CN109401716B - 一种快速结晶水性聚氨酯胶粘剂的制备方法 - Google Patents

一种快速结晶水性聚氨酯胶粘剂的制备方法 Download PDF

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CN109401716B
CN109401716B CN201811224816.7A CN201811224816A CN109401716B CN 109401716 B CN109401716 B CN 109401716B CN 201811224816 A CN201811224816 A CN 201811224816A CN 109401716 B CN109401716 B CN 109401716B
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邱元进
郑力铭
陈国栋
饶长贵
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Fujian Huaxialan New Material Technology Co ltd
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Abstract

本发明公开了一种快速结晶水性聚氨酯胶粘剂的制备方法,所述快速结晶水性聚氨酯胶粘剂由快速结晶水性聚氨酯分散体添加一定量助剂而成,所述快速结晶水性聚氨酯分散体由一元醇、短链双官能团化合物、多异氰酸酯、多元醇、羧基亲水剂和扩链剂聚合而成,所述水性聚氨酯胶粘剂结晶速度快,初粘力强,后期粘力好,存储稳定性好,有利于工业化大生产。

Description

一种快速结晶水性聚氨酯胶粘剂的制备方法
技术领域
本发明涉及一种快速结晶水性聚氨酯胶粘剂的制备方法。
背景技术
随着科技的发展,水性聚氨酯胶粘剂取得了长足的进步,在多个的领域替代了溶剂型聚氨酯胶粘剂。水性聚氨酯胶粘剂溶剂含量极低,绿色环保,使用便捷,粘接强度高,越来越多的人开始关注了使用水性聚氨酯胶粘剂。
目前,水性聚氨酯胶粘剂与溶剂型聚氨酯胶粘剂相比,最大的缺点在于,水性聚氨酯胶粘剂结晶速度慢,直接体现为初期粘接强度较低。这一特性使得水性聚氨酯胶粘剂替代溶剂型聚氨酯胶粘剂的用户意愿较低。
CN108084945A提出一种含纳米有机蒙脱土的聚氨酯乳液胶黏剂,采用纳米有机蒙脱土做封端剂,起到补强和诱导聚氨酯分子链结晶的效果,提高胶黏剂的初粘力,并且利用苯乙酮肟封闭异氰酸酯为潜在可反应基团,可与粘接界面的活性基团进一步反应,提高胶黏剂的粘接强度。
CN108300402A提出一种含纳米二氧化硅的聚氨酯乳液胶黏剂,采用纳米有机蒙脱土做封端剂,起到补强和诱导聚氨酯分子链结晶的效果,提高胶黏剂的初粘力,并且利用苯乙酮肟封闭异氰酸酯为潜在可反应基团,可与粘接界面的活性基团进一步反应,提高胶黏剂的粘接强度。
上述技术方案均以纳米级无机物作为聚氨酯乳液的封端剂,配合特定分子量的聚酯多元醇等,使纳米级无机物均匀稳定地分散于聚氨酯乳液中,诱导聚氨酯结晶,从而提高胶黏剂的初期粘接强度。
但无机物和有机物的相容性较差,虽然上述技术方案使用特定原料与无机物相匹配,但原料的批次差异甚至储存条件变化等均可能造成絮凝、沉淀等现象,在实际生产中可能造成严重后果。
发明内容
为了解决上述技术问题,本发明提供了一种快速结晶水性聚氨酯胶粘剂的制备方法。本发明采用异氰酸酯与短链双官能团化合物反应生成硬段,利用硬段作为晶核诱导自身结晶,从而提高胶黏剂的初期粘接强度。
本发明采取的技术方案是,本发明提供一种上述快速结晶水性聚氨酯胶粘剂的制备方法,包括如下步骤:
步骤1、将一元醇、短链双官能团化合物、多元醇和羧基亲水剂分别加入适量5A分子筛处理,静置至水含量0.05~0.1%。取1 mol多异氰酸酯,缓慢滴加已除水处理的1 mol一元醇,滴加完毕升温至60~95℃,反应1~5小时,降温至40~50℃,得预聚体A;
步骤2、将1~6mol已除水处理的短链双官能团化合物和等物质量多异氰酸酯加入步骤1所得的预聚体A中,升温至60~95℃,保温反应1~12小时后降温至40~50℃;加入18~29mol多元醇、1~5mol羧基亲水剂、19~34mol多异氰酸酯,升温至60~95℃,保温反应1~12小时后降温至40~50℃,得预聚体B;
步骤3、将0.3~0.9mol扩链剂和1000ml丙酮加入步骤2得到的预聚体B,升温至60~95℃,保温反应1~12小时后降温至40~50℃,并缓慢滴加pH调节剂调节pH=6~9,然后减压蒸馏除去丙酮,同时滴加水至固含量在40~60%范围,制得水性聚氨酯分散体C;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C 98~99.8重量份,后依次加入润湿剂0.1~0.5重量份、消泡剂0.1~0.5重量份和增稠剂0~1重量份,控制搅拌速度在500~800rpm,分散混合10~30min,即得快速结晶水性聚氨酯胶粘剂D。
所述一元醇、短链双官能团化合物、多异氰酸酯、多元醇、羧基亲水剂和扩链剂的摩尔比为1:1~6:21~40:18~29:1~5:0.3~0.9。
所述一元醇为碳原子数4~12的直链饱和一元醇。
所述短链双官能团化合物为乙二醇、1,3-丙二醇、1,4-丁二醇和乙二胺中的一种或几种的组合物。
进一步的,所述多异氰酸酯为异佛尔酮二异氰酸酯、甲苯二异氰酸酯、二苯基甲烷二异氰酸酯、六亚甲基二异氰酸酯和4,4'-二环己基甲烷二异氰酸酯中的一种或几种的组合物。
进一步的,所述多元醇为聚氧化丙烯二醇、聚乙二醇、聚四氢呋喃醚二醇、聚己内酯二醇和聚丁二烯二醇中的一种或几种的组合物。
所述羧基亲水剂为二羟甲基丙酸和二羟甲基丁酸中的一种。
所述扩链剂为乙二胺、丁二胺、已二胺中的一种或几种的组合物。
所述的润湿剂为普为化学CoaddTM W-1866、CoaddTM W-1855、CoaddTM W138和CoaddTM W110中的一种或几种的组合物;
所述的消泡剂为普为化学CoaddTM DF-420、CoaddTM DF-460、CoaddTM DF-860和CoaddTM DF825中的一种或几种的组合物;
所述增稠剂为万华化学Vesmody® U605、Vesmody® U505和Vesmody® U905中的一种或几种组合物。
本发明的有益效果在于:本发明通过调整聚氨酯的自身结构,将聚氨酯分子链中的硬段作为晶核,在聚氨酯冷却过程中诱导结晶,提高了聚氨酯胶黏剂的初期结晶度,提高胶黏剂的初期粘接强度;本发明制得的聚氨酯胶粘剂存储稳定性好,有利于工业化大生产。
具体实施方式
为详细说明本发明的技术内容、所实现目的及效果,以下结合实施方式予以说明。
实施例1
步骤1、将1-丁醇、乙二醇、聚氧化丙烯二醇1000和二羟甲基丙酸分别加入适量5A分子筛处理,静置至水含量0.05%。取1 mol异佛尔酮二异氰酸酯,缓慢滴加已除水处理的1mol 1-丁醇,滴加完毕升温至75℃,反应5小时,降温至50℃,得预聚体A1;
步骤2、将1mol已除水处理的乙二醇和1mol异佛尔酮二异氰酸酯加入步骤1所得的预聚体A1中,升温至60℃,保温反应12小时后降温至50℃;加入18mol聚氧化丙烯二醇1000、5mol二羟甲基丙酸、23mol异佛尔酮二异氰酸酯,升温至80℃,保温反应6小时后降温至40℃,得预聚体B1;
步骤3、将0.8mol乙二胺和1000ml丙酮加入步骤2得到的预聚体B1,升温至75℃,保温反应1小时后降温至40℃,并缓慢滴加氨水调节pH=7.5,然后减压蒸馏除去丙酮,同时滴加水至固含量约50%,制得水性聚氨酯分散体C1;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C1 98重量份,后依次加入润湿剂CoaddTM W-1866 0.5重量份、消泡剂CoaddTM DF825 0.5重量份和增稠剂Vesmody®U605 1重量份,控制搅拌速度在500rpm,分散混合30min,即得快速结晶水性聚氨酯胶粘剂D1。
实施例2
步骤1、将1-辛醇、1,3-丙二醇、聚乙二醇2000和二羟甲基丁酸分别加入适量5A分子筛处理,静置至水含量0.07%。取1 mol甲苯二异氰酸酯,缓慢滴加已除水处理的1 mol 1-辛醇,滴加完毕升温至60℃,反应1小时,降温至40℃,得预聚体A2;
步骤2、将6mol已除水处理的1,3-丙二醇和6mol六亚甲基二异氰酸酯加入步骤1所得的预聚体A2中,升温至95℃,保温反应1小时后降温至40℃;加入18mol聚乙二醇2000、1mol二羟甲基丁酸、19mol六亚甲基二异氰酸酯,升温至95℃,保温反应3小时后降温至50℃,得预聚体B2;
步骤3、将0.3mol丁二胺和1000ml丙酮加入步骤2得到的预聚体B2,升温至60℃,保温反应12小时后降温至45℃,并缓慢滴加三乙胺水溶液调节pH=6,然后减压蒸馏除去丙酮,同时滴加水至固含量约40%,制得水性聚氨酯分散体C2;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C2 99重量份,后依次加入润湿剂CoaddTM W110 0.1重量份、消泡剂CoaddTM DF-460 0.1重量份和增稠剂Vesmody®U505 0.8重量份,控制搅拌速度在500rpm,分散混合10min,即得快速结晶水性聚氨酯胶粘剂D2。
实施例3
步骤1、将1-十二醇、1,4-丁二醇、聚氧化丙烯二醇2000和二羟甲基丙酸分别加入适量5A分子筛处理,静置至水含量低于0.1%。取1 mol甲苯二异氰酸酯,缓慢滴加已除水处理的1 mol 1-十二醇,滴加完毕升温至95℃,反应5小时,降温至45℃,得预聚体A3;
步骤2、将3mol的已经过除水处理的1,4-丁二醇和3mol 4,4'-二环己基甲烷二异氰酸酯加入步骤1所得的预聚体A3中,升温至70℃,保温反应6小时后降温至45℃;加入29mol聚氧化丙烯二醇2000、5mol二羟甲基丙酸、34mol 4,4'-二环己基甲烷二异氰酸酯,升温至60℃,保温反应8小时后降温至40℃,得预聚体B3;
步骤3、将0.5mol已二胺和1000ml丙酮加入步骤2得到的预聚体B3,升温至80℃,保温反应6小时后降温至50℃,并缓慢滴加三乙胺水溶液调节pH=9,然后减压蒸馏除去丙酮,同时滴加水将固含量调节至50%,制得水性聚氨酯分散体C3;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C3 99.8重量份,后依次加入润湿剂CoaddTM W-1855 0.1重量份、消泡剂CoaddTM DF-860 0.1重量份,控制搅拌速度在650rpm,分散混合10min,即得快速结晶水性聚氨酯胶粘剂D3。
实施例4
步骤1、将正戊醇、1,4-丁二醇、聚乙二醇2000和二羟甲基丁酸分别加入适量5A分子筛处理,静置至水含量低于0.1%。取1 mol六亚甲基二异氰酸酯,缓慢滴加已除水处理的1mol 正戊醇,滴加完毕升温至80℃,反应3小时,降温至45℃,得预聚体A4;
步骤2、将4mol已除水处理的1,4-丁二醇和4mol甲苯二异氰酸酯加入步骤1所得的预聚体A4中,升温至75℃,保温反应8小时后降温至48℃;加入20mol聚乙二醇2000、3mol二羟甲基丁酸、25mol甲苯二异氰酸酯,升温至65℃,保温反应8.5小时后降温至50℃,得预聚体B4;
步骤3、将0.4mol丁二胺和1000ml丙酮加入步骤2得到的预聚体B4,升温至65℃,保温反应8小时后降温至50℃,并缓慢滴加三乙胺水溶液调节pH=9,然后减压蒸馏除去丙酮,同时滴加水至固含量为60%,制得水性聚氨酯分散体C4;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C4 98.5重量份,后依次加入润湿剂CoaddTM W-138 0.5重量份、消泡剂CoaddTM DF-420 0.2重量份和增稠剂Vesmody® U905 0.8重量份,控制搅拌速度在800rpm,分散混合30min,即得快速结晶水性聚氨酯胶粘剂D4。
实施例5
步骤1、将正己醇、1,3-丙二醇、聚四氢呋喃醚二醇和二羟甲基丙酸分别加入适量5A分子筛处理,静置至水含量低于0.1%。取1 mol六亚甲基二异氰酸酯,缓慢滴加已除水处理的1 mol正己醇,滴加完毕升温至80℃,反应3小时,降温至50℃,得预聚体A5;
步骤2、将2.5mol已除水处理的1,3-丙二醇和2.5mol六亚甲基二异氰酸酯加入步骤1所得的预聚体A5中,升温至60~95℃,保温反应1小时后降温至43℃;加入25mol聚四氢呋喃醚二醇、1mol二羟甲基丙酸、30mol六亚甲基二异氰酸酯,升温至85℃,保温反应7.5小时后降温至50℃,得预聚体B5;
步骤3、将0.9mol乙二胺和1000ml丙酮加入步骤2得到的预聚体B5,升温至70℃,保温反应6小时后降温至50℃,并缓慢滴加三乙胺水溶液调节pH=8,然后减压蒸馏除去丙酮,同时滴加水将固含量调节至53%,制得水性聚氨酯分散体C5;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C5 99.3重量份,后依次加入润湿剂CoaddTM W-1855 0.2重量份、消泡剂CoaddTM DF-420 0.3重量份和增稠剂Vesmody® U505 0.2重量份,控制搅拌速度在500rpm,分散混合20min,即得快速结晶水性聚氨酯胶粘剂D5。
实施例6
步骤1、将2-己醇、1,4-丁二醇、聚己内酯二醇1000和二羟甲基丁酸分别加入适量5A分子筛处理,静置至水含量低于0.1%。取1 mol六亚甲基二异氰酸酯,缓慢滴加已除水处理的1 mol 2-己醇,滴加完毕升温至72℃,反应2小时,降温至46℃,得预聚体A6;
步骤2、将1.5mol已除水处理的1,4-丁二醇和1.5mol 4,4'-二环己基甲烷二异氰酸酯加入步骤1所得的预聚体A6中,升温至85℃,保温反应12小时后降温至50℃;加入25mol聚己内酯二醇1000、2.5mol二羟甲基丁酸、22mol 4,4'-二环己基甲烷二异氰酸酯,升温至75℃,保温反应11小时后降温至40~50℃,得预聚体B6;
步骤3、将0.7mol丁二胺和1000ml丙酮加入步骤2得到的预聚体B6,升温至70℃,保温反应8小时后降温至50℃,并缓慢滴加三乙胺水溶液调节pH=7,然后减压蒸馏除去丙酮,同时滴加水将固含量调节至45%,制得水性聚氨酯分散体C6;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C6 98.8重量份,后依次加入润湿剂CoaddTM W-110 0.1重量份、消泡剂CoaddTM DF-825 0.1重量份和增稠剂Vesmody® U505 1重量份,控制搅拌速度在650rpm,分散混合15min,即得快速结晶水性聚氨酯胶粘剂D6。
将上述实施例制得的快速结晶水性聚氨酯胶粘剂D1~D6与市售水性聚氨酯胶粘剂产品E1、E2按《GB/T 30779-2014 鞋用水性聚氨酯胶粘剂》测试初期粘力和后期粘力,将标准橡胶条以橡胶处理剂处理后,70℃烘4分钟后取出,将实施例制得的快速结晶水性聚氨酯胶粘剂D1~D6与市售水性聚氨酯胶粘剂产品E1、E2薄刷在橡胶条上,70℃烘4分钟,取出后立即以1MPa压力均匀压合橡胶条,压合时间12秒。卸压后5分钟,将橡胶条在拉力机上测试初期粘力;卸压24小时后,将橡胶条在拉力机上测试后期粘力。每个胶粘剂样品制橡胶条6条,其中初期粘力3条,后期粘力3条。测试结果取平均数,如表1所示。
表1. 实施例制得的水性聚氨酯胶粘剂D1~D6与市售产品E1、E2粘结力对比
样品名称 初期粘力,N/mm 后期粘力,N/mm
胶粘剂D1 14.6 22.1
胶粘剂D2 15.1 20.3
胶粘剂D3 14.7 22.3
胶粘剂D4 14.9 21.9
胶粘剂D5 13.9 19.8
胶粘剂D6 14.9 20.6
胶粘剂E1 10.9 22.3
胶粘剂E2 11.4 21.7
从表1可以看出,胶粘剂D1~ D6的初期粘力普遍在14N/mm以上,比市售产品E1和E2高得多;从后期粘力比较,胶粘剂D1~ D6与胶粘剂E1和E2基本接近。这充分说明胶粘剂D1~D8快速结晶能力强,能够迅速提高初期强度,并且对后期粘力无影响。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等同变换,或直接或间接运用在相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (7)

1.一种快速结晶水性聚氨酯胶粘剂,其特征在于:所述的快速结晶水性聚氨酯胶黏剂,其制备方法由以下步骤构成:
步骤1、将一元醇、短链双官能团化合物、多元醇和羧基亲水剂分别加入适量5A分子筛处理,静置至水含量0.05~0.1%;
取1 mol多异氰酸酯,缓慢滴加已除水处理的1 mol一元醇,滴加完毕升温至60~95℃,反应1~5小时,降温至40~50℃,得预聚体A;
步骤2、将1~6mol已除水处理的短链双官能团化合物和等物质量多异氰酸酯加入步骤1所得的预聚体A中,升温至60~95℃,保温反应1~12小时后降温至40~50℃;加入18~29mol多元醇、1~5mol羧基亲水剂、19~34mol多异氰酸酯,升温至60~95℃,保温反应1~12小时后降温至40~50℃,得预聚体B;
步骤3、将0.3~0.9mol扩链剂和1000ml丙酮加入步骤2得到的预聚体B,升温至60~95℃,保温反应1~12小时后降温至40~50℃,并缓慢滴加pH调节剂调节pH=6~9,然后减压蒸馏除去丙酮,同时滴加水至固含量在40~60%范围,制得水性聚氨酯分散体C;
步骤4、以重量分数计,在搅拌容器中加入步骤3所得的水性聚氨酯分散体C 98~99.8份,后依次加入润湿剂0.1~0.5份、消泡剂0.1~0.5份和增稠剂0~1份,控制搅拌速度在500~800rpm,分散混合10~30min,即得快速结晶水性聚氨酯胶粘剂D;
所述一元醇为碳原子数4~12的直链饱和一元醇;
所述短链双官能团化合物为乙二醇、1,3-丙二醇、1,4-丁二醇和乙二胺中的一种或几种的组合物;
所述多异氰酸酯为异佛尔酮二异氰酸酯、甲苯二异氰酸酯、二苯基甲烷二异氰酸酯、六亚甲基二异氰酸酯和4,4'-二环己基甲烷二异氰酸酯中的一种或几种的组合物;
所述多元醇为聚氧化丙烯二醇、聚乙二醇、聚四氢呋喃醚二醇、聚己内酯二醇和聚丁二烯二醇中的一种或几种的组合物;
所述羧基亲水剂为二羟甲基丙酸和二羟甲基丁酸中的一种;
所述扩链剂为乙二胺、丁二胺、已二胺中的一种或几种的组合物;
所述的润湿剂为普为化学CoaddTM W-1866、CoaddTM W-1855、CoaddTM W138和CoaddTMW110中的一种或几种的组合物;所述的消泡剂为普为化学CoaddTM DF-420、CoaddTM DF-460、CoaddTM DF-860和CoaddTM DF825中的一种或几种的组合物;所述增稠剂为万华化学Vesmody® U605、Vesmody® U505和Vesmody® U905中的一种或几种组合物。
2.根据权利要求1中所述的快速结晶水性聚氨酯胶粘剂,其特征在于:所述的快速结晶水性聚氨酯胶黏剂,其制备方法如下:
步骤1、将1-丁醇、乙二醇、聚氧化丙烯二醇1000和二羟甲基丙酸分别加入适量5A分子筛处理,静置至水含量0.05%;
取1 mol异佛尔酮二异氰酸酯,缓慢滴加已除水处理的1 mol 1-丁醇,滴加完毕升温至75℃,反应5小时,降温至40~50℃,得预聚体A1;
步骤2、将1mol已除水处理的乙二醇和1mol异佛尔酮二异氰酸酯加入步骤1所得的预聚体A1中,升温至60℃,保温反应12小时后降温至40~50℃;加入18mol聚氧化丙烯二醇、5mol二羟甲基丙酸、23mol异佛尔酮二异氰酸酯,升温至80℃,保温反应6小时后降温至50℃,得预聚体B1;
步骤3、将0.8mol乙二胺和1000ml丙酮加入步骤2得到的预聚体B1,升温至75℃,保温反应12小时后降温至50℃,并缓慢滴加氨水调节pH=7.5,然后减压蒸馏除去丙酮,同时滴加水至固含量50%,制得水性聚氨酯分散体C1;
步骤4、以重量分数计,在搅拌容器中加入步骤3所得的水性聚氨酯分散体C1 98份,后依次加入润湿剂CoaddTM W-1866 0.5份、消泡剂CoaddTM DF825 0.5份和增稠剂Vesmody®U605 1份,控制搅拌速度在500rpm,分散混合30min,即得快速结晶水性聚氨酯胶粘剂D1。
3.根据权利要求1中所述的快速结晶水性聚氨酯胶粘剂,其特征在于:所述的快速结晶水性聚氨酯胶黏剂,其制备方法如下:
步骤1、将1-辛醇、1,3-丙二醇、聚乙二醇2000和二羟甲基丁酸分别加入适量5A分子筛处理,静置至水含量0.07%;
取1 mol甲苯二异氰酸酯,缓慢滴加已除水处理的1 mol 1-辛醇,滴加完毕升温至60℃,反应1小时,降温至40~50℃,得预聚体A2;
步骤2、将6mol已除水处理的1,3-丙二醇和6mol六亚甲基二异氰酸酯加入步骤1所得的预聚体A2中,升温至95℃,保温反应1小时后降温至40~50℃;加入18mol聚乙二醇2000、1mol二羟甲基丁酸、19mol六亚甲基二异氰酸酯,升温至95℃,保温反应3小时后降温至40℃,得预聚体B2;
步骤3、将0.3mol丁二胺和1000ml丙酮加入步骤2得到的预聚体B2,升温至60℃,保温反应12小时后降温至40℃,并缓慢滴加三乙胺水溶液调节pH=6,然后减压蒸馏除去丙酮,同时滴加水至固含量40%,制得水性聚氨酯分散体C2;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C2 99重量份,后依次加入润湿剂CoaddTM W110 0.1重量份、消泡剂CoaddTM DF-460 0.1重量份和增稠剂Vesmody® U5050.8重量份,控制搅拌速度在500rpm,分散混合10min,即得快速结晶水性聚氨酯胶粘剂D2。
4.根据权利要求1中所述的快速结晶水性聚氨酯胶粘剂,其特征在于:所述的快速结晶水性聚氨酯胶黏剂,其制备方法如下:
步骤1、将1-十二醇、1,4-丁二醇、聚氧化丙烯二醇2000和二羟甲基丙酸分别加入适量5A分子筛处理,静置至水含量低于0.1%;
取1 mol甲苯二异氰酸酯,缓慢滴加已除水处理的1 mol 1-十二醇,滴加完毕升温至95℃,反应5小时,降温至45℃,得预聚体A3;
步骤2、将3mol的已经过除水处理的1,4-丁二醇和3mol 4,4'-二环己基甲烷二异氰酸酯加入步骤1所得的预聚体A3中,升温至70℃,保温反应6小时后降温至45℃;加入29mol聚氧化丙烯二醇2000、5mol二羟甲基丙酸、34mol 4,4'-二环己基甲烷二异氰酸酯,升温至60℃,保温反应8小时后降温至40℃,得预聚体B3;
步骤3、将0.5mol已二胺和1000ml丙酮加入步骤2得到的预聚体B3,升温至80℃,保温反应6小时后降温至50℃,并缓慢滴加三乙胺水溶液调节pH=9,然后减压蒸馏除去丙酮,同时滴加水将固含量调节至50%,制得水性聚氨酯分散体C3;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C3 99.8重量份,后依次加入润湿剂CoaddTM W-1855 0.1重量份、消泡剂CoaddTM DF-860 0.1重量份,控制搅拌速度在650rpm,分散混合10min,即得快速结晶水性聚氨酯胶粘剂D3。
5.根据权利要求1中所述的快速结晶水性聚氨酯胶粘剂,其特征在于:所述的快速结晶水性聚氨酯胶黏剂,其制备方法如下:
步骤1、将正戊醇、1,4-丁二醇、聚乙二醇2000和二羟甲基丁酸分别加入适量5A分子筛处理,静置至水含量低于0.1%;
取1 mol六亚甲基二异氰酸酯,缓慢滴加已除水处理的1 mol 正戊醇,滴加完毕升温至80℃,反应3小时,降温至45℃,得预聚体A4;
步骤2、将4mol已除水处理的1,4-丁二醇和4mol甲苯二异氰酸酯加入步骤1所得的预聚体A4中,升温至75℃,保温反应8小时后降温至48℃;加入20mol聚乙二醇2000、3mol二羟甲基丁酸、25mol甲苯二异氰酸酯,升温至65℃,保温反应8.5小时后降温至50℃,得预聚体B4;
步骤3、将0.4mol丁二胺和1000ml丙酮加入步骤2得到的预聚体B4,升温至65℃,保温反应8小时后降温至50℃,并缓慢滴加三乙胺水溶液调节pH=9,然后减压蒸馏除去丙酮,同时滴加水至固含量为60%,制得水性聚氨酯分散体C4;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C4 98.5重量份,后依次加入润湿剂CoaddTM W-138 0.5重量份、消泡剂CoaddTM DF-420 0.2重量份和增稠剂Vesmody®U905 0.8重量份,控制搅拌速度在800rpm,分散混合30min,即得快速结晶水性聚氨酯胶粘剂D4。
6.根据权利要求1中所述的快速结晶水性聚氨酯胶粘剂,其特征在于:所述的快速结晶水性聚氨酯胶黏剂,其制备方法如下:
步骤1、将正己醇、1,3-丙二醇、聚四氢呋喃醚二醇和二羟甲基丙酸分别加入适量5A分子筛处理,静置至水含量低于0.1%;
取1 mol六亚甲基二异氰酸酯,缓慢滴加已除水处理的1 mol正己醇,滴加完毕升温至80℃,反应3小时,降温至50℃,得预聚体A5;
步骤2、将2.5mol已除水处理的1,3-丙二醇和2.5mol六亚甲基二异氰酸酯加入步骤1所得的预聚体A5中,升温至60~95℃,保温反应1小时后降温至43℃;加入25mol聚四氢呋喃醚二醇、1mol二羟甲基丙酸、30mol六亚甲基二异氰酸酯,升温至85℃,保温反应7.5小时后降温至50℃,得预聚体B5;
步骤3、将0.9mol乙二胺和1000ml丙酮加入步骤2得到的预聚体B5,升温至70℃,保温反应6小时后降温至50℃,并缓慢滴加三乙胺水溶液调节pH=8,然后减压蒸馏除去丙酮,同时滴加水将固含量调节至53%,制得水性聚氨酯分散体C5;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C5 99.3重量份,后依次加入润湿剂CoaddTM W-1855 0.2重量份、消泡剂CoaddTM DF-420 0.3重量份和增稠剂Vesmody®U505 0.2重量份,控制搅拌速度在500rpm,分散混合20min,即得快速结晶水性聚氨酯胶粘剂D5。
7.根据权利要求1中所述的快速结晶水性聚氨酯胶粘剂,其特征在于:所述的快速结晶水性聚氨酯胶黏剂,其制备方法如下:
步骤1、将2-己醇、1,4-丁二醇、聚己内酯二醇1000和二羟甲基丁酸分别加入适量5A分子筛处理,静置至水含量低于0.1%;
取1 mol六亚甲基二异氰酸酯,缓慢滴加已除水处理的1 mol 2-己醇,滴加完毕升温至72℃,反应2小时,降温至46℃,得预聚体A6;
步骤2、将1.5mol已除水处理的1,4-丁二醇和1.5mol 4,4'-二环己基甲烷二异氰酸酯加入步骤1所得的预聚体A6中,升温至85℃,保温反应12小时后降温至50℃;加入25mol聚己内酯二醇1000、2.5mol二羟甲基丁酸、22mol 4,4'-二环己基甲烷二异氰酸酯,升温至75℃,保温反应11小时后降温至40~50℃,得预聚体B6;
步骤3、将0.7mol丁二胺和1000ml丙酮加入步骤2得到的预聚体B6,升温至70℃,保温反应8小时后降温至50℃,并缓慢滴加三乙胺水溶液调节pH=7,然后减压蒸馏除去丙酮,同时滴加水将固含量调节至45%,制得水性聚氨酯分散体C6;
步骤4、于搅拌容器中加入步骤3所得的水性聚氨酯分散体C6 98.8重量份,后依次加入润湿剂CoaddTM W-110 0.1重量份、消泡剂CoaddTM DF-825 0.1重量份和增稠剂Vesmody®U505 1重量份,控制搅拌速度在650rpm,分散混合15min,即得快速结晶水性聚氨酯胶粘剂D6。
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