CN201471788U - All-paper tray continuous production line - Google Patents
All-paper tray continuous production line Download PDFInfo
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- CN201471788U CN201471788U CN2009201618345U CN200920161834U CN201471788U CN 201471788 U CN201471788 U CN 201471788U CN 2009201618345 U CN2009201618345 U CN 2009201618345U CN 200920161834 U CN200920161834 U CN 200920161834U CN 201471788 U CN201471788 U CN 201471788U
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- 239000003292 glue Substances 0.000 claims abstract description 81
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- 238000005520 cutting process Methods 0.000 claims description 55
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Abstract
The utility model discloses an all-paper tray continuous production line, which comprises a top planking bin, three parallelly-arranged bottom pier bins, a tray bottom belt bin, a third automatic glue spreader, a fourth automatic glue spreader, a third automatic roller rolling device, an intermittent stepping conveyor belt, an automatic roller rolling channel, an all-paper tray bin and a control system. Various mechanisms in the production line are controlled by the control system to perform cadenced, accurate and coordinated action, thereby automatic and continuous production of all-paper bottom piers can be realized. The utility model improves the production efficiency of all-paper trays, reduces the processing cost, realizes automatic and continuous production, avoids artificial difference of manual processing and ensures the order and uniformity of product quality.
Description
Technical field
The utility model relates to a kind of tinuous production of all paper tray, belongs to the production equipment of the full paper conveying tray of environmental protection packaging material-high strength.
Background technology
Before this, conveying tray generally adopts timber, plastics and metal material to make, and the plastics conveying tray is limited the use of and forbids because of environmental requirement, is more forbidden by strictness in the outlet transportation and packing especially; The metal conveying tray only can use at special occasions because of its high cost of manufacture.Since the U.S. found forest sky cattle disease, the use of the Chinese Wooden package of the strict restriction of states such as the U.S., Canada and European Union, Wooden package outlet must be through strict stifling and quarantines, and this was both cumbersome, had increased the packed and transported cost again greatly.The China's national situation of forest reserves scarcity also requires us to solve the feasible program that substitutes timber as early as possible in addition.With the industrial paper of regenerating is raw material, make the high strength all paper tray, its intensity can compare favourably with existing widely used wood pallets, for wood, it both can remove export packing is stifling and quarantine complicated processes and correlative charges from once putting goods on the market with paper in realization, also can reduce the manufacturing cost of pallet significantly, also can save the forest reserves simultaneously, reduce environmental pollution, meet fundamental state policy recycling, sustainable development.
The manual produced with combination of the most employings of all paper tray at present still has nothing to do in the achievement report of all paper tray mechanization, automation, production, can only adopt manual operations, inefficiency.Along with the raising of China's labor cost, it is outstanding that this problem shows especially, seriously restricts the popularization process of all paper tray.
Therefore, researching and developing a kind of efficient, low consumption, all paper tray mechanization cheaply, automated production equipment, to have become the development institute of green package industry essential, also expected by numerous users.
The utility model content
In order to solve problems of the prior art, it is raw material with the industrial paper of regenerating that the purpose of this utility model provides a kind of, mechanization, the automatic serial production line of all paper tray that its intensity can compare favourably with wood pallets.
To achieve these goals, the utility model has adopted following technical scheme: all paper tray tinuous production comprises pier feed bin at the bottom of top bed board feed bin, parallel arranged three, pallet tail band feed bin, the 3rd automatic glue spreaders, the moving glue spreader of four selfs, the 3rd automatic carriage rolling device, batch (-type) stepping transport tape, automatic carriage roll extrusion passage, all paper tray feed bin and control system;
An end of the pier feed bin row of formation is provided with the 3rd automatic glue spreaders at the bottom of described three, the other end of pier feed bin is provided with pallet tail band feed bin at the bottom of three, at the bottom of pallet tail band in the pallet tail band feed bin is inserted three by sucker in the pier feed bin, a side of pier feed bin is provided with the second cylinder material-pulling device at the bottom of three, opposite side is provided with the 3rd automatic carriage rolling device, realizes the transmission of material at the bottom of three between pier feed bin and the 3rd automatic carriage rolling device by the second cylinder material-pulling device;
The running roller of described the 3rd automatic carriage rolling device outlet and four selfs are moved between the inlet of glue spreader and are connected, one end of batch (-type) stepping transport tape directly is connected with the outlet of the moving glue spreader of four selfs, the other end is connected mutually with automatic carriage roll extrusion passage, and automatic carriage roll extrusion passage is connected with all paper tray feed bin by conveying device; Top bed board feed bin is arranged at a side of batch (-type) stepping transport tape;
Pier feed bin, pallet tail band feed bin, the 3rd automatic glue spreaders, the moving glue spreader of four selfs, the 3rd automatic carriage rolling device, batch (-type) stepping transport tape, automatic carriage roll extrusion passage, all paper tray feed bin all are electrically connected with described control system at the bottom of three of described top bed board feed bin, parallel arranged.
As preferably, described top bed board feed bin and top bed board production line join, and top bed board production line comprises first automatic glue spreaders, roll-in set composite, plate shearing machine, edge banding machine, corrugated board corner protector guillotine, corrugated board corner protector automatic glue spreaders, corrugated board corner protector stickup compounding machine and control system;
The outlet of described first automatic glue spreaders is connected with described roll-in set composite mutually by rollgang, the outlet of described roll-in set composite is connected mutually with described plate shearing machine, the outlet of described plate shearing machine is connected with the automatic edge sealing roller-way, and the both sides of described automatic edge sealing roller-way are provided with edge banding machine respectively;
The outlet of described corrugated board corner protector guillotine links to each other by conveying device with the inlet of described corrugated board corner protector automatic glue spreaders, and the outlet of described corrugated board corner protector automatic glue spreaders and the outlet of edge banding machine are pasted compounding machine by conveying device and described corrugated board corner protector and be connected mutually;
Described first automatic glue spreaders, roll-in set composite, plate shearing machine, edge banding machine, corrugated board corner protector guillotine, corrugated board corner protector automatic glue spreaders and corrugated board corner protector are pasted compounding machine and all are electrically connected with described control system.
As preferably, described plate shearing machine comprises two bilateral slitters of vertically putting, and realizes the transmission of material between described two bilateral slitters of vertically putting by the second cylinder material-pulling device.Described bilateral slitter is formed by being contained in coaxial two anodontia blades of disk.
As preferably, described roll-in set composite is provided with the infrared drying tunnel that is used to dry.
As preferably, described automatic edge sealing roller-way is two, and two automatic edge sealing roller-ways are perpendicular, and the both sides of described two automatic edge sealing roller-ways all are provided with edge banding machine; Wherein an automatic edge sealing roller-way and described bilateral slitter join; Article two, the automatic edge sealing roller-way all connects edge sealing paper roller press.
As preferably, pier feed bin of the described end and end pier production line join, pier production line of the described end comprises second automatic glue spreaders, the second automatic carriage rolling device, cutting machine, goes out feed bin, die-cutting machine, envelope paper automatic glue spreaders, packing machine, roll extrusion passage and control system automatically, the outlet of described second automatic glue spreaders is connected by conveying device with the inlet of the second automatic carriage rolling device, the roller-way of described second automatic carriage rolling device outlet directly and the inlet of cutting machine join, described cutting machine goes out feed bin and is connected with described by conveying device;
The outlet of described die-cutting machine is connected by conveying device with the inlet of envelope paper automatic glue spreaders, the outlet of described envelope paper automatic glue spreaders is directly joined with the outlet that goes out feed bin, be connected by conveying device with described automatic packing machine, the outlet of described automatic packing machine is connected with described roll extrusion passage by conveying device again;
Described second automatic glue spreaders, the second automatic carriage rolling device, cutting machine, go out feed bin, die-cutting machine, packing machine, envelope paper automatic glue spreaders and roll extrusion passage all are electrically connected with described control system automatically.
As preferably, described cutting machine comprises vertical cutting machine and horizontal cutting machine, described vertical cutting machine and laterally realize conveying between the material by the cylinder thrust unit between the cutting machine.
As preferably, described control system comprises PLC, frequency converter, sensor groups, magnetic valve, limit switch and relay, and described frequency converter, sensor groups, magnetic valve, limit switch and relay all are electrically connected with PLC.There are beat, accurate, coordination in each mechanism on the control production line, the automation of pier at the bottom of the realization all paper tray, production continuously.
Compared with prior art, the beneficial effects of the utility model are:
1, adopts manual processing all paper tray to compare with existing, adopt the utility model all paper tray tinuous production, improved all paper tray production efficiency of products greatly, reduced processing cost, improve the competitiveness of this product on market.
2, by to all paper tray automation, tinuous production, avoided the artificial difference of manual processing, product quality is uniform, and this raising to the Related product quality is significant.
3, the utility model has changed pallet processing traditional-handwork processing technology, big industry, the production of mechanization all paper tray are achieved, the road of industry being walked scientific and technical innovation plays a role in promoting, and has improved pallet processing mechanization level, effectively reduces hand labor intensity.
4, all paper tray of the utility model production has been promoted with the process of paper for wood, has removed the complicated processes and the high expense of strict stifling and inspection and quarantining for import/export from, and its indirect benefit can not be ignored.
5, simultaneously with paper for wood meet reduce pollute, economize on resources, environmental protection, build fundamental state policy recyclable, recycling, sustainable development type economy, good social benefit is arranged.
Description of drawings
Fig. 1 is the structural representation of the utility model all paper tray production line.
Fig. 2 is the structural representation of each mechanism and control system in the utility model all paper tray production line.
Fig. 3 is the structural representation of production line of the top bed board of all paper tray.
The structural representation of each mechanism and control system in the bed board production line of Fig. 4 all paper tray top.
Fig. 5 is the structural representation of production line of the end pier of all paper tray.
Fig. 6 is the structural representation of each mechanism and control system in the pier production line at the bottom of all paper tray.
Fig. 7 is the structural representation of the roll extrusion passage in the pier production line at the bottom of all paper tray.
Description of symbols
1-paper templet 2-honeycomb cardboard
3-edge sealing paper 4-first automatic glue spreaders
5-corrugated board corner protector 6-roll-in set composite
The bilateral slitter 8-of 7-edge banding machine
9-corrugated board corner protector guillotine 10-corrugated board corner protector automatic glue spreaders
The 11-corrugated board corner protector is pasted compounding machine 12-sensor groups
13-frequency converter 14-PLC
17-paper card sheet feed frame 18-honeycomb paper plate frame
The 19-first cylinder material-pulling device 20-rollgang
21-top bed board is collected the clear edge strip of frame 22-
The 23-second cylinder material-pulling device 24-disk does not have teeth cutter blade
25-automatic edge sealing roller-way 26-edge sealing paper roller press
The 27-corrugated board corner protector is collected platform 28-pressing roller-way
The 101-second automatic glue spreaders 102-second automatic carriage rolling device
The horizontal cutting machine of the vertical cutting machine 104-of 103-
105-frequency converter 106-die-cutting machine
The automatic packing machine 108-of 107-roll extrusion passage
109-PLC 110-sensor groups
111-envelope paper automatic glue spreaders 112-goes out feed bin
Pier 114-driven voller at the bottom of the 113-
Pier material frame at the bottom of the 115-drive roll 116-
117-composite plate 118-first cylinder
120-envelope paper 121-blank piece
The 122-second cylinder 123-cylinder thrust unit
Pier feed bin 125-strip blank at the bottom of the 124-
200-the 3rd automatic glue spreaders 201-second cylinder material-pulling device
202-pallet tail band feed bin 203-top bed board feed bin
204-the 3rd automatic carriage rolling device 205-four selfs are moved glue spreader
206-batch (-type) stepping transport tape 207-automatic carriage roll extrusion passage
208-all paper tray feed bin
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail, but not as to qualification of the present utility model.
As shown in Figure 1, the all paper tray tinuous production comprises pier feed bin 116 at the bottom of top bed board feed bin 203, parallel arranged three, pallet tail band feed bin 202, the 3rd automatic glue spreaders 200, the moving glue spreader 205 of four selfs, the 3rd automatic carriage rolling device 204, batch (-type) stepping transport tape 206, automatic carriage roll extrusion passage 207, all paper tray feed bin 208 and control system;
An end of pier feed bin 116 is provided with the 3rd automatic glue spreaders 200 at the bottom of three of formation one row, the other end is provided with pallet tail band feed bin 202, at the bottom of pallet tail bands in the pallet tail band feed bin 202 are inserted three by sucker in the pier feed bin 116, a side of pier feed bin 116 is provided with the second cylinder material-pulling device 201 at the bottom of three, opposite side is provided with the transmission that realizes materials at the bottom of 204, three of the 3rd automatic carriage rolling devices between the pier feed bin 116 and the 3rd automatic carriage rolling device 204 by the second cylinder material-pulling device 201;
The running roller of described the 3rd automatic carriage rolling device 204 outlet and four selfs are moved between the inlet of glue spreader 205 and are connected, one end of batch (-type) stepping transport tape 206 directly is connected with the outlet of the moving glue spreader 205 of four selfs, the other end is connected mutually with automatic carriage roll extrusion passage 207, and automatic carriage roll extrusion passage 207 is connected with all paper tray feed bin 208 by conveying device; Top bed board feed bin 203 is arranged at a side of batch (-type) stepping transport tape 206.
As shown in Figure 2, pier feed bin 116, pallet tail band feed bin 202, the 3rd automatic glue spreaders 200, the moving glue spreader 205 of four selfs, the 3rd automatic carriage rolling device 204, batch (-type) stepping transport tape 206, automatic carriage roll extrusion passage 207, all paper tray feed bin 208 all are electrically connected with described control system at the bottom of three of described top bed board feed bin 203, parallel arranged.
Described control system comprises PLC 14, frequency converter 13, sensor groups 12, magnetic valve, limit switch and relay (not shown), and described frequency converter 13, sensor groups 12, magnetic valve, limit switch and relay all are electrically connected with PLC 14.There are beat, accurate, coordination in each mechanism on the control production line, the automation of pier at the bottom of the realization all paper tray, production continuously.
Below in conjunction with Fig. 1 and Fig. 2 the technical process of the production line of all paper tray is described:
1) end pier is through the 3rd automatic glue spreaders 200, realizes single spreading, scribble the end pier of glued membrane per three be one group put into three respectively with sucker at the bottom of pier feed bin 124;
2) sucker is placed on the tail band in the pallet tail band feed bin 202 on the pier of the ternary end, and pressing, forms end pier assembly;
3) the second cylinder material-pulling device 201 pushes the 3rd automatic carriage rolling device 204, adhesive cures in its roller-way successively with end pier assembly;
4) roller-way in the 3rd automatic carriage rolling device 204 exits directly pushes end pier assembly the moving glue spreader 205 of four selfs, is coated with glued membrane on the another side of end pier;
5) end pier assembly enters batch (-type) stepping transport tape 206 then, and the pier inter-module is maintained fixed spacing by designing requirement at the bottom of the speed official post of dependence transport tape;
6) on the pier assembly, finish the moulding of all paper tray and make at the bottom of vacuum cup is pressed together on every group with the top bed board successively;
7) all paper tray after the moulding enters automatic carriage roll extrusion passage, makes adhesive solidification, and collects all paper tray feed bin and get final product.
As shown in Figure 3, the top bed board of all paper tray comprises honeycomb cardboard 2, paper templet 1 and edge sealing paper 3, and described paper templet 1 is compound in described honeycomb cardboard 2 upper and lower surfaces and forms composite plate, and described edge sealing paper 3 is coated on four sides of described composite plate.Four limits of described top bed board are inlaid with corrugated board corner protector 5.
As shown in Figure 3, Figure 4, all paper tray top bed board production line, comprise first automatic glue spreaders 4, roll-in set composite 6, plate shearing machine, edge banding machine 8, corrugated board corner protector guillotine 9, corrugated board corner protector automatic glue spreaders 10, corrugated board corner protector stickup compounding machine 11 and control system, the outlet of described first automatic glue spreaders 4 is connected with described roll-in set composite 6 mutually by rollgang 20, the outlet of described roll-in set composite 6 is connected with described plate shearing machine mutually by roller-way, the outlet of described plate shearing machine is connected with the automatic edge sealing roller-way, and the both sides of described automatic edge sealing roller-way are provided with edge banding machine 8 respectively; The outlet of described corrugated board corner protector guillotine 9 links to each other by conveying device with the inlet of described corrugated board corner protector automatic glue spreaders 10, and the outlet of the outlet of described corrugated board corner protector automatic glue spreaders 10 and edge banding machine 8 is pasted compounding machine 11 by conveying device and described corrugated board corner protector and is connected mutually; Described first automatic glue spreaders 4, roll-in set composite 6, plate shearing machine, edge banding machine 8, corrugated board corner protector guillotine 9, corrugated board corner protector automatic glue spreaders 10 and corrugated board corner protector are pasted compounding machine 11 and all are electrically connected with described control system.
Described plate shearing machine comprises two bilateral slitters of vertically putting 7, and described bilateral slitter 7 does not have teeth cutter blade 24 and forms by being contained in coaxial two disks.Realize the transmission of material between described two bilateral slitters of vertically putting 7 by the second cylinder material-pulling device 23, be that material is after first bilateral slitter 7 cuts, according to being pushed into second bilateral slitter 7, carry out cutting of two sides in addition by the second cylinder material-pulling device 23 with original vertical direction.
As a kind of preferred version of the present utility model, dry simultaneously for the honeycomb cardboard that is pasted with paper templet is realized at the roll extrusion compound tense, described roll-in set composite 6 is provided with the infrared drying tunnel that is used to dry.
The conveying device that the outlet of described corrugated board corner protector automatic glue spreaders and the outlet of edge banding machine and described corrugated board corner protector are pasted between the compounding machine is the manipulator of being made up of cylinder and vacuum cup, manipulator will scribble the corrugated board corner protector 5 of glued membrane under the monitoring of photoelectric sensor, pile up at the honeycomb cardboard that is compounded with paper templet really on the allocation, paste compounding machine 11 extruding through corrugated board corner protector then, realize compound.
For all compound edge sealing paper on the four sides of the honeycomb cardboard of realizing being compounded with paper templet, described automatic edge sealing roller-way 25 is two, and two automatic edge sealing roller-ways 25 are perpendicular, and the both sides of described two automatic edge sealing roller-ways 25 all are provided with edge banding machine 8; Wherein an automatic edge sealing roller-way 25 joins with described bilateral slitter 7; Article two, automatic edge sealing roller-way 25 all connects edge sealing paper roller press 26.
For the top bed board that makes extrusion coating paper corner protector 5 paste more firm, described corrugated board corner protector is pasted compounding machine 11 backs and is connected pressing roller-ways 28 and carry out roll extrusion.
Described control system comprises PLC 14, frequency converter 13, sensor groups 12, magnetic valve, limit switch and relay (not shown), and described frequency converter 13, sensor groups 12, magnetic valve, limit switch and relay all are electrically connected with PLC 14.There are beat, accurate, coordination in each mechanism on the control production line, realizes the automation of all paper tray top bed board, production continuously.
Is base material below in conjunction with Fig. 3 with paper templet 1, the honeycomb cardboard 2 through protection against the tide and flame treatment, edge sealing paper 3, corrugated board corner protector 5, and the technical process of the production line of the top bed board of all paper tray of the present utility model is described:
1) leaving in the paper card sheet feed frame 17 paper templets 1 in enters first automatic glue spreaders 4 by sucker and finishes the gluing operation, 4 outlets of first automatic glue spreaders are connected mutually with rollgang 20, the side of rollgang 20 is provided with honeycomb paper plate frame 18, honeycomb cardboard 2 in the honeycomb paper plate frame 18 enters rollgang 20 under the promotion of the first cylinder material-pulling device 19, and be superimposed together in the paper templet 1 that scribbles glued membrane, form composite plate;
2) it is compound that the material after superimposed on the rollgang 20 enters 6 roll extrusion of roll-in set composite, combines because drying tunnel and the roll-in set composite 6 of far-infrared tube are housed, and realizes simultaneously drying entering plate shearing machine through roller-way in the process of roll extrusion;
3) at first enter first of plate shearing machine bilateral slitter 7 that vertically is provided with, described first bilateral slitter 7 cuts two horizontal line sides of composite plate, the bilateral slitter 7 that composite plate after will being cut by cylinder material-pulling device 23 then pushes horizontally set cuts, other two opposed side edges to composite plate cut, and the clear edge strip 22 that two bilateral slitters 7 are cut out removes.Wherein cut position, speed etc. realize control by limit switch, magnetic valve, sensor groups and PLC to its beat, harmony and precision;
4) composite plate after cutting enters automatic edge sealing roller-way 25, edge banding machine 8 is installed in the roller-way both sides, follow moving of composite plate, edge sealing paper 3 volumes launch, gluing, by sticking multiple with in two relative sides of composite plate and edge banding machine 8, then enter edge sealing paper roller press 26, push the roller-way 25 of another automatic edge sealing of same vertical direction setting then by cylinder, finish the edge sealing operation of the dual-side in addition of honeycomb composite plate;
5) corrugated board corner protector 5 enters corrugated board corner protector automatic glue spreaders 10 after corrugated board corner protector guillotine 9 cuts, and finishes the inboard gluing of corrugated board corner protector 5;
6) corrugated board corner protector behind the gluing 5 is piled up at corrugated board corner protector and is collected on the platform 27, the manipulator of being made up of cylinder and vacuum cup will scribble the corrugated board corner protector of glued membrane under the monitoring of photoelectric sensor, it is pushed away being placed on composite plate really on the allocation, and paste at corrugated board corner protector under the extruding of compounding machine 11, realize compound;
7) product behind the extrusion coating paper corner protector 5 enters 28 roll extrusion of pressing roller-way, solidify to form the top bed board.
The beat of above-mentioned each operation, the frequency, speed and relevant action are finished by PLC, frequency converter, sensor, limit switch, magnetic valve, relay.Make on the production line each mechanism have beat, accurately, coordination, realize by the honeycomb cardboard base material to the automation of all paper tray top bed board, production continuously.
Pier production line at the bottom of all paper tray as shown in Figure 5, comprise second automatic glue spreaders 101, the second automatic carriage rolling device 102, cutting machine, go out feed bin 112, die-cutting machine 106, envelope paper automatic glue spreaders 111, packing machine 107, roll extrusion path 10 8 and control system automatically, described cutting machine comprises vertical cutting machine 103 and laterally cutting machine 104, described vertical cutting machine 103 and the conveying that laterally realizes between the material by cylinder thrust unit 123 between the cutting machine 104.Being provided with in proper order of described vertical cutting machine 103 and horizontal cutting machine 104 can be exchanged, and described in the present embodiment vertical cutting machine 103 is arranged on the last procedure of horizontal cutting machine 104.The outlet of described second automatic glue spreaders 101 is connected by conveying device with the inlet of the second automatic carriage rolling device 102, the direct inlet with vertical cutting machine 103 of roller-way of the described second automatic carriage rolling device 102 outlets joins, described horizontal cutting machine 104 goes out feed bin 112 and is connected with described by second cylinder 122, will push out feed bin 112 one by one from the end pier blank that horizontal cutting machine 4 comes out.
The outlet of described die-cutting machine 106 is connected by conveying device with the inlet of envelope paper automatic glue spreaders 111, the outlet of described envelope paper automatic glue spreaders 111 is directly joined with the outlet that goes out feed bin 112, and then be connected by conveying device with described automatic packing machine 107, the outlet of described automatic packing machine 107 is connected with described roll extrusion path 10 8 by conveying device.
Described conveying device recited above can be conveyer belt, cylinder, deflector roll or manipulator.As long as can realize the conveying of material.
Described as shown in Figure 6 second automatic glue spreaders 101, the second automatic carriage rolling device 102, vertically cutting machine 103, laterally cutting machine 104, go out feed bin 112, die-cutting machine 106, envelope paper automatic glue spreaders 111, packing machine 107 and roll extrusion path 10 8 all are electrically connected with described control system automatically.Described control system comprises PLC109, frequency converter 105, sensor groups 110, limit switch, magnetic valve and relay, and described frequency converter, sensor groups 110, limit switch, magnetic valve and relay all are electrically connected with PLC 109.By the control of control system, realize that beat, accurate, coordination are arranged between each mechanism on the production line, the automation of pier at the bottom of the realization all paper tray, production continuously.
As shown in Figure 7, described roll extrusion path 10 8 by about, about two groups of symmetry rollers forms, form the passage that confession end pier 113 is pressed through between two groups of rollers.As shown in Figure 4, wherein three of a wherein side in top in the group be drive roll 115 up and down, and its excess-three be that corresponding with it following three of driven voller 114 is a drive roll 115 also, and remaining three is driven voller 114.Make end pier 113 be subjected to frictional resistance and thrust around the time by roll extrusion path 10 8, up and down, about be subjected to the horizontal force of two groups of pair rollers, pier 113 all directions in the end are under the constant force effect, evenly, stablize moulding like this.
Below in conjunction with Fig. 6 to all paper tray of the present utility model at the bottom of the technical process of pier production line describe.
1) the making base material of pier 113 is a honeycomb cardboard 2 at the bottom of all paper tray, and at first many honeycomb cardboards 2 with certain size are input to automatic glue application on second automatic glue spreaders 101 by pressure roller respectively, and gluing speed, glue-spread are controlled by the PLC system;
2) many honeycomb cardboards 2 that scribble glued membrane are superimposed together, under the effect of the scraping wings that first cylinder 118 drives, the multi-layer honeycomb cardboard that is superimposed together is pushed the special-purpose roller-way of the second automatic carriage rolling device 102, carry out roll extrusion, compound, to reach desired scale height, form composite plate 117 like this, as the blank of end pier, recombination velocity, composite pressure, roll gap are controlled by the PLC system;
3) teamwork by the limit switch, magnetic valve and the cylinder that are electrically connected with PLC and the blank of end pier is delivered directly to the inlet of vertical cutting machine 3 by the roller-way of the second automatic carriage rolling device 102, a plurality of strip blanks 25 with specifications such as end pier blank cut into automatically, strip blank 25 after cutting is pushed into horizontal cutting machine 104 by cylinder thrust unit 123, simultaneously by the blank piece 121 of specifications such as design size laterally cuts into automatically, wherein feed speed, cut speed and control with synchronous linking of front and back operation by the PLC system;
4) utilizing cylinder is that end pier blank pushes going out in the feed bin 112 of equidistant spacing one by one with the above-mentioned blank piece 121 that cuts, standby;
5) utilize die-cutting machine 106 that envelope paper 120 is carried out cross cutting by end pier 113 side expansion shapes, envelope paper 120 cross cutting is good by the vacuum cup on the manipulator is sent to envelope paper automatic glue spreaders 11 one by one, finishes the gluing of envelope paper 120;
6) outlet of envelope paper automatic glue spreaders 11 directly is connected mutually with the feed bin 112 that goes out of end pier blank, the envelope paper 120 that scribbles glued membrane below making covers on the end pier blank, in automatic packing machine 107,120 4 sides of envelope paper are under the rolling mechanism effect that cylinder drives, bending is coated on the end pier blank downwards;
7) coat good end pier and push roll extrusion path 10 8 with cylinder, roll extrusion path 10 8 by about, about two groups of pair rollers form, be subjected to frictional resistance and thrust before and after the end pier, be subjected to the horizontal force of pair roller up and down,, tray bottom pier all directions are under the constant force effect like this, evenly, stablize moulding, form end pier 113, send into pier feed bin 124 at the bottom of the finished product.
The beat of above-mentioned each operation, the frequency, speed and relevant action are finished by PLC, frequency converter, sensor, limit switch, magnetic valve, relay.Make on the production line each mechanism have beat, accurately, coordination, realize automation, production continuously by honeycomb cardboard base material pier at the bottom of all paper tray; By thin cutter spacing, the die-cutting machine mould of adjusting cutting machine, the roller spacing that goes out feed bin size and special-purpose roll extrusion passage, can realize the device of finishing each operation task on the production line and the adjustment of mechanism, to satisfy the processing operation that production line adapts to different size tray bottom pier.
Claims (8)
1. all paper tray tinuous production, it is characterized in that, comprise pier feed bin at the bottom of top bed board feed bin, parallel arranged three, pallet tail band feed bin, the 3rd automatic glue spreaders, the moving glue spreader of four selfs, the 3rd automatic carriage rolling device, batch (-type) stepping transport tape, automatic carriage roll extrusion passage, all paper tray feed bin and control system;
An end of the pier feed bin row of formation is provided with the 3rd automatic glue spreaders at the bottom of described three, the other end of pier feed bin is provided with pallet tail band feed bin at the bottom of three, at the bottom of pallet tail band in the pallet tail band feed bin is inserted three by sucker in the pier feed bin, a side of pier feed bin is provided with the second cylinder material-pulling device at the bottom of three, opposite side is provided with the 3rd automatic carriage rolling device, realizes the transmission of material at the bottom of three between pier feed bin and the 3rd automatic carriage rolling device by the second cylinder material-pulling device;
The running roller of described the 3rd automatic carriage rolling device outlet and four selfs are moved between the inlet of glue spreader and are connected, one end of batch (-type) stepping transport tape directly is connected with the outlet of the moving glue spreader of four selfs, the other end is connected mutually with automatic carriage roll extrusion passage, and automatic carriage roll extrusion passage is connected with all paper tray feed bin by conveying device; Top bed board feed bin is arranged at a side of batch (-type) stepping transport tape;
Pier feed bin, pallet tail band feed bin, the 3rd automatic glue spreaders, the moving glue spreader of four selfs, the 3rd automatic carriage rolling device, batch (-type) stepping transport tape, automatic carriage roll extrusion passage, all paper tray feed bin all are electrically connected with described control system at the bottom of three of described top bed board feed bin, parallel arranged.
2. all paper tray tinuous production according to claim 1, it is characterized in that, described top bed board feed bin and top bed board production line join, described top bed board production line comprises first automatic glue spreaders, roll-in set composite, plate shearing machine, edge banding machine, corrugated board corner protector guillotine, corrugated board corner protector automatic glue spreaders, corrugated board corner protector stickup compounding machine and control system
The outlet of described first automatic glue spreaders is connected with described roll-in set composite mutually by rollgang, the outlet of described roll-in set composite is connected mutually with described plate shearing machine, the outlet of described plate shearing machine is connected with the automatic edge sealing roller-way, and the both sides of described automatic edge sealing roller-way are provided with edge banding machine respectively;
The outlet of described corrugated board corner protector guillotine links to each other by conveying device with the inlet of described corrugated board corner protector automatic glue spreaders, and the outlet of described corrugated board corner protector automatic glue spreaders and the outlet of edge banding machine are pasted compounding machine by conveying device and described corrugated board corner protector and be connected mutually;
Described first automatic glue spreaders, roll-in set composite, plate shearing machine, edge banding machine, corrugated board corner protector guillotine, corrugated board corner protector automatic glue spreaders and corrugated board corner protector are pasted compounding machine and all are electrically connected with described control system.
3. all paper tray tinuous production according to claim 2 is characterized in that, described plate shearing machine comprises two bilateral slitters of vertically putting, and realizes the transmission of material between described two bilateral slitters of vertically putting by the second cylinder material-pulling device.Described bilateral slitter is formed by being contained in coaxial two anodontia blades of disk.
4. all paper tray tinuous production according to claim 2 is characterized in that, described roll-in set composite is provided with the infrared drying tunnel that is used to dry.
5. all paper tray tinuous production according to claim 2 is characterized in that, described automatic edge sealing roller-way is two, and two automatic edge sealing roller-ways are perpendicular, and the both sides of described two automatic edge sealing roller-ways all are provided with edge banding machine; Wherein an automatic edge sealing roller-way and described bilateral slitter join; Article two, the automatic edge sealing roller-way all connects edge sealing paper roller press.
6. all paper tray tinuous production according to claim 1, it is characterized in that pier feed bin of the described end and end pier production line join, pier production line of the described end comprises second automatic glue spreaders, the second automatic carriage rolling device, cutting machine, go out feed bin, die-cutting machine, envelope paper automatic glue spreaders, automatic packing machine, roll extrusion passage and control system, the outlet of the moving glue spreader of described second order is connected by conveying device with the inlet of the second automatic carriage rolling device, the roller-way of described second automatic carriage rolling device outlet directly and the inlet of cutting machine join, described cutting machine goes out feed bin and is connected with described by conveying device;
The outlet of described die-cutting machine is connected by conveying device with the inlet of envelope paper automatic glue spreaders, the outlet of described envelope paper automatic glue spreaders is directly joined with the outlet that goes out feed bin, be connected by conveying device with described automatic packing machine, the outlet of described automatic packing machine is connected with described roll extrusion passage by conveying device again;
Described second automatic glue spreaders, the second automatic carriage rolling device, cutting machine, go out feed bin, die-cutting machine, packing machine, envelope paper automatic glue spreaders and roll extrusion passage all are electrically connected with described control system automatically.
7. all paper tray tinuous production according to claim 6 is characterized in that described cutting machine comprises vertical cutting machine and horizontal cutting machine, passes through the conveying between the cylinder thrust unit realization material between described vertical cutting machine and the horizontal cutting machine.
8. according to each described all paper tray tinuous production among the claim 1-7, it is characterized in that, described control system comprises PLC, frequency converter, sensor groups, magnetic valve, limit switch and relay, and described frequency converter, sensor groups, magnetic valve, limit switch and relay all are electrically connected with PLC.
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| CN2009201618345U CN201471788U (en) | 2009-07-02 | 2009-07-02 | All-paper tray continuous production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009201618345U CN201471788U (en) | 2009-07-02 | 2009-07-02 | All-paper tray continuous production line |
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| CN201471788U true CN201471788U (en) | 2010-05-19 |
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| CN2009201618345U Expired - Fee Related CN201471788U (en) | 2009-07-02 | 2009-07-02 | All-paper tray continuous production line |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103738532A (en) * | 2014-01-15 | 2014-04-23 | 成都弘林机械有限公司 | Automatic longitudinal and transverse feeding device of full automatic edge banding machine |
| CN104310103A (en) * | 2014-09-01 | 2015-01-28 | 东莞市飞新达精密机械科技有限公司 | Constant tension control system |
| CN107128015A (en) * | 2017-06-14 | 2017-09-05 | 东莞市美盈森环保科技有限公司 | A kind of paper pallet automatic assembling device |
| CN108284645A (en) * | 2018-03-05 | 2018-07-17 | 中国计量大学 | A kind of paper pallet automatic production line |
| CN108298263A (en) * | 2017-12-29 | 2018-07-20 | 华中科技大学 | A kind of heavy duty non-hopping formula stepping transmission device |
| CN109160215A (en) * | 2018-09-27 | 2019-01-08 | 嘉兴世迈机械有限公司 | Battery tray tinuous production |
| CN110757578A (en) * | 2019-09-16 | 2020-02-07 | 领胜城科技（江苏）有限公司 | Multi-cotton cross-shaped feeding asynchronous die cutting process |
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- 2009-07-02 CN CN2009201618345U patent/CN201471788U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103738532A (en) * | 2014-01-15 | 2014-04-23 | 成都弘林机械有限公司 | Automatic longitudinal and transverse feeding device of full automatic edge banding machine |
| CN103738532B (en) * | 2014-01-15 | 2015-08-12 | 成都弘林机械有限公司 | The automatic vertical, horizontal feeder of a kind of full automatic edge bander |
| CN104310103A (en) * | 2014-09-01 | 2015-01-28 | 东莞市飞新达精密机械科技有限公司 | Constant tension control system |
| CN107128015A (en) * | 2017-06-14 | 2017-09-05 | 东莞市美盈森环保科技有限公司 | A kind of paper pallet automatic assembling device |
| CN108298263A (en) * | 2017-12-29 | 2018-07-20 | 华中科技大学 | A kind of heavy duty non-hopping formula stepping transmission device |
| CN108284645A (en) * | 2018-03-05 | 2018-07-17 | 中国计量大学 | A kind of paper pallet automatic production line |
| CN108284645B (en) * | 2018-03-05 | 2024-02-13 | 中国计量大学 | Automatic production line for paper trays |
| CN109160215A (en) * | 2018-09-27 | 2019-01-08 | 嘉兴世迈机械有限公司 | Battery tray tinuous production |
| CN109160215B (en) * | 2018-09-27 | 2023-08-25 | 嘉兴荣硕机械有限公司 | Continuous production line for battery trays |
| CN110757578A (en) * | 2019-09-16 | 2020-02-07 | 领胜城科技（江苏）有限公司 | Multi-cotton cross-shaped feeding asynchronous die cutting process |
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