CN109530133B - 一种收口筒形零件内表面涂料自动涂覆装置 - Google Patents

一种收口筒形零件内表面涂料自动涂覆装置 Download PDF

Info

Publication number
CN109530133B
CN109530133B CN201811453941.5A CN201811453941A CN109530133B CN 109530133 B CN109530133 B CN 109530133B CN 201811453941 A CN201811453941 A CN 201811453941A CN 109530133 B CN109530133 B CN 109530133B
Authority
CN
China
Prior art keywords
rotary table
cylindrical part
control cabinet
centering block
speed regulating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201811453941.5A
Other languages
English (en)
Other versions
CN109530133A (zh
Inventor
付扬帆
李忠盛
吴护林
陈汉宾
李立
张隆平
杨九州
张昭林
丛大龙
张静元
钟军
邱伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
No 59 Research Institute of China Ordnance Industry
Original Assignee
No 59 Research Institute of China Ordnance Industry
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by No 59 Research Institute of China Ordnance Industry filed Critical No 59 Research Institute of China Ordnance Industry
Priority to CN201811453941.5A priority Critical patent/CN109530133B/zh
Publication of CN109530133A publication Critical patent/CN109530133A/zh
Application granted granted Critical
Publication of CN109530133B publication Critical patent/CN109530133B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0645—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation
    • B05B13/0681—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation the hollow bodies comprising a closed end to be treated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0627—Arrangements of nozzles or spray heads specially adapted for treating the inside of hollow bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
    • B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0645—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
    • B05B13/0645—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation
    • B05B13/0654—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies the hollow bodies being rotated during treatment operation and a treating nozzles being translated through the hollow bodies in a direction essentially parallel to the rotational axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
    • B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
    • B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump

Landscapes

  • Spray Control Apparatus (AREA)

Abstract

本发明公开了一种收口筒形零件内表面涂料自动涂覆装置。收口筒形零件内表面涂料自动涂覆装置包括喷枪***2、喷嘴3、转台4、装卸板6、空压机7、调速电机8、转台控制柜9、零件自转控制柜10、夹持工装11、喷嘴对中块12。这种收口筒形零件内表面涂料自动涂覆装置，尤其适用于收口结构筒形零件内表面喷涂，具有喷涂效率高、喷涂均匀、操作灵活便利等多重有益效果。

Description

一种收口筒形零件内表面涂料自动涂覆装置
技术领域
本发明涉及一种筒形零件内表面涂料自动涂覆装置，尤其涉及一种适用于收口结构筒形零件内表面的涂料自动喷涂装置。
背景技术
喷涂工艺因其效率高、适于大批量生产、涂膜均匀、厚度便于控制、易于填充表面微孔且附着力较好等优点，而成为涂料涂装的优选工艺之一。筒形零件，尤其是具有较大深径比且收口的筒形零件，内表面喷涂操作难度大、施工效率低，且涂层质量难以控制。为此，研制一种适用于收口结构筒形零件内表面的收口筒形零件内表面涂料自动涂覆装置就具有非常迫切的需求和很大的应用价值。
发明内容
针对现有技术存在的上述缺陷，本发明旨在提供一种适用于收口结构筒形零件内表面的涂料自动喷涂装置。
为了实现上述目的，本发明采用以下技术方案：一种收口筒形零件内表面涂料自动涂覆装置，包括喷枪***、喷嘴、转台、装卸板、空压机、调速电机、转台控制柜、零件自转控制柜、夹持工装、喷嘴对中块；所述喷枪***、喷嘴、喷嘴对中块依次连接；所述喷嘴、喷嘴对中块为一一对应的多组；所述喷嘴对中块为回转体结构，内侧通过细牙螺纹连接喷嘴，外侧由直线段和斜锥段构成；所述转台设有呈中心对称分布的多个台阶孔，每个台阶孔内安设有一个装卸板；所述夹持工装若干件为一组，安设于一个装卸板的若干个台阶孔内；所述调速电机安设于零件自转控制柜上端；所述调速电机与一组夹持工装的数量相同，所述调速电机顶端的凹槽与对应夹持工装底端的凸起相匹配；所述空压机与所述喷枪***相连接；所述转台控制柜位于所述转台下方，与转台相连接；所述零件自转控制柜安设于所述转台下方。
作为对本技术方案的改进，所述转台设有四个台阶孔。
作为对本技术方案的改进，所述调速电机顶端的凹槽为“十”字形凹槽，对应夹持工装底端的凸起为“十”字形凸起。
作为对本技术方案的改进，所述喷嘴对中块斜锥段与轴线的夹角为15°。
与现有技术比较，本发明由于采用了上述技术方案，具有如下有益效果：
1、操作工人可在墙体另外一侧装卸零件，通过帘布等有效阻隔，可显著减轻喷射出的涂料对操作工人的影响，显著改善操作工人的工作环境。
2、除装卸零件外，均为自动化运行，不需人工操作，可大幅降低劳动强度。
3、单次可同时喷涂多件零件，且喷涂作业可连续进行，装卸零件不需停机，工作效率高。
4、通过零件自转及锥块对中，可保证零件内表面涂层具有良好的均匀性。
5、仅需通过设置喷涂过程喷枪***的上移速度就可实现对涂层厚度的控制，便于调整涂层厚度。
6、仅需替换装卸板、夹持工装、喷嘴对中块等少量工装，即可喷涂不同口径、结构的零件，调整灵活、方便。
附图说明
图1为本发明实施例的结构示意图。
图2为本发明实施例零件夹持部件及调速电机的结构示意图。
图3为本发明实施例喷嘴对中部件的结构示意图。
图中：1墙体、2喷枪***、3喷嘴、4转台、5收口筒形零件、6装卸板、7空压机、8调速电机、9转台控制柜、10零件自转控制柜、11夹持工装、12喷嘴对中块、13透明遮挡帘布。
具体实施方式
下面通过实施例对本发明进行具体的描述，有必要在此指出的是以下实施例只用于对本发明进行进一步的说明，不能理解为对本发明保护范围的限制，本领域的技术人员可以根据上述内容对本发明作出一些非本质的改进和调整。
实施例：一种收口筒形零件内表面涂料自动涂覆装置，如图1-3所示，收口筒形零件内表面涂料自动涂覆装置包括喷枪***2、喷嘴3、转台4、装卸板6、空压机7、调速电机8、转台控制柜9、零件自转控制柜10、夹持工装11、喷嘴对中块12；所述喷枪***2、喷嘴3、喷嘴对中块12依次连接；所述喷嘴3、喷嘴对中块12为一一对应的多组；所述喷嘴对中块12为回转体结构，内侧通过细牙螺纹连接喷嘴3，外侧由直线段和斜锥段构成；所述转台4设有呈中心对称分布的多个台阶孔，每个台阶孔内安设有一个装卸板6；所述夹持工装11若干件为一组，安设于一个装卸板6的若干个台阶孔内；所述调速电机8安设于零件自转控制柜10上端；所述调速电机8与一组夹持工装11数量相同，所述调速电机8顶端的凹槽与对应夹持工装11夹持工装底端的凸起相匹配；所述空压机7与所述喷枪***2相连接；所述转台控制柜9位于所述转台4下方，与转台4相连接；所述零件自转控制柜10安设于所述转台4下方。
收口筒形零件内表面涂料自动涂覆装置工作过程如下：夹持工装11顶端夹持住收口筒形零件5底部并安设于装卸板6的台阶孔内；装卸板6安设于转台4的台阶孔内，转台4的一个台阶孔转动到工位后，调速电机8整体上移至指定位置，每台调速电机8顶端的凹槽与对应夹持工装11底端的凸起相接触，调速电机8启动，夹持工装11底端凸起进入调速电机8顶端凹槽内，调速电机8带动夹持工装11及收口筒形零件5自转。喷枪***2下移至指定位置，喷嘴3进入相应的收口筒形零件5内，此时喷嘴对中块12斜锥段（起导向作用）完全进入收口筒形零件5内，喷嘴对中块12直线段与收口筒形零件5口部为间隙配合，使喷嘴3轴线与收口筒形零件5轴线基本重合，空压机7提供压缩空气，喷嘴3开始喷涂涂料。期间，喷枪***2缓慢上移，至指定位置后，空压机7停止供气，喷嘴3停止喷涂，同时，调速电机8停机。其后，喷枪***2上移至初始位置，调速电机8下移至初始位置，至此，一个装卸板6上的全部收口筒形零件5喷涂完毕。转台控制柜9驱动转台4，使转台4旋转至指定角度，下一个装卸板6随转台4的台阶孔进入工位，开始下一组收口筒形零件5的喷涂，如此往复。
转台4穿过墙体1，操作工人作业工房与喷涂作业工房分居墙体两侧，操作工人在墙体1背面装卸收口筒形零件5。
优选地，所述转台4设有四个台阶孔。
优选地，所述调速电机8顶端的凹槽为“十”字形凹槽，对应夹持工装11底端的凸起为“十”字形凸起。
优选地，所述喷嘴对中块12斜锥段与轴线的夹角为15°。
由于采用了上述结构，收口筒形零件内表面涂料自动涂覆装置具有如下有益效果：
1、操作工人可在墙体另外一侧装卸零件，通过透明遮挡帘布等有效阻隔，可显著减轻喷射出的涂料对操作工人的影响，显著改善操作工人的工作环境。
2、除装卸零件外，均为自动化运行，不需人工操作，可大幅降低劳动强度。
3、单次可同时喷涂多件零件，且喷涂作业可连续进行，装卸零件不需停机，工作效率高。
4、通过零件自转及锥块对中，可保证零件内表面涂层具有良好的均匀性。
5、仅需通过设置喷涂过程喷枪***的上移速度就可实现对涂层厚度的控制，便于调整涂层厚度。
6、仅需替换装卸板、夹持工装、喷嘴对中块等少量工装，即可喷涂不同口径、结构的零件，调整灵活、方便。

Claims (3)

1.一种收口筒形零件内表面涂料自动涂覆装置，其特征在于：所述收口筒形零件内表面涂料自动涂覆装置包括喷枪***（2）、喷嘴（3）、转台（4）、装卸板（6）、空压机（7）、调速电机（8）、转台控制柜（9）、零件自转控制柜（10）、夹持工装（11）、喷嘴对中块（12）；所述喷枪***（2）、喷嘴（3）、喷嘴对中块（12）依次连接；所述喷嘴（3）、喷嘴对中块（12）为一一对应的多组；所述喷嘴对中块（12）为回转体结构，内侧通过细牙螺纹连接喷嘴（3），外侧由直线段和斜锥段构成；所述转台（4）设有呈中心对称分布的多个台阶孔，每个台阶孔内安设有一个装卸板（6）；所述夹持工装（11）若干件为一组，安设于一个装卸板（6）的若干个台阶孔内；所述调速电机（8）安设于零件自转控制柜（10）上端；所述调速电机（8）与一组夹持工装（11）数量相同，所述调速电机（8）顶端的凹槽与对应夹持工装（11）底端的凸起相匹配；所述空压机（7）与所述喷枪***（2）相连接；所述转台控制柜（9）位于所述转台（4）下方，与转台（4）相连接；所述零件自转控制柜（10）安设于所述转台（4）下方；
所述喷嘴对中块（12）斜锥段与轴线的夹角为15°。
2.如权利要求1所述的收口筒形零件内表面涂料自动涂覆装置，其特征在于：所述转台（4）设有四个台阶孔。
3.如权利要求1或2所述的收口筒形零件内表面涂料自动涂覆装置，其特征在于：所述调速电机（8）顶端的凹槽为“十”字形凹槽，对应夹持工装（11）底端的凸起为“十”字形凸起。
CN201811453941.5A 2018-11-30 2018-11-30 一种收口筒形零件内表面涂料自动涂覆装置 Active CN109530133B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811453941.5A CN109530133B (zh) 2018-11-30 2018-11-30 一种收口筒形零件内表面涂料自动涂覆装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811453941.5A CN109530133B (zh) 2018-11-30 2018-11-30 一种收口筒形零件内表面涂料自动涂覆装置

Publications (2)

Publication Number Publication Date
CN109530133A CN109530133A (zh) 2019-03-29
CN109530133B true CN109530133B (zh) 2020-05-26

Family

ID=65851838

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811453941.5A Active CN109530133B (zh) 2018-11-30 2018-11-30 一种收口筒形零件内表面涂料自动涂覆装置

Country Status (1)

Country Link
CN (1) CN109530133B (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021239933A1 (en) * 2020-05-29 2021-12-02 Sanofi Applicator device and applicator system for medicament containers
WO2023099597A1 (en) * 2021-12-01 2023-06-08 Sanofi Winthrop Industrie A lubricating shuttle

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113019758B (zh) * 2021-03-17 2022-04-19 烟台乐泰汽车配件有限公司 一种汽车刹车盘的表面喷涂装置及喷涂方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08155351A (ja) * 1994-12-05 1996-06-18 Masatomi Nishio 塗料噴射機の高圧気体挿入口
CN202606336U (zh) * 2012-05-08 2012-12-19 深圳市罗杰科技有限公司 一种用于缩口钢瓶内喷涂的自动喷涂装置
CN203108693U (zh) * 2012-12-27 2013-08-07 龙门多泰工业有限公司 一种喷涂机
CN105289880A (zh) * 2015-11-20 2016-02-03 沈阳黎明航空发动机(集团)有限责任公司 一种用于小尺寸零件的批量自动化喷涂方法
CN106001462A (zh) * 2016-06-21 2016-10-12 孙志军 一种用于球墨铸铁管砂芯的自动涂料机
CN107557719A (zh) * 2017-09-14 2018-01-09 佛山先进表面技术有限公司 一种环形工件热喷涂设备及其喷涂方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08155351A (ja) * 1994-12-05 1996-06-18 Masatomi Nishio 塗料噴射機の高圧気体挿入口
CN202606336U (zh) * 2012-05-08 2012-12-19 深圳市罗杰科技有限公司 一种用于缩口钢瓶内喷涂的自动喷涂装置
CN203108693U (zh) * 2012-12-27 2013-08-07 龙门多泰工业有限公司 一种喷涂机
CN105289880A (zh) * 2015-11-20 2016-02-03 沈阳黎明航空发动机(集团)有限责任公司 一种用于小尺寸零件的批量自动化喷涂方法
CN106001462A (zh) * 2016-06-21 2016-10-12 孙志军 一种用于球墨铸铁管砂芯的自动涂料机
CN107557719A (zh) * 2017-09-14 2018-01-09 佛山先进表面技术有限公司 一种环形工件热喷涂设备及其喷涂方法

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021239933A1 (en) * 2020-05-29 2021-12-02 Sanofi Applicator device and applicator system for medicament containers
WO2023099597A1 (en) * 2021-12-01 2023-06-08 Sanofi Winthrop Industrie A lubricating shuttle

Also Published As

Publication number Publication date
CN109530133A (zh) 2019-03-29

Similar Documents

Publication Publication Date Title
CN109530133B (zh) 一种收口筒形零件内表面涂料自动涂覆装置
CN202845244U (zh) 机器人四色自动喷涂工作站
CN208261096U (zh) 一种自动涂装设备
CN110449299B (zh) 一种用于五金制品加工的具有调节功能的喷涂设备
CN204974283U (zh) 一种工字钢梁喷漆装置
CN108672163A (zh) 一种盘类零件自转及公转的旋转喷漆装置
CN107008588A (zh) 用于活塞表面加工的转盘式自动喷漆机
CN111744696B (zh) 一种升降式圆柱零件防锈油漆喷涂设备
CN105344561A (zh) 一种中空玻璃生产用旋转式涂胶机
CN110586413A (zh) 一种自动抹油装置
CN206778750U (zh) 用于活塞表面加工的转盘式自动喷漆机
CN116174195A (zh) 一种便于控制回转体表面涂装膜厚均匀性的涂覆装置
CN208230217U (zh) 一种自动化涂胶装置
CN203044254U (zh) 一种全自动喷油机
CN202823770U (zh) 一种扬声器在线注胶装置
CN112337704A (zh) 一种机器人生产用喷涂装置
CN207839267U (zh) 一种自动喷漆机
CN216440924U (zh) 双工位自动喷涂机
CN207478870U (zh) 一种旋转喷涂装置
CN115338087A (zh) 一种智能切换胶口的点胶机
CN205518362U (zh) 自动喷漆机
CN211385478U (zh) 一种保温装饰板生产用自动喷漆机
CN112875208A (zh) 一种钢管家具加工装置及加工装置的精密伺服驱动***
CN208991107U (zh) 一种喷涂机器人
CN207951827U (zh) 一种金属表面喷漆设备

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant