provided with a plurality of movable wheels and adjustable goblets.
The right part of the first visual inspection camera 2 is provided with a first camera supplementary light source 4.
The camera is characterized in that a supplementary light source control module 7 and a power switch 8 are arranged on the left side of the front end of the camera body, the supplementary light source control module 7 is located on the upper side of the power switch 8, the supplementary light source control module 7 comprises a key set and a display screen, and the supplementary light source control module 7 is electrically connected with a first camera supplementary light source 4 and a second camera supplementary light source 5.
Motion instruction module 14 is located data arithmetic processor 13 downside, data memory 15 is located motion instruction module 14 downside, motion instruction module 14's model is QD77MS16, EEPROM hybrid memory is chooseed for use to data memory 15, data arithmetic processor 13's model is ARM Cortex-A9, data arithmetic processor 13 electric connection human-computer interaction display 1, first visual detection camera 2, second visual detection camera 3, subsidy light source control module 7, switch 8, circuit protector 9, motor driver 10, communication module 11, data arithmetic processor 13, motion instruction module 14 and data memory 15.
The utility model discloses a theory of operation is:
the utility model relates to a CCD visual inspection equipment, in operation, after the commercial power is switched on and a power switch 8 is opened, the object to be detected is clamped by a motor driver 10 to drive an object detection clamp 6 to move to a preset position, under the action of a first visual inspection camera 2 and a second visual inspection camera 3, object information is collected and converted into data signals to be transmitted to a data operation processor 13 to be compared and calculated with the numerical value in a data memory 15, under the action of a first camera supplementary light source 4 and a second camera supplementary light source 5, the definition of shooting by the detection cameras is ensured, the illumination intensity is adjusted by a supplementary light source control module 7, the accuracy of the detection result is ensured, the operation is simple and convenient under the action of a man-machine interaction display 1, the data is clear, a circuit can be protected by a circuit protector 9 and a transformer 12, the circuit overload is prevented, the failure rate of the device is reduced, the data of the device is recorded in the data storage 15 in real time, the device has high detection precision, can repeatedly detect and analyze, cannot have the problems of manual false detection and fatigue, and simultaneously has small occupied area, convenient and fast moving and placement and easy popularization.
The utility model has the advantages of reasonable design in structure, in operation, detect the object anchor clamps centre gripping through the motor drive and wait to detect article and remove to preset position, first visual detection camera and second visual detection camera gather object information, and convert data signal conveying to data operation treater and carry out contrast calculation, the definition that detection camera shot can be ensured to first camera supplemental light source and second camera supplemental light source, adjust illumination intensity through subsidy light source control module, the accuracy of testing result has been guaranteed, man-machine interaction display easy operation is convenient, circuit protector and transformer can protect the circuit and overload, the fault rate of reducing means, this device data real-time recording is in data storage ware, detect the high accuracy, can repeat the detection and analysis, there can not artifical false retrieval and tired problem.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (5)

1. A CCD visual detection device comprises a machine body, a human-computer interaction display (1) and a detection object clamp (6), and is characterized in that the rear side of the upper end of the machine body is connected with the human-computer interaction display (1) through a stand column, a first visual detection camera (2) is arranged on the left side of the upper end of the machine body, a second visual detection camera (3) is arranged on the right side of the upper end of the machine body, a U-shaped frame is arranged on the right side of the upper end of the machine body and on the left side of the second visual detection camera (3), a second camera supplementary light source (5) is rotatably connected to the upper portion of the U-shaped frame, the detection object clamp (6) is arranged in the middle of the upper end of the machine body, a circuit protector (9) is arranged at the right end of the inner wall of the machine body, a motor driver (10) is arranged on, the left side in the machine body is provided with a data operation processor (13), a motion instruction module (14) and a data memory (15).
2. The CCD visual inspection device of claim 1, wherein the machine body is symmetrically provided with a plurality of movable wheels and adjustable goblets at the lower edge.
3. A CCD vision inspection device according to claim 1, characterized in that the first camera supplementary light source (4) is arranged to the right of the first vision inspection camera (2).
4. The CCD visual detection device according to claim 1, wherein an auxiliary light source control module (7) and a power switch (8) are arranged on the left side of the front end of the machine body, the auxiliary light source control module (7) is located on the upper side of the power switch (8), the auxiliary light source control module (7) comprises a key set and a display screen, and the auxiliary light source control module (7) is electrically connected with the first camera supplementary light source (4) and the second camera supplementary light source (5).
5. The CCD visual inspection device according to claim 1, wherein the motion instruction module (14) is located at the lower side of the data operation processor (13), the data memory (15) is located on the underside of a movement instruction module (14), the movement instruction module (14) being of the type QD77MS16, the data memory (15) is an EEPROM (electrically erasable programmable read-only memory), the model of the data arithmetic processor (13) is ARM Cortex-A9, the data operation processor (13) is electrically connected with the human-computer interaction display (1), the first visual detection camera (2), the second visual detection camera (3), the auxiliary light source control module (7), the power switch (8), the circuit protector (9), the motor driver (10), the communication module (11), the data operation processor (13), the motion instruction module (14) and the data memory (15).
CN201921587389.9U 2019-09-23 2019-09-23 CCD visual detection equipment Expired - Fee Related CN211426238U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921587389.9U CN211426238U (en) 2019-09-23 2019-09-23 CCD visual detection equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921587389.9U CN211426238U (en) 2019-09-23 2019-09-23 CCD visual detection equipment

Publications (1)

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CN211426238U true CN211426238U (en) 2020-09-04

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Application Number Title Priority Date Filing Date
CN201921587389.9U Expired - Fee Related CN211426238U (en) 2019-09-23 2019-09-23 CCD visual detection equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113640303A (en) * 2021-08-09 2021-11-12 联宝(合肥)电子科技有限公司 Surface flaw detection equipment for notebook computer and detection method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113640303A (en) * 2021-08-09 2021-11-12 联宝(合肥)电子科技有限公司 Surface flaw detection equipment for notebook computer and detection method thereof

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CF01 Termination of patent right due to non-payment of annual fee

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