CN109355957A - 不锈钢制钢丝绳生产工艺 - Google Patents

不锈钢制钢丝绳生产工艺 Download PDF

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Publication number
CN109355957A
CN109355957A CN201811226636.2A CN201811226636A CN109355957A CN 109355957 A CN109355957 A CN 109355957A CN 201811226636 A CN201811226636 A CN 201811226636A CN 109355957 A CN109355957 A CN 109355957A
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China
Prior art keywords
stainless steel
wire rod
finished product
producing technique
rope
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CN201811226636.2A
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English (en)
Inventor
王建江
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Jiangsu Hieasy Metal Technology Co Ltd
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Jiangsu Hieasy Metal Technology Co Ltd
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Priority to CN201811226636.2A priority Critical patent/CN109355957A/zh
Publication of CN109355957A publication Critical patent/CN109355957A/zh
Withdrawn legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/525—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length for wire, for rods
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54—Furnaces for treating strips or wire
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B1/00—Constructional features of ropes or cables
    • D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0606—Reinforcing cords for rubber or plastic articles
    • D07B1/066—Reinforcing cords for rubber or plastic articles the wires being made from special alloy or special steel composition
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B5/00—Making ropes or cables from special materials or of particular form
    • D07B5/005—Making ropes or cables from special materials or of particular form characterised by their outer shape or surface properties
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B5/00—Making ropes or cables from special materials or of particular form
    • D07B5/005—Making ropes or cables from special materials or of particular form characterised by their outer shape or surface properties
    • D07B5/006—Making ropes or cables from special materials or of particular form characterised by their outer shape or surface properties by the properties of an outer surface polymeric coating

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Metal Extraction Processes (AREA)

Abstract

本发明公开了一种生产工艺，本发明涉及钢丝绳领域，具体涉及一种不锈钢制钢丝绳生产工艺，所述不锈钢制钢丝绳生产工艺，包括以下步骤：步骤一：预处理；步骤二：拉拔；步骤三：热处理；步骤四：捻股成绳；步骤五：质量检验；本发明设计合理，提供了一种不锈钢制钢丝绳生产工艺，所述不锈钢制钢丝绳生产工艺，以不锈钢为原材料进行加工，工序简洁，能耗低，断丝率低，生产效率高，综合后性能优良。

Description

不锈钢制钢丝绳生产工艺
技术领域
本发明涉及钢丝绳领域，尤其是涉及不锈钢制钢丝绳生产工艺。
背景技术
传统的钢丝绳通常用高碳钢为原材料生产加工制成，高碳钢的强度硬度较高断丝率不易把控，于此同时，高碳钢在加工过程中一旦压缩率较高，材料本身的韧性会下降，影响后续的使用效果。
发明内容
本发明为解决上述提出到的问题，为此提供了一种镀锌钢丝绳加工工艺，所述镀锌钢丝绳加工工艺的步骤包括：
步骤一；预处理：将不锈钢盘条置于放线架上，用机械进行清洁处理，清洁完成后进入涂硼设备进行涂硼处理，最后进入烘干设备烘干，得预处理线材；
步骤二；拉拔：将预处理线材置于拉拔机进行多次拉拔，拉拔完成后收线得到半成品线材；
步骤三；热处理：将拉拔处理后的半成品线材放入热处理炉进行加热处理，加热完成后进行清洗、冷却；
步骤四；拧股成绳：将镀锌后的半品线材放于拧股机上进行捻股合绳，得成品钢丝绳；
步骤五；质量检验：加工完成后对钢丝绳成品的质量进行检验，检验合格的装箱，检验不合格重新进行加工。
作为优选，所述步骤三所述热处理炉的温度在700-800℃范围内。
本发明的有益效果是：本发明设计合理，提供了一种不锈钢制钢丝绳生产工艺，所述不锈钢制钢丝绳生产工艺，以不锈钢为原材料进行加工，工序简洁，能耗低，断丝率低，生产效率高，综合后性能优良。
具体实施方式
本说明书中公开的所有特征，或公开的所有方法或过程中的步骤，除了互相排斥的特征和/或步骤以外，均可以以任何方式组合。
本说明书的任一特征，除非特别叙述，均可被其他等效或具有类似目的的替代特征加以替换。即，除非特别叙述，每个特征只是一系列等效或类似特征中的一个例子而已。
步骤一；预处理：将不锈钢盘条置于放线架上，用机械进行清洁处理，清洁完成后进入涂硼设备进行涂硼处理，最后进入烘干设备烘干，得预处理线材；
步骤二；拉拔：将预处理线材置于拉拔机进行多次拉拔，拉拔完成后收线得到半成品线材；
步骤三；热处理：将拉拔处理后的半成品线材放入热处理炉进行加热处理，加热完成后进行清洗、冷却；
步骤四；拧股成绳：将镀锌后的半品线材放于拧股机上进行捻股合绳，得成品钢丝绳；
步骤五；质量检验：加工完成后对钢丝绳成品的质量进行检验，检验合格的装箱，检验不合格重新进行加工。
本发明的有益效果是：本发明设计合理，提供了一种不锈钢制钢丝绳生产工艺，所述不锈钢制钢丝绳生产工艺，以不锈钢为原材料进行加工，工序简洁，能耗低，断丝率低，生产效率高，综合后性能优良。
本发明并不局限于前述的具体实施方式。本发明扩展到任何在本说明书中披露的新特征或任何新的组合，以及披露的任一新的方法或过程的步骤或任何新的组合。

Claims (2)

1.一种不锈钢制钢丝绳生产工艺，其特征在于，所述镀锌钢丝绳加工工艺将不锈钢作为原材料进行加工，它包括以下步骤：
步骤一；预处理：将不锈钢盘条置于放线架上，用机械进行清洁处理，清洁完成后进入涂硼设备进行涂硼处理，最后进入烘干设备烘干，得预处理线材；
步骤二；拉拔：将预处理线材置于拉拔机进行多次拉拔，拉拔完成后收线得到半成品线材；
步骤三；热处理：将拉拔处理后的半成品线材放入热处理炉进行加热处理，加热完成后进行清洗、冷却；
步骤四；拧股成绳：将镀锌后的半品线材放于拧股机上进行捻股合绳，得成品钢丝绳；
步骤五；质量检验：加工完成后对钢丝绳成品的质量进行检验，检验合格的装箱，检验不合格重新进行加工。
2.根据权利要求1所述的镀锌钢丝绳加工工艺，其特征在于，所述步骤三所述热处理炉的温度在700-800℃范围内。
CN201811226636.2A 2018-10-22 2018-10-22 不锈钢制钢丝绳生产工艺 Withdrawn CN109355957A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111621635A (zh) * 2020-04-16 2020-09-04 江苏亚盛金属制品有限公司 一种不松散钢丝绳的生产方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111621635A (zh) * 2020-04-16 2020-09-04 江苏亚盛金属制品有限公司 一种不松散钢丝绳的生产方法

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