CN109211922B - Detection device for detecting defects of toothbrush bristles - Google Patents

Detection device for detecting defects of toothbrush bristles Download PDF

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Publication number
CN109211922B
CN109211922B CN201811104722.6A CN201811104722A CN109211922B CN 109211922 B CN109211922 B CN 109211922B CN 201811104722 A CN201811104722 A CN 201811104722A CN 109211922 B CN109211922 B CN 109211922B
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Prior art keywords
station
toothbrush
frame
defect detection
product output
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Active
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CN201811104722.6A
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Chinese (zh)
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CN109211922A (en
Inventor
陈志杰
李耀庭
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Intelligent Eyes Automation Technology Guangzhou Co ltd
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Intelligent Eyes Automation Technology Guangzhou Co ltd
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Publication of CN109211922A publication Critical patent/CN109211922A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • G01N2021/8924Dents; Relief flaws

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  • Chemical & Material Sciences (AREA)
  • Biochemistry (AREA)
  • Pathology (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Immunology (AREA)
  • Analytical Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Textile Engineering (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Signal Processing (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The present invention provides a detecting device for detecting defects of toothbrush bristles, comprising: the feeding mechanism comprises a feeding belt and side guardrails positioned at two sides of the feeding belt, and a feeding trough position is arranged at the side end of the middle part of the guardrails; the detection assembly comprises a coarse positioning station, a front and rear positioning station, a precise positioning station, a first defect detection station, a defect second detection station and a product output station; the transfer assembly comprises a station transfer suspension arm and six groups of vacuum chucks arranged on the station transfer suspension arm; a first camera is arranged below the first defect detection station; a second camera is arranged below the second defect detection station; good product output belt and defective product output belt. The invention is used for realizing the two-in-one sweeping and mopping, and is convenient for personnel to execute cleaning work. The invention aims to solve the problem of how to automatically detect the lack of bristles, long bristles and forked bristles of a toothbrush.

Description

Detection device for detecting defects of toothbrush bristles
Technical Field
The present invention relates to a detecting device, and more particularly, to a detecting device for detecting defects of toothbrush bristles.
Background
With the progress of society and the development of economy, the requirements of people on the quality of products are increasingly improved, and the quality consciousness is also increasingly enhanced. Toothbrushes, however, can cause serious product quality problems during production, such as hairiness, long hair, and cross hair, due to a number of irresistible factors. The existing detection mode is basically manual detection, and the detection mode is low in precision, time-consuming, labor-consuming and missed in detection due to the fact that people are prone to fatigue and the like. Accordingly, there is a need for a new apparatus for performing bristle screening of toothbrush heads instead of manually.
Disclosure of Invention
In order to solve the technical problems, the invention discloses a detection device for detecting defects of toothbrush bristles, and the technical scheme of the invention is implemented as follows:
Detect detection device of toothbrush brush hair defect includes:
the feeding mechanism comprises a feeding belt and side guardrails positioned at two sides of the feeding belt, and a feeding trough position is arranged at the side end of the middle part of the guardrails;
The detection assembly comprises a coarse positioning station, a front and rear positioning station, a precise positioning station, a first defect detection station, a defect second detection station and a product output station;
The transfer assembly comprises a station transfer suspension arm and six groups of vacuum chucks arranged on the station transfer suspension arm, wherein the station transfer suspension arm is used for transferring toothbrush products from the feeding groove position to a coarse positioning station, a front positioning station, a rear positioning station, a precise positioning station, a first defect detection station, a second defect detection station and a product output station in sequence; a first camera is arranged below the first defect detection station; a second camera is arranged below the second defect detection station;
The good product output belt is arranged at the lower end of the product output station;
And a reject output belt having a driving mechanism for entering/exiting below the product output station.
Preferably, the transfer assembly further comprises a frame, a limiting bracket, a rotary crank, a driving motor and a transmission assembly; the limiting support is arranged on the frame, one end of the rotary crank is arranged on a driving shaft of the transmission assembly, the limiting support is used for limiting the swinging range of the other end of the rotary crank to be an upper semicircular arc, a limiting assembly for limiting the station transfer boom to be always horizontal is arranged on the frame, and the limiting assembly comprises a horizontal sliding rail sliding block assembly and a vertical sliding rail sliding block assembly; the other end of the rotary crank is pivoted to the middle part of the station transfer suspension arm.
Preferably, the coarse positioning station is provided with a wide-mouth bracket; and a lever with a rotary drive is mounted for toggling the brush section.
Preferably, the front and rear positioning stations are provided with a front frame and a rear frame, a positioning push block is arranged in front of the front frame, and a limiting groove is formed in the upper end of the rear frame.
Preferably, the accurate positioning station is provided with a rear limit frame and a front limit frame; the clamping pushing block is used for enabling toothbrush bristles to be vertically downward.
Preferably, the second defect detection station is provided with a placing rack for placing toothbrush products, a 45-degree inclined lens and a backlight plate are arranged on one side of the toothbrush product brush head, and the second defect detection station is used for being matched with the second camera to photograph the toothbrush product brush head.
Preferably, the first camera is mounted with a 25mm lens and the second camera is mounted with a TEC 55mm lens.
The implementation of the invention has the beneficial effects that:
1. The camera and machine vision technology are used for detecting the lack of bristles, long bristles and forked bristles of the toothbrush, so that stable images with outstanding characteristics can be obtained, and the detection result is stable and reliable;
2. The automatic feeding and blanking can be realized by utilizing the transfer assembly, which comprises a station transfer suspension arm and six groups of vacuum chucks arranged on the station transfer suspension arm. The six groups of vacuum sucking discs finish the action of discharging and sucking the toothbrush products by air pressure in time as long as the station transferring boom swings reciprocally in the upper semicircular track, so that the toothbrush products can be transported at each station without manual participation;
3. the whole compatibility of the equipment is strong, and the equipment can adapt to various toothbrush products without switching detection programs.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are required in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only one embodiment of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic view of the right front view of the present invention;
FIG. 2 is a schematic view of the structure of the left front view of the present invention;
FIG. 3 is a schematic view of an arrangement of a plurality of stations according to the present invention;
FIG. 4 is a schematic view of the right rear side view angle of the present invention;
FIG. 5 is a station transfer boom according to the present invention;
FIG. 6 is a schematic view of the structure of the coarse positioning station according to the present invention;
FIG. 7 is a schematic view of the structure of the front and rear positioning stations according to the present invention;
FIG. 8 is a precise positioning station according to the present invention;
FIG. 9 is a second defect inspection station according to the present invention.
Wherein, 10, a feeding belt; 11. feeding groove positions; 20. a detection assembly; 201. a coarse positioning station; 2011. a wide mouth bracket; 2012. a rotation driving device; 2013. a deflector rod; 202. front and rear positioning stations; 2021. a front frame; 2022. a rear frame; 2023. positioning the pushing block; 2024. a limit groove; 203. a precise positioning station; 2031. a rear limit frame; 2032. a front limit frame; 2033. a clamping pushing block; 204. a first defect detection station; 205. a second defect detection station; 2051. a placing rack; 2052. 45-degree tilting lens; 2053. a backlight plate; 206. a product output station; 207. a first camera; 208. a second camera; 21. a transfer assembly; 211. transferring a suspension arm at a station; 212. rotating a crank; 213. a transmission assembly; 214. a driving motor; 215. a limit bracket; 3. good product output belts; 4. a toothbrush; 5. and outputting the belt by the inferior products.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 9, a detecting device for detecting defects of toothbrush bristles, includes:
the feeding mechanism comprises a feeding belt 10 and side guardrails positioned on two sides of the feeding belt, and a feeding trough position 11 is formed at the side end of the middle part of the guardrails;
the detection assembly 20 comprises a coarse positioning station 201, a front-back positioning station 202, a precise positioning station 203, a first defect detection station 204, a second defect detection station 205 and a product output station 206;
The transfer assembly 21 comprises a station transfer boom 211 and six groups of vacuum chucks arranged on the station transfer boom, wherein the station transfer boom is used for transferring toothbrush products from the feeding tank 11 to a coarse positioning station 201, a front positioning station 202, a rear positioning station 202, a precise positioning station 203, a first defect detection station 204, a defect second detection station 205 and a product output station 206 in sequence; a first camera 207 is mounted below the first defect detection station 204; a second camera 208 is mounted below the second defect inspection station 205;
a good product output belt 3 mounted at the lower end of the product output station 206;
and a defective output belt 5 having a driving mechanism for entering/exiting from below the product output station, and if the defect is not found in the inspection assembly 20, the defective output belt 5 is not pushed into a position below the product output station, and is directly blanked to the good output belt 3. If the inspection assembly 20 finds that the current toothbrush is defective, the reject output belt 5 is pushed into position below the product output station for carrying away reject.
In order to facilitate the smooth transportation of the toothbrush products 4 in each station of the apparatus, as a preferred solution, the transfer assembly 21 further comprises a frame, a limit bracket, a rotary crank 212, a driving motor 214 and a transmission assembly 213; the limiting support is mounted on the frame, one end of the rotary crank 212 is mounted on a driving shaft of the transmission assembly, the limiting support is used for limiting the swing range of the other end of the rotary crank 212 to be an upper semicircular arc, and in the upper semicircular arc track, a first movement dead point is located at one end point of the upper semicircular arc, and a second movement dead point is located at the other end point of the upper semicircular arc, so that reciprocating taking actions can be executed. The machine frame is provided with a limiting assembly for limiting the station transferring boom to be always kept horizontal, and the limiting assembly comprises a horizontal sliding rail sliding block assembly, a middle sliding plate and a vertical sliding rail sliding block assembly. The horizontal sliding rail is arranged on the frame, the middle sliding plate is movably arranged on the horizontal sliding rail through a horizontal sliding block, then the back surface of the middle sliding plate is provided with a vertical sliding rail, and the station transfer suspension arm 211 can always keep horizontal movement along a semicircular track through the installation of a vertical sliding block which is in sliding fit with the vertical sliding rail; the other end of the rotary crank is pivoted to the middle part of the station transfer suspension arm. In practice, as long as the station transfer boom 2 swings reciprocally in the upper semicircular arc track, six groups of vacuum chucks finish the action of discharging and sucking toothbrush products by air pressure once in time, namely, the action of discharging and sucking the toothbrush products once again is executed when the movement dead point is reached each time, so that the toothbrush products can be transported at each station without manual participation;
As a preferable scheme, the coarse positioning station is provided with a wide-mouth bracket; and a lever with a rotary drive is mounted for toggling the brush section.
As a preferable scheme, the front and rear positioning stations are provided with a front frame and a rear frame, a positioning push block is arranged in front of the front frame, and a limiting groove is formed in the upper end of the rear frame.
As a preferable scheme, the accurate positioning station is provided with a rear limit frame and a front limit frame; the clamping pushing block is used for enabling toothbrush bristles to be vertically downward.
As a preferable scheme, the second defect detection station is provided with a placing rack for placing toothbrush products, and a 45-degree inclined lens and a backlight plate are arranged on one side of the toothbrush product brush head and are used for being matched with the second camera to photograph the toothbrush product brush head.
As a preferred solution, the first camera is mounted with a 25mm lens, and the second camera is mounted with a TEC 55mm lens.
It should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (3)

1. Detect detection device of toothbrush brush hair defect, its characterized in that: comprising the following steps: the feeding mechanism comprises a feeding belt and side guardrails positioned at two sides of the feeding belt, and a feeding trough position is arranged at the side end of the middle part of the side guardrails; the detection assembly comprises a coarse positioning station, a front and rear positioning station, a precise positioning station, a first defect detection station, a second defect detection station and a product output station; the transfer assembly comprises a station transfer suspension arm and six groups of vacuum chucks arranged on the station transfer suspension arm, wherein the station transfer suspension arm is used for transferring toothbrush products from the feeding groove position to a coarse positioning station, a front positioning station, a rear positioning station, a precise positioning station, a first defect detection station, a second defect detection station and a product output station in sequence; a first camera is arranged below the first defect detection station, and a wide-mouth bracket is arranged at the coarse positioning station; a second camera is arranged below the second defect detection station; the good product output belt is arranged at the lower end of the product output station; the inferior product output belt is provided with a driving mechanism for entering/exiting the lower part of the product output station; and a lever with a rotary drive, the lever for toggling the brush section; the transfer assembly further comprises a frame, a limiting bracket, a rotary crank, a driving motor and a transmission assembly; the limiting support is arranged on the frame, one end of the rotary crank is arranged on a driving shaft of the transmission assembly, the limiting support is used for limiting the swinging range of the other end of the rotary crank, the swinging range is an upper semicircular arc, the frame is provided with a limiting assembly for limiting the station transfer boom to be always horizontal, and the limiting assembly comprises a horizontal sliding rail sliding block assembly and a vertical sliding rail sliding block assembly; the other end of the rotary crank is pivoted to the middle part of the station transfer suspension arm; the second defect detection station is provided with a placing rack for placing toothbrush products, a 45-degree inclined lens and a backlight plate are arranged on one side of a toothbrush product brush head and used for being matched with the second camera shooting toothbrush product brush head, the first camera is provided with a 25mm lens, and the second camera is provided with a TEC 55mm lens.
2. The detecting device for detecting defects of toothbrush bristles according to claim 1, wherein: the front and rear positioning stations are provided with a front frame and a rear frame, a positioning push block is arranged in front of the front frame, and a limiting groove is formed in the upper end of the rear frame.
3. The detecting device for detecting defects of toothbrush bristles according to claim 1, wherein: the accurate positioning station is provided with a rear limit frame and a front limit frame; the clamping pushing block is used for enabling toothbrush bristles to be vertically downward.
CN201811104722.6A 2018-09-21 2018-09-21 Detection device for detecting defects of toothbrush bristles Active CN109211922B (en)

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CN201811104722.6A CN109211922B (en) 2018-09-21 2018-09-21 Detection device for detecting defects of toothbrush bristles

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Application Number Priority Date Filing Date Title
CN201811104722.6A CN109211922B (en) 2018-09-21 2018-09-21 Detection device for detecting defects of toothbrush bristles

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CN109211922B true CN109211922B (en) 2024-06-18

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CN209055477U (en) * 2018-09-21 2019-07-02 慧眼自动化科技(广州)有限公司 Detect the detection device of toothbrush bristle defect

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CN209055477U (en) * 2018-09-21 2019-07-02 慧眼自动化科技(广州)有限公司 Detect the detection device of toothbrush bristle defect

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