CN109160215A - Battery tray tinuous production - Google Patents
Battery tray tinuous production Download PDFInfo
- Publication number
- CN109160215A CN109160215A CN201811127928.0A CN201811127928A CN109160215A CN 109160215 A CN109160215 A CN 109160215A CN 201811127928 A CN201811127928 A CN 201811127928A CN 109160215 A CN109160215 A CN 109160215A
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- Prior art keywords
- plate
- battery tray
- driving mechanism
- milling
- longitudinally
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 102
- 238000003801 milling Methods 0.000 claims abstract description 77
- 230000000712 assembly Effects 0.000 claims abstract description 34
- 238000000429 assembly Methods 0.000 claims abstract description 34
- 238000004080 punching Methods 0.000 claims abstract description 34
- 238000010079 rubber tapping Methods 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 32
- 238000009434 installation Methods 0.000 claims abstract description 29
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000005192 partition Methods 0.000 claims description 34
- 239000000758 substrate Substances 0.000 claims description 26
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 22
- 230000001737 promoting effect Effects 0.000 claims description 9
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 238000010924 continuous production Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 19
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention discloses battery tray tinuous productions, feed mechanism, cutting agency including bracket and positioned at bracket longitudinally both ends, bracket includes symmetrically arranged left support, right support, identical first driving mechanism of structure, the second driving mechanism, third driving mechanism, the 4th driving mechanism are arranged at intervals on the bracket longitudinally, installation milling shape component in first driving mechanism, installation fluting component in second driving mechanism, tapping component is punched in installation in third driving mechanism, installation milling side channel component in the 4th mechanism；Milling shape component, fluting component, punching tapping component, milling side channel component are integrated on left support, left support, enter battery tray clamp assemblies using the battery tray in feeding mechanism push material frame, by the way that the integral multiple of battery tray length will be set between two procedures adjacent on battery tray clamp assemblies, preceding road battery tray is pushed using rear road battery tray and then carries out continuous production.
Description
Technical field
The present invention relates to electromagnetism pallets, and in particular to battery tray tinuous production.
Background technique
The production of battery tray, including milling profile mechanism, grooving mechanism, punching tapping machine structure, milling side channel mechanism, cleaning machine
The processes such as structure, the production of current battery pallet, using market existing equipment, each mechanism is individually operated.So that by a procedure
It goes to another procedure and needs transitional facility or manual operation, cause the time needed in the production of every procedure often (in including
Turn the time), lead to inefficiency.
Summary of the invention
In view of the above technical problems, the present invention provides a kind of battery tray tinuous productions, in the bracket lengthwise side
It is arranged at intervals with identical first driving mechanism of structure, the second driving mechanism, third driving mechanism, the 4th driving mechanism upwards,
Installation mills shape component in first driving mechanism, installation fluting component in the second driving mechanism, installs and beats in third driving mechanism
Hole tapping component, installation milling side channel component in the 4th mechanism, to realize that multiple working procedure is integrated on same bracket, lesser
Continuous production is realized in place space, saves space occupied, reduces investment, save the cost.
In order to solve the above technical problems, one technical scheme adopted by the invention is that:
Battery tray tinuous production, feed mechanism, cutting agency including bracket and positioned at bracket longitudinally both ends, branch
Frame includes symmetrically arranged left support, right support, and structure identical first is arranged at intervals on the bracket longitudinally and is driven
Motivation structure, the second driving mechanism, third driving mechanism, the 4th driving mechanism, installation milling shape component in the first driving mechanism, the
Fluting component is installed, tapping component is punched in installation in third driving mechanism, and installation mills side channel in the 4th mechanism in two driving mechanisms
Component；
Feed mechanism includes the material frame for placing battery pallet, and material frame is by the first side frame, the second side frame, third side frame, the 4th
The frame structure for the upper end opening that side frame is constituted, the first side frame and third side frame are arranged parallel on the horizontally long direction of bracket, and second
Side frame and the 4th side frame are arranged parallel on bracket longitudinally,
First upper side frame of first side frame is equipped with the knob of arc, and third side frame includes third lower frame, third top
Frame and two third side frames are equipped with munnion between two third side frames,
It is respectively provided with the horizontal frame on its prominent surface in the opposite face of second side frame and the 4th side frame, horizontal frame upper surface is to use
In the burnishing surface of battery-mounted pallet；
For promoting the hoisting mechanism of height where battery tray in material frame, including promotion pedestal, promoting pedestal includes that promotion is perpendicular
Plate, is promoted and at least two parallel arrangement of lift rails is arranged on riser on the end face of material frame, and lift rail is equipped with and mentions
Rise sliding block, promote sliding block and be fixedly connected and cup one hand in the other before the chest, cup one hand in the other before the chest there are two, and described cup one hand in the other before the chest by munnion two sides insertion material frame and being located at
Below the horizontal frame,
The upper end for promoting riser is fixed with lifting cylinder mounting base, and lifting cylinder, lifting cylinder are installed in lifting cylinder mounting base
Piston rod connecting fork chiral substrate；
It is erected at the battery tray push cylinder above material frame by auxiliary stand, battery tray push cylinder is used for battery tray
Disk pushes battery tray clamp assemblies to by material frame, and battery tray clamp assemblies are between left support, right support, the battery tray
The connection push top of disk push cylinder, push top lower end surface and the second side frame upper surface gap cooperate；
Cutting agency and the feed mechanism are symmetrically mounted on the both ends of the bracket；
, left support includes rack body, and rack body includes lifting component, support component, and support component is fixed on lifting component
Upper surface, support component includes upper plate, and upper plate upper surface is set there are two the guide rail extended in horizontally long direction interval longitudinally,
Upper plate upper surface be additionally provided with along longitudinally extend rack assembly, rack assembly be located at upper plate upper surface apart from right support far
Side, rack assembly includes the fixed plate being fixed on upper plate, the rack gear that is mounted in fixed plate, and rack gear includes stripes, tooth
Portion, teeth portion are located at stripes lower end；
First driving mechanism includes transverse beam assembly, and transverse beam assembly left end is equipped with left gear, and right end is equipped with right gear；Left gear and a left side
Rack gear on bracket engages, the rack gear engagement on right gear and right support；Transverse beam assembly includes driving the left gear, right gear
The driving source of rotation, crossbeam, mill cutter assemblies, transversal driving mechanism, longitudinal driving mechanism, transversal driving mechanism include being arranged in cross
Cross lead screw on beam and the transverse slider being arranged on the cross lead screw；Longitudinal driving mechanism includes longitudinally mounted seat, sets
It sets in the longitudinal screw mandrel on longitudinally mounted seat and the longitudinal sliding block being arranged in the longitudinal screw mandrel, longitudinally mounted seat is fixedly connected
Transverse slider, longitudinal sliding block are fixedly connected with mill cutter assemblies；Driving source include rotation axis and drive the rotation axis rotate motor,
Rotation axis one end connects left gear, and the other end connects right gear；
Transverse beam assembly further includes left crossbeam mounting base, right crossbeam mounting base, left crossbeam mounting base be stuck on the guide rail of left support with
The guide rail of the left support is slidably matched on longitudinally, right crossbeam mounting base be stuck on the guide rail of right support with it is described
The guide rail of right support is slidably matched on longitudinally；
The horizontal drive motor mounting plate for driving the cross lead screw rotation is fixedly installed in the right crossbeam mounting base, it is horizontal
Horizontal drive motor is installed on driving motor mounting plate；
The longitudinal sliding block of second driving mechanism is fixedly connected with fluting component, and the longitudinal sliding block of third driving mechanism is fixedly connected with punching
Tapping component, the sliding block of the 4th driving mechanism are fixedly connected with milling side channel component,
On left support between the third driving mechanism and the 4th driving mechanism and the first driving mechanism and preceding working procedure it
Between sections inner side be equipped with milling cutter tool magazine；
Be lifted component include lifting pedestal, the lifting pedestal be plate, lifting pedestal longitudinally on equipped with several with
The lifting unit that the lifting pedestal is fixedly connected, two neighboring lifting unit interval arrangement, the setting lifting of lifting unit upper end
Upper plate, lifting upper plate includes several first upper plates, the second upper plate, and the first upper plate, the second upper plate are being staggered, and is lifted
The head end of plate and end are the first upper plate, and the second upper plate is plate, and the first upper plate includes the first plate and is arranged first
The locking mechanism of plate opposite end, locking mechanism include L shaped plate, and L shaped plate includes transverse slat, riser, and riser is mounted on the cross
Plate lower end surface, transverse slat upper surface are equipped with latch segment, and latch segment is equipped with threaded hole, and lifting unit is polygon tube body, adjacent
By setting connecting partition between two lifting units, two opposite sides of connecting partition are respectively at two neighboring lifting unit
It is fixedly connected, connecting partition lower end surface is fixedly connected with lifting pedestal, connecting partition upper surface and the cooperation of lifting upper plate interval.
On the basis of the embodiment above, preferably, fixed plate is T font fixed plate, fixed plate includes transverse slat, erects
Plate, rack gear are located at the side of riser, and the other side of riser is equipped with several in the spaced riser stiffening plate of longitudinally.
On the basis of the embodiment above, preferably, both side plate is concave shape side plate, the recess of both side plate is set opposite to each other
It sets, the region between the both side plate is equipped with several baffle assemblies, and baffle assembly includes first partition, second partition, the
One partition is fixedly connected with second partition, and the angle between first partition, second partition is 60 degree, partition and the horizontally long side
To angle be 30 degree.
On the basis of the embodiment above, reinforce preferably, being equipped with several side plates in the recess of concave shape side plate
Plate.
On the basis of the embodiment above, preferably, crossbeam includes liner, shell, liner is round tube shape structure, outside
Shell is square tube type structure, and shell includes bottom plate, front side board, back side panel, upper plate, left end cap, right end cap, in the liner and shell
Between the liner is fixedly connected with shell by several stiffening plates, several described stiffening plates are in liner axis direction
On be evenly spaced on.
On the basis of the embodiment above, preferably, motor is mounted in shell and is located at below the liner, it is double
Export spindle motor includes left output shaft, right output shaft, and left output shaft passes through left end cap and connects left gear, and right output shaft passes through the right side
End cap connects right gear, passes through bearing fit between left output shaft and left end cap and right output shaft and right end cap.
On the basis of the embodiment above, preferably, front side board outer end face, which is equipped with, is longitudinally spaced distribution laterally
Two cross slide ways and the cross lead screw between described two cross slide ways, cross lead screw both ends extended are connected and fixed
Horizontal drive motor is connected in one end of the lateral bearing of front side board outer end face, cross lead screw, longitudinally mounted seat front end face is equipped with
It is horizontally spaced apart two longitudinal rails longitudinally extended and the longitudinal screw mandrel between described two longitudinal rails,
The both ends of longitudinal screw mandrel are fixed on longitudinally mounted seat by longitudinal bearing, and the upper end of longitudinal screw mandrel connects vertical drive motor,
Longitudinal sliding block in longitudinal screw mandrel is fixedly connected with mill cutter assemblies, and the cutter head of mill cutter assemblies is located at the lower end of mill cutter assemblies.
On the basis of the embodiment above, it is arranged at least two close to the side of material frame on riser preferably, being promoted
Parallel arrangement of lift rail, the other side have been arranged counterweight and have increased the promotion stiffening plate of intensity.
On the basis of the embodiment above, preferably, auxiliary stand include bracket include the first auxiliary stand and
The gate beam being mounted on battery tray clamp assemblies, the first auxiliary stand and gate beam upper surface are set parallel by two
The cross bar set is fixed by the distance between first auxiliary stand and gate beam.
On the basis of the embodiment above, preferably, battery tray clamp assemblies include clamping substrate, described
Clamping substrate upper surface is equipped with the first bracket, the second bracket that extend along longitudinally, the first bracket and the second bracket it is opposite
Face is equipped with the recess mobile in longitudinally for battery tray, and the recess is by the lengthwise on the first bracket, the second bracket
First vertical plane of direction extension, first level face are constituted, and first level face is used for battery-mounted pallet, and the first vertical plane is used for
Battery tray is limited,
Milling shape die assembly, grooving mould component, punching threading die are sequentially installed on the clamping substrate longitudinally
Have component, milling side channel die assembly,
Milling shape die assembly includes mold, milling shape limiting cylinder under milling shape upper mold, milling shape,
The upper surface of first bracket and the second bracket installation milling shape upper mold, the installation milling shape lower die on the clamping substrate
Have, mold holds out against cylinder by several milling shapes and constitutes under the milling shape, and also installation mills shape on the clamping substrate
Limiting cylinder, milling shape limiting cylinder are located at lower mold on the extended line of clamping substrate longitudinally, mill shape limiting cylinder
There are two at least, and it is arranged parallel on the clamping horizontally long direction of substrate；
Grooving mould component includes fluting upper mold, slot lower mold, fluting limiting cylinder；
Punching tapping die component includes mold, punching tapping limiting cylinder under punching tapping upper mold, punching tapping；
Milling side channel die assembly includes mold, milling side channel limiting cylinder under milling side channel upper mold, milling side channel；
Mill mold under shape, mold, milling side channel lower die structure are identical under slot lower mold, punching tapping；
It mills shape limiting cylinder, fluting limiting cylinder, punching tapping limiting cylinder, mill side channel limiting cylinder and corresponding lower mold
Installation site it is identical；
Mill mold under shape, adjacent interval between the two is long in mold under mold, milling side channel under slot lower mold, punching tapping
Degree is the battery tray length of integral multiple.
The beneficial effects of the present invention are:
Milling shape component, fluting component, punching tapping component, milling side channel component are integrated on left support, left support, utilize feeding
Battery tray in mechanism push material frame enters battery tray clamp assemblies, by by twice adjacent on battery tray clamp assemblies
The integral multiple of battery tray length is set between process, using rear road battery tray push preceding road battery tray so that into
Row continuous production.
In addition, by setting milling shape, fluting, punching tapping, milling side channel limiting cylinder, because battery tray is to required precision
Height avoids the problem that causing battery tray to slide on first level face when directlying adopt cylinder push infinite place leads to error.
The design cooperated using rack and pinion can make its such as slot with subsequent production technology cabinet, punching tapping machine
Structure, milling side channel mechanism etc. form tinuous production, so that effectively save place space, saves manufacturing cost.
Because support component need to keep certain height, therefore the height that lifting base assembly improves support component is designed, because of lift
The presence of base assembly is risen, therefore through-hole will be set on bottom plate, can effectively save the dosage of bottom plate steel, saves material, is reduced
The weight of bracket component, is readily transported, and reduces cost.
Region between both side plate is equipped with several baffle assemblies, is connect by the both ends of several partitions with both side plate,
Weight is reduced while guaranteeing support component intensity, to reduce cost.
Both side plate is constituted using two concave shape side plates being disposed opposite to each other, on the one hand convenient for the dress between both side plate and bottom plate
Match, on the other hand the intensity of both side plate can be effectively ensured and material can be saved by the design of side plate stiffening plate.
The combination of both side plate, side plate stiffening plate, can be effectively ensured the intensity of support component, and greatly reduce weight, just
In transport, reduce costs.
It is arranged between two neighboring lifting unit by partition, so that entirely the lifting unit of lifting component forms a view
Entirety in feel is substituted using homogeneous tube relative to that will be lifted unit, can save material utilization amount, reduces transportation cost, in lifting base
Seat longitudinally is equipped with several lifting units being fixedly connected with the lifting pedestal, and lifting unit is coating steel pipe, can
The usage amount of effectively save steel reduces the weight of lifting component, saves material, reduces transportation cost.
Crossbeam includes liner, shell, and liner is round tube shape structure, and shell is square tube type structure, is led between liner and shell
It crosses several stiffening plates and is fixedly connected with the liner with shell, because milling shape equipment totality load-bearing is big, therefore, crossbeam needs are adopted
With steel, according to solid steel, high production cost, according to smaller solid steel, because of transversal driving mechanism, zigzag tread patterns machine
Structure and milling shape component are larger, on the one hand install constant, on the other hand also seriously affect equipment overall aesthetic degree；Therefore, this hair
It is bright to be effectively reduced using round tube, shell folder stiffening plate design when guaranteeing that crossbeam has larger volume to meet installation requirements
The weight of crossbeam.The intensity of crossbeam is effectively ensured in the design of stiffening plate.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for milling shape driving mechanism；
Fig. 2 is that Fig. 1 removes the structural schematic diagram after upper plate, waveform cover board；
Fig. 3 is that Fig. 2 removes the structural schematic diagram after waveform cover board；
Fig. 4 is the structural schematic diagram that Fig. 3 removes transversal driving mechanism, longitudinal driving mechanism；
Fig. 5 is that Fig. 4 removes the structural schematic diagram after front side board；
Fig. 6 is the structural schematic diagram that Fig. 1 removes transverse beam assembly；
Fig. 7 is the structural schematic diagram that left support removes upper plate；
Fig. 8 is the structural schematic diagram of rack assembly；
Fig. 9 is the assembling schematic diagram for being lifted component and bottom plate；
Figure 10 is the perspective view for being lifted component；
Figure 11 is the structural schematic diagram that Figure 10 removes first upper plate, the second upper plate；
Figure 12 is the structural schematic diagram of the first upper plate；
Figure 13 is the general assembly drawing of bracket and driving mechanism；
Figure 14 is the structural schematic diagram of feed mechanism；
Figure 15 is the structural schematic diagram of material frame
Figure 16 is the cooperation schematic diagram of material frame and the first auxiliary stand and gate beam；
Figure 17 is the structural schematic diagram of substrate of cupping one hand in the other before the chest；
Figure 18 is structural schematic diagram of the invention；
Figure 19 is the cooperation schematic diagram of battery tray clamp assemblies and feeding, discharge mechanism
Figure 20 is that Figure 19 removes the structural schematic diagram after upper mold；
Figure 21 is the structural schematic diagram that battery tray clamp assemblies milling shape mold components remove upper mold.
Specific embodiment
With reference to embodiment, the specific embodiment of the present invention is further described.
As shown in Fig. 1-2 1, battery tray tinuous production, including bracket and positioned at the upper of bracket longitudinally both ends
Expect mechanism, cutting agency, bracket includes symmetrically arranged left support 1, right support 2, is spaced and sets on the bracket longitudinally
It is equipped with identical first driving mechanism of structure, the second driving mechanism, third driving mechanism, the 4th driving mechanism, the first driving machine
Installation mills shape component 5 on structure, installation fluting component 15 in the second driving mechanism, installation punching tapping group in third driving mechanism
Part 16, installation milling side channel component 17 in the 4th mechanism；.
Feed mechanism includes the material frame 21 for placing battery pallet, and material frame is by the first side frame 211, the second side frame 212,
The frame structure for the upper end opening that three side frames 213, the 4th side frame 214 are constituted, the first side frame and third side frame are in the horizontally long side of bracket
Parallel setting, the second side frame and the 4th side frame are arranged parallel on bracket longitudinally upwards,
First upper side frame of first side frame is equipped with the knob 2111 of arc, and third side frame includes third lower frame, third
Upper side frame and two third side frames are equipped with munnion 2131 between two third side frames,
The horizontal frame 2141,2121 on its prominent surface, horizontal frame are respectively provided in the opposite face of second side frame and the 4th side frame
Upper surface is the burnishing surface for battery-mounted pallet；
For promoting the hoisting mechanism of height where battery tray in material frame, including promotion pedestal 22, promoting pedestal includes being promoted
Riser 221 is promoted and at least two parallel arrangement of lift rails 222, lift rail is arranged on the end face of material frame on riser
Be equipped with and promote sliding block 223, promote sliding block and be fixedly connected and cup one hand in the other before the chest 224, cup one hand in the other before the chest there are two, and described cupping one hand in the other before the chest is inserted by munnion two sides
Enter in material frame and be located at below the horizontal frame,
The upper end for promoting riser is fixed with lifting cylinder mounting base 225, installs lifting cylinder 226 in lifting cylinder mounting base, mentions
Rise the piston rod connecting fork chiral substrate 227 of cylinder；
It is erected at the battery tray push cylinder 2311 above material frame by auxiliary stand 23, battery tray push cylinder is used for will
Battery tray pushes battery tray clamp assemblies to by material frame, and battery tray clamp assemblies are described between left support, right support
Battery tray push cylinder connection push top 2312, push top lower end surface and the second side frame upper surface gap cooperate；
Cutting agency and the feed mechanism are symmetrically mounted on the both ends of the bracket；
Wherein, it is promoted on riser and at least two parallel arrangement of lift rails is set close to the side of material frame, the other side is arranged
Counterweight and the promotion stiffening plate 228 for increasing intensity.
Auxiliary stand includes the auxiliary that bracket includes the first auxiliary stand 231 and is mounted on battery tray clamp assemblies
Crossbeam 232, the first auxiliary stand and gate beam upper surface assist branch for described first by two parallel arrangement of cross bars 233
The distance between frame and gate beam are fixed.
It cups one hand in the other before the chest settable groove 2271 at substrate center, the width of groove is equal to the width of munnion, when munnion is caught in groove,
Holding is cupped one hand in the other before the chest clearance fit between substrate and munnion
Battery tray clamp assemblies include clamping substrate 24, in the clamping substrate upper surface equipped with extending along longitudinally
The opposite face of first bracket 241, the second bracket 242, the first bracket and the second bracket, which is equipped with, to be moved for battery tray in longitudinally
Dynamic recess 243, the recess is by the first vertical plane that longitudinally extends on the first bracket, the second bracket, first
Horizontal plane is constituted, and first level face is used for battery-mounted pallet, and the first vertical plane is used to limit battery tray,
Milling shape die assembly, grooving mould component, punching threading die are sequentially installed on the clamping substrate longitudinally
Have component, milling side channel die assembly,
Milling shape die assembly includes mold, milling shape limiting cylinder under milling shape upper mold, milling shape,
The upper surface of first bracket and the second bracket installation milling shape upper mold 246, the installation milling shape on the clamping substrate
Lower mold, mold holds out against cylinder 244 by several milling shapes and constitutes under the milling shape, also installs on the clamping substrate
Shape limiting cylinder 245 is milled, milling shape limiting cylinder is located at lower mold on the extended line of clamping substrate longitudinally, mills shape
Limiting cylinder at least there are two, and clamping the horizontally long direction of substrate on be arranged parallel；
Grooving mould component includes fluting upper mold 25, slot lower mold, fluting limiting cylinder；
Punching tapping die component includes mold, punching tapping limiting cylinder under punching tapping upper mold 26, punching tapping；
Milling side channel die assembly includes mold, milling side channel limiting cylinder under milling side channel upper mold 27, milling side channel；
Mill mold under shape, mold, milling side channel lower die structure are identical under slot lower mold, punching tapping；
It mills shape limiting cylinder, fluting limiting cylinder, punching tapping limiting cylinder, mill side channel limiting cylinder and corresponding lower mold
Installation site it is identical；
Mill mold under shape, adjacent interval between the two is long in mold under mold, milling side channel under slot lower mold, punching tapping
Degree is the battery tray length of integral multiple.
Left support includes rack body, and rack body includes lifting component 101, support component 102, and support component is fixed on
It is lifted component upper surface, support component is shell structure, and support component includes upper plate 1021, both side plate 1022, bottom plate 1023, on
Plate upper surface is set there are two the guide rail 10211 extended in horizontally long direction interval longitudinally, and upper plate upper surface is additionally provided with along vertical
Length direction extends rack assembly, and rack assembly is located at the outside of guide rail, and rack assembly includes the fixed plate being fixed on upper plate
1024, the rack gear 1025 being mounted in fixed plate, rack gear include stripes, teeth portion, and teeth portion is located at stripes lower end.
First driving mechanism includes transverse beam assembly, and transverse beam assembly left end is equipped with left gear 3, and right end is equipped with right gear；Left tooth
Rack gear on wheel and left support engages, the rack gear engagement on right gear and right support.
Transverse beam assembly includes driving the left gear, the driving source of right gear rotation, crossbeam, transversal driving mechanism, longitudinal direction
Driving mechanism, transversal driving mechanism include the cross lead screw 6 being arranged on crossbeam and the transverse direction being arranged on the cross lead screw
Sliding block；Longitudinal driving mechanism includes that longitudinally mounted seat 7, the longitudinal screw mandrel 8 being arranged on longitudinally mounted seat and setting are vertical at this
Longitudinal sliding block on screw rod, longitudinally mounted seat are fixedly connected with transverse slider, and longitudinal sliding block is fixedly connected with mill cutter assemblies；
Driving source includes rotation axis 9, motor 10, and rotation axis one end connects left gear, and the other end connects right gear.
Transverse beam assembly further includes left crossbeam mounting base 12, right crossbeam mounting base 14, and left crossbeam mounting base is stuck in left support
Guide rail on guide rail with the left support is slidably matched on longitudinally, and right crossbeam mounting base is stuck on the guide rail of right support
It is slidably matched on longitudinally with the guide rail of the right support；
The horizontal drive motor mounting plate 19 for driving the cross lead screw rotation is fixedly installed in the right crossbeam mounting base,
Horizontal drive motor 20 is installed on horizontal drive motor mounting plate；
The longitudinal sliding block of second driving mechanism is fixedly connected with fluting component, and the longitudinal sliding block of third driving mechanism is fixedly connected with punching
Tapping component, the sliding block of the 4th driving mechanism are fixedly connected with milling side channel component,
On left support between the third driving mechanism and the 4th driving mechanism and the first driving mechanism and preceding working procedure it
Between sections inner side be equipped with milling cutter tool magazine 18.
Being lifted component includes lifting pedestal 201, and the lifting pedestal is plate, if being equipped on lifting pedestal longitudinally
The dry lifting unit 202 being fixedly connected with the lifting pedestal, two neighboring lifting unit interval arrangement are lifted unit upper end
Setting lifting upper plate 203, lifting upper plate includes several first upper plates 2031, the second upper plate 2032, the first upper plate, the second upper plate
It is being staggered, and the head end of lifting upper plate and end are the first upper plate, the second upper plate is plate, and the first upper plate includes first
Plate and the locking mechanism 204 that the first plate opposite end is arranged in, locking mechanism include L shaped plate, and L shaped plate includes transverse slat
2041, riser 2042, riser are mounted on the transverse slat lower end surface, and transverse slat upper surface is equipped with latch segment 2043, and latch segment is equipped with
Threaded hole 2044, lifting unit are polygon tube body, pass through setting connecting partition 205 between two neighboring lifting unit, even
It connects two opposite sides of partition to be fixedly connected respectively at two neighboring lifting unit, connecting partition lower end surface and lifting pedestal are solid
Fixed connection, connecting partition upper surface and the cooperation of lifting upper plate interval.
Fixed plate is T font fixed plate, and fixed plate includes transverse slat 10242, riser 10241, and rack gear is located at the side of riser,
The other side of riser is equipped with several in the spaced riser stiffening plate 10243 of longitudinally.
Both side plate is concave shape side plate, and the recess of both side plate is disposed opposite to each other, if the region between the both side plate is equipped with
Dry 1023 component of partition, baffle assembly include first partition 10231, second partition 10232, and first partition and second partition are solid
Fixed connection, and the angle between first partition, second partition is 60 degree, the angle in partition and the horizontally long direction is 30 degree.
Several side plate stiffening plates 10221 are equipped in the recess of concave shape side plate.
Crossbeam includes liner 41, shell 42, and liner is round tube shape structure, and shell is square tube type structure, and shell includes bottom plate
416, front side board 412, back side panel 413, upper cover plate 411, left end cap 414, right end cap 415 lead between the liner and shell
It crosses several stiffening plates 417 and is fixedly connected with the liner with shell, several described stiffening plates are on liner axis direction
It is evenly spaced on.
Motor 10 is mounted in shell and is located at below the liner, and motor is Dual-output shaft motor, the output shaft of motor
Including left output shaft 91, right output shaft 92, left output shaft passes through left end cap and connects left gear, and right output shaft is connected across right end cap
Right gear is cooperated by bearing 93 between left output shaft and left end cap and right output shaft and right end cap.
Front side board outer end face is equipped with two cross slide ways 4121 and be located at institute for being longitudinally spaced that distribution is laterally extended
The cross lead screw between two cross slide ways is stated, cross lead screw both ends are fastened on the lateral bearing 417 of front side board outer end face,
One end of cross lead screw connects horizontal drive motor 418.
Longitudinally mounted seat front end face is equipped with and is horizontally spaced apart two longitudinal rails 71 longitudinally extended and is located at
The both ends of longitudinal screw mandrel 6 between described two longitudinal rails, longitudinal screw mandrel are fixed on longitudinally mounted seat by longitudinal bearing,
The upper end of longitudinal screw mandrel connects vertical drive motor 11, and the longitudinal sliding block in longitudinal screw mandrel is fixedly connected with mill cutter assemblies, milling cutter group
The cutter head 51 of part is located at the lower end of mill cutter assemblies.
In addition, further including being arranged on left and right bracket and front side board for protecting guide rail, cross slide way, cross lead screw
Elastic waveform cover board 13.
For those skilled in the art, technical solution documented by foregoing embodiments can still be repaired
Change or equivalent replacement of some of the technical features, it is all within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. battery tray tinuous production, which is characterized in that the feeder including bracket and positioned at bracket longitudinally both ends
Structure, cutting agency, bracket include symmetrically arranged left support, right support, are arranged at intervals with knot on the bracket longitudinally
Identical first driving mechanism of structure, the second driving mechanism, third driving mechanism, the 4th driving mechanism are pacified in the first driving mechanism
Dress mills shape component, installation fluting component in the second driving mechanism, installation punching tapping component in third driving mechanism, the 4th machine
Installation milling side channel component on structure；
Feed mechanism includes the material frame for placing battery pallet, and material frame is by the first side frame, the second side frame, third side frame, the 4th
The frame structure for the upper end opening that side frame is constituted, the first side frame and third side frame are arranged parallel on the horizontally long direction of bracket, and second
Side frame and the 4th side frame are arranged parallel on bracket longitudinally,
First upper side frame of first side frame is equipped with the knob of arc, and third side frame includes third lower frame, third top
Frame and two third side frames are equipped with munnion between two third side frames,
It is respectively provided with the horizontal frame on its prominent surface in the opposite face of second side frame and the 4th side frame, horizontal frame upper surface is to use
In the burnishing surface of battery-mounted pallet；
For promoting the hoisting mechanism of height where battery tray in material frame, including promotion pedestal, promoting pedestal includes that promotion is perpendicular
Plate, is promoted and at least two parallel arrangement of lift rails is arranged on riser on the end face of material frame, and lift rail is equipped with and mentions
Rise sliding block, promote sliding block and be fixedly connected and cup one hand in the other before the chest, cup one hand in the other before the chest there are two, and described cup one hand in the other before the chest by munnion two sides insertion material frame and being located at
Below the horizontal frame,
The upper end for promoting riser is fixed with lifting cylinder mounting base, and lifting cylinder, lifting cylinder are installed in lifting cylinder mounting base
Piston rod connecting fork chiral substrate；
It is erected at the battery tray push cylinder above material frame by auxiliary stand, battery tray push cylinder is used for battery tray
Disk pushes battery tray clamp assemblies to by material frame, and battery tray clamp assemblies are between left support, right support, the battery tray
The connection push top of disk push cylinder, push top lower end surface and the second side frame upper surface gap cooperate；
Cutting agency and the feed mechanism are symmetrically mounted on the both ends of the bracket；
Left support includes rack body, and rack body includes lifting component, support component, and support component is fixed on lifting component
End face, support component includes upper plate, and upper plate upper surface is set there are two the guide rail extended in horizontally long direction interval longitudinally, on
Plate upper surface be additionally provided with along longitudinally extend rack assembly, rack assembly be located at upper plate upper surface apart from right support far one
Side, rack assembly includes the fixed plate being fixed on upper plate, the rack gear that is mounted in fixed plate, and rack gear includes stripes, teeth portion,
Teeth portion is located at stripes lower end；
First driving mechanism includes transverse beam assembly, and transverse beam assembly left end is equipped with left gear, and right end is equipped with right gear；Left gear and a left side
Rack gear on bracket engages, the rack gear engagement on right gear and right support；Transverse beam assembly includes driving the left gear, right gear
The driving source of rotation, crossbeam, mill cutter assemblies, transversal driving mechanism, longitudinal driving mechanism, transversal driving mechanism include being arranged in cross
Cross lead screw on beam and the transverse slider being arranged on the cross lead screw；Longitudinal driving mechanism includes longitudinally mounted seat, sets
It sets in the longitudinal screw mandrel on longitudinally mounted seat and the longitudinal sliding block being arranged in the longitudinal screw mandrel, longitudinally mounted seat is fixedly connected
Transverse slider, longitudinal sliding block are fixedly connected with mill cutter assemblies；Driving source include rotation axis and drive the rotation axis rotate motor,
Rotation axis one end connects left gear, and the other end connects right gear；
Transverse beam assembly further includes left crossbeam mounting base, right crossbeam mounting base, left crossbeam mounting base be stuck on the guide rail of left support with
The guide rail of the left support is slidably matched on longitudinally, right crossbeam mounting base be stuck on the guide rail of right support with it is described
The guide rail of right support is slidably matched on longitudinally；
The horizontal drive motor mounting plate for driving the cross lead screw rotation is fixedly installed in the right crossbeam mounting base, it is horizontal
Horizontal drive motor is installed on driving motor mounting plate；
The longitudinal sliding block of second driving mechanism is fixedly connected with fluting component, and the longitudinal sliding block of third driving mechanism is fixedly connected with punching
Tapping component, the sliding block of the 4th driving mechanism are fixedly connected with milling side channel component,
On left support between the third driving mechanism and the 4th driving mechanism and the first driving mechanism and preceding working procedure it
Between sections inner side be equipped with milling cutter tool magazine；
Be lifted component include lifting pedestal, the lifting pedestal be plate, lifting pedestal longitudinally on equipped with several with
The lifting unit that the lifting pedestal is fixedly connected, two neighboring lifting unit interval arrangement, the setting lifting of lifting unit upper end
Upper plate, lifting upper plate includes several first upper plates, the second upper plate, and the first upper plate, the second upper plate are being staggered, and is lifted
The head end of plate and end are the first upper plate, and the second upper plate is plate, and the first upper plate includes the first plate and is arranged first
The locking mechanism of plate opposite end, locking mechanism include L shaped plate, and L shaped plate includes transverse slat, riser, and riser is mounted on the cross
Plate lower end surface, transverse slat upper surface are equipped with latch segment, and latch segment is equipped with threaded hole, and lifting unit is polygon tube body, adjacent
By setting connecting partition between two lifting units, two opposite sides of connecting partition are respectively at two neighboring lifting unit
It is fixedly connected, connecting partition lower end surface is fixedly connected with lifting pedestal, connecting partition upper surface and the cooperation of lifting upper plate interval.
2. battery tray tinuous production as described in claim 1, which is characterized in that fixed plate is T font fixed plate, fixed
Plate includes transverse slat, riser, and rack gear is located at the side of riser, and it is spaced in longitudinally that the other side of riser is equipped with several
Riser stiffening plate.
3. battery tray tinuous production as described in claim 1, which is characterized in that both side plate is concave shape side plate, two sides
The recess of plate is disposed opposite to each other, the region between the both side plate be equipped with several baffle assemblies, baffle assembly include first every
Plate, second partition, first partition are fixedly connected with second partition, and the angle between first partition, second partition is 60 degree, every
Plate and the angle in the horizontally long direction are 30 degree.
4. battery tray tinuous production as claimed in claim 3, which is characterized in that if being equipped in the recess of concave shape side plate
Dry side plate stiffening plate.
5. battery tray tinuous production as described in claim 1, which is characterized in that crossbeam includes liner, shell, and liner is
Round tube shape structure, shell are square tube type structure, and shell includes bottom plate, front side board, back side panel, upper plate, left end cap, right end cap,
The liner and shell are fixedly connected by several stiffening plates between the liner and shell, several described stiffening plates
It is evenly spaced on liner axis direction.
6. battery tray tinuous production as claimed in claim 5, which is characterized in that motor is mounted in shell and is located at institute
It states below liner, Dual-output shaft motor includes left output shaft, right output shaft, and left output shaft passes through left end cap and connects left gear,
Right output shaft passes through right end cap and connects right gear, passes through bearing between left output shaft and left end cap and right output shaft and right end cap
Cooperation.
7. battery tray tinuous production as claimed in claim 5, which is characterized in that front side board outer end face is equipped in the longitudinal direction
It is spaced apart two cross slide ways being laterally extended and the cross lead screw between described two cross slide ways, cross lead screw
Both ends are fastened on the lateral bearing of front side board outer end face, and one end of cross lead screw connects horizontal drive motor, longitudinally mounted
Seat front end face be equipped with horizontally be spaced apart two longitudinal rails longitudinally extended and be located at described two longitudinal rails it
Between longitudinal screw mandrel, the both ends of longitudinal screw mandrel are fixed on longitudinally mounted seat by longitudinal bearing, the upper end connection of longitudinal screw mandrel
Vertical drive motor, the longitudinal sliding block in longitudinal screw mandrel are fixedly connected with mill cutter assemblies, and the cutter head of mill cutter assemblies is located at mill cutter assemblies
Lower end.
8. battery tray tinuous production as described in claim 1, which is characterized in that promote the side on riser close to material frame
At least two parallel arrangement of lift rails are set, and the other side has been arranged counterweight and has increased the promotion stiffening plate of intensity.
9. battery tray tinuous production as described in claim 1, which is characterized in that auxiliary stand includes that bracket includes first
Auxiliary stand and the gate beam being mounted on battery tray clamp assemblies, the first auxiliary stand and gate beam upper surface are logical
Cross two parallel arrangement of cross bars the distance between first auxiliary stand and gate beam is fixed.
10. battery tray tinuous production as described in claim 1, which is characterized in that battery tray clamp assemblies include folder
Hold substrate, be equipped with the first bracket, the second bracket that extend along longitudinally in the clamping substrate upper surface, the first bracket with
The opposite face of second bracket is equipped with the recess mobile in longitudinally for battery tray, the recess by be located at the first bracket,
The first vertical plane of longitudinally extension, first level face are constituted on second bracket, and first level face is used for battery-mounted pallet,
First vertical plane is used to limit battery tray,
Milling shape die assembly, grooving mould component, punching threading die are sequentially installed on the clamping substrate longitudinally
Have component, milling side channel die assembly,
Milling shape die assembly includes mold, milling shape limiting cylinder under milling shape upper mold, milling shape,
The upper surface of first bracket and the second bracket installation milling shape upper mold, the installation milling shape lower die on the clamping substrate
Have, mold holds out against cylinder by several milling shapes and constitutes under the milling shape, and also installation mills shape on the clamping substrate
Limiting cylinder, milling shape limiting cylinder are located at lower mold on the extended line of clamping substrate longitudinally, mill shape limiting cylinder
There are two at least, and it is arranged parallel on the clamping horizontally long direction of substrate；
Grooving mould component includes fluting upper mold, slot lower mold, fluting limiting cylinder；
Punching tapping die component includes mold, punching tapping limiting cylinder under punching tapping upper mold, punching tapping；
Milling side channel die assembly includes mold, milling side channel limiting cylinder under milling side channel upper mold, milling side channel；
Mill mold under shape, mold, milling side channel lower die structure are identical under slot lower mold, punching tapping；
It mills shape limiting cylinder, fluting limiting cylinder, punching tapping limiting cylinder, mill side channel limiting cylinder and corresponding lower mold
Installation site it is identical；
Mill mold under shape, adjacent interval between the two is long in mold under mold, milling side channel under slot lower mold, punching tapping
Degree is the battery tray length of integral multiple.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811127928.0A CN109160215B (en) | 2018-09-27 | 2018-09-27 | Continuous production line for battery trays |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811127928.0A CN109160215B (en) | 2018-09-27 | 2018-09-27 | Continuous production line for battery trays |
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| CN109160215A true CN109160215A (en) | 2019-01-08 |
| CN109160215B CN109160215B (en) | 2023-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811127928.0A Active CN109160215B (en) | 2018-09-27 | 2018-09-27 | Continuous production line for battery trays |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110000840A (en) * | 2019-04-22 | 2019-07-12 | 湖州师范学院求真学院 | A kind of sheet stock reaming automatically transporting materials device |
| CN116748575A (en) * | 2023-08-21 | 2023-09-15 | 福建祥鑫新能源汽车配件制造有限公司 | Milling shape driving mechanism of battery tray continuous production line |
| CN117068681A (en) * | 2023-10-13 | 2023-11-17 | 宁德时代新能源科技股份有限公司 | Tray, battery production line and control method |
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