CN108999149B - Slope slurry stone raw material construction and masonry integrated device - Google Patents
Slope slurry stone raw material construction and masonry integrated device Download PDFInfo
- Publication number
- CN108999149B CN108999149B CN201810811184.8A CN201810811184A CN108999149B CN 108999149 B CN108999149 B CN 108999149B CN 201810811184 A CN201810811184 A CN 201810811184A CN 108999149 B CN108999149 B CN 108999149B
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- CN
- China
- Prior art keywords
- stone
- storage hopper
- mortar
- masonry
- sliding platform
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- 239000004575 stone Substances 0.000 title claims abstract description 73
- 238000010276 construction Methods 0.000 title claims abstract description 36
- 239000002002 slurry Substances 0.000 title claims abstract description 18
- 239000002994 raw material Substances 0.000 title claims abstract description 13
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 49
- 238000003860 storage Methods 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000007599 discharging Methods 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 5
- 239000011449 brick Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 5
- 239000011265 semifinished product Substances 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 11
- 239000010959 steel Substances 0.000 description 11
- 238000010586 diagram Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02B—HYDRAULIC ENGINEERING
- E02B3/00—Engineering works in connection with control or use of streams, rivers, coasts, or other marine sites; Sealings or joints for engineering works in general
- E02B3/04—Structures or apparatus for, or methods of, protecting banks, coasts, or harbours
- E02B3/12—Revetment of banks, dams, watercourses, or the like, e.g. the sea-floor
- E02B3/121—Devices for applying linings on banks or the water bottom
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Revetment (AREA)
Abstract
The invention discloses a slope slurry stone raw material construction and masonry integrated device, which comprises a support and sliding platform, wherein a stone discharge hole is formed in the middle of the support and sliding platform; the upper part of the supporting and sliding platform is provided with a stone storage hopper and a mortar storage hopper; the discharge hole at the bottom of the stone storage hopper is positioned above the stone discharge hole, and a bin gate opening and closing device is arranged at the discharge hole of the stone storage hopper; the bottom outlet of the mortar storage hopper is connected with a mortar conveying pipeline through a pipeline control valve, and the mortar conveying pipeline is arranged at the rear part of the supporting and sliding platform; the bottom of the mortar conveying pipeline is provided with an opening so as to facilitate the leakage of mortar. The invention realizes the mechanization of the construction raw materials, semi-finished product transportation and masonry construction of the slope protection slurry masonry, adopts the automatic unloading of the device to replace the manual construction process for transferring and constructing the masonry materials, saves time and labor and accelerates the construction efficiency; and the working procedures of stone vibration and secondary surface collecting of the surface of the grouted stone are added, so that the masonry construction quality of the grouted stone is obviously improved.
Description
Technical Field
The invention relates to the field of construction of slope protection subsection engineering behind a rock-fill dam, in particular to a slope slurry stone raw material construction and masonry integrated device.
Background
The traditional technology of the back slope protection and stone masonry construction of the rock-fill dam adopts a slope transportation trolley or a chute to carry out stone masonry and mortar transportation, and then adopts manpower to carry out slope masonry. The construction method has the advantages that more personnel are invested, the work intensity of manually transferring and building the block stones on the slope surface is high, the construction work efficiency is low, and the safety risk is high.
Disclosure of Invention
The invention provides a slope slurry masonry integrated device for construction of raw materials of slope slurry masonry, which is used for improving the construction speed of slope slurry masonry.
In order to solve the technical problems, the invention adopts the following technical scheme:
the slope slurry stone raw material construction and masonry integrated device comprises a supporting and sliding platform, wherein a stone discharging hole is formed in the middle of the supporting and sliding platform; the upper part of the supporting and sliding platform is provided with a stone storage hopper and a mortar storage hopper; the discharge hole at the bottom of the stone storage hopper is positioned above the stone discharge hole, and a bin gate opening and closing device is arranged at the discharge hole of the stone storage hopper; the bottom outlet of the mortar storage hopper is connected with a mortar conveying pipeline through a pipeline control valve, and the mortar conveying pipeline is arranged at the rear part of the supporting and sliding platform; the bottom of the mortar conveying pipeline is provided with an opening so as to facilitate the leakage of mortar.
According to the scheme, the vibrating plate compactor and the walking track thereof are arranged on the rear side of the supporting and sliding platform.
According to the above scheme, the bin gate opening and closing device comprises a gear motor and a bin gate, wherein an opening of the bin gate faces to the rear side; the speed reducing motor is arranged at the rear part of the supporting and sliding platform; the front side of the bin gate is hinged to the front side of a discharge hole in the bottom of the stone storage hopper, and the rear side of the bin gate is connected to a rotating shaft of a speed reducing motor through an iron chain.
According to the scheme, the hydraulic device further comprises a plurality of telescopic hydraulic cylinders which are arranged side by side in an inclined mode; the high end of the telescopic hydraulic cylinder is fixedly connected to the front part of the supporting and sliding platform, and the low end of the telescopic hydraulic cylinder is connected with a flat material plate, so that the flat material plate can move back and forth in the stone material discharging hole; a plurality of electric vibrators are arranged on the flat material plate.
According to the scheme, the top of the stone storage hopper is provided with a plurality of grate bars which are arranged side by side.
According to the scheme, the mortar storage hoppers are arranged in two, and are respectively arranged on the left side and the right side of the stone storage hopper.
According to the scheme, a plurality of inclined supports are arranged between the stone storage hopper and the mortar storage hopper and the support and sliding platform; the left side and the right side of the stone storage hopper are respectively provided with a spring support.
Compared with the prior art, the invention has the beneficial effects that: the method realizes the mechanization of the construction raw materials, semi-finished product transportation and masonry construction of the slope protection slurry masonry, adopts the automatic unloading of the device to replace the manual transportation and construction of the masonry materials in the traditional construction process, saves time and labor, and accelerates the construction efficiency; the working procedures of stone vibration and secondary surface collecting of the surface of the slurry stone are added, and the construction quality of the slurry stone is obviously improved; the manual investment required by construction can be greatly reduced, the construction progress is quickened, and the rolling stone risk brought by transferring the slope surface material is reduced.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a connection structure between a material leveling device and a support and sliding platform in the present invention;
FIG. 3 is a schematic view of a connection structure between a mortar hopper and a conveyor and a mortar storage hopper according to the invention;
FIG. 4 is a schematic view showing a structure of a door opening/closing device according to the present invention;
FIG. 5 is a schematic diagram of the connection structure between the secondary dough collecting device and the support and sliding platform in the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings, in which reference numerals are used to illustrate the invention by way of illustration: the device comprises a support and sliding platform 1, a spring support 2, a mortar storage hopper 3, a grate bar 4, a stone storage hopper 5, an inclined support 6, a walking rail 7, a vibrating plate compactor 8, a telescopic hydraulic cylinder 9, a plate 10, an electric vibrator 11, a pipeline control valve 12, a mortar conveying pipeline 13, a speed reducing motor 14, a iron chain 15, a bin gate 16 and a stone discharge hole 17.
The invention comprises a supporting and sliding platform 1, a stone storage hopper 5, a mortar storage hopper 3, a material flattening device, a bin gate opening and closing device, a mortar hopper and conveying device, a secondary surface collecting device and a hopper diagonal bracing.
The invention adopts a winch for traction, and two sides of the supporting and sliding platform 1 are respectively located on the surface of the grid beam concrete. The middle part of the supporting and sliding platform 1 is provided with a stone discharging hole 17, a flat material plate 10 is arranged in the supporting and sliding platform 1, and a telescopic hydraulic cylinder 9 and an electric vibrator 11 are arranged on the flat material plate 10 so as to fully fill mortar and masonry. In order to control the opening and closing of the stone to be laid and the mortar bin gate and the blanking speed, a bin gate opening and closing device is arranged at the bottom of the stone storage hopper 5, and a mortar hopper and a conveying device are arranged at the bottom of the mortar storage hopper 3.
For controlling the maximum grain size of the stone, a grate 4 is arranged above the stone storage hopper 5 to remove the super-diameter stone.
In order to ensure that the hopper is not deformed due to overlarge stress, hopper diagonal braces are respectively arranged around the stone storage hopper 5 and the mortar storage hopper 3 for reinforcement.
And finally, a material leveling device is arranged at the rear side of the supporting and sliding platform 1 so as to perform the surface flatness treatment and secondary surface collection of the grouted stone.
The supporting and sliding platform 1 consists of a surface layer steel plate, a platform framework, a platform diagonal brace and a bottom layer steel plate, is a foundation and a bearing part of the whole device, and is provided with steel wire rope traction points on a vertical beam on the labeling side of the platform framework. The two sides of the bottom layer steel plate are respectively located on the concrete surface of the slope grid beam, and the construction part is positioned, material loading and unloading and transportation are realized by traction through a winch.
As shown in fig. 2, the material leveling device is arranged in a hollow part of the front side of the structure of the supporting and sliding platform 1, and consists of a telescopic hydraulic cylinder 9, an electric vibrator 11 and a material leveling plate 10. A certain angle is formed between the telescopic hydraulic cylinder 9 and the support and sliding platform 1, so that the material leveling plate 10 can conveniently push stones and mortar to be built to a designated construction position. An electric vibrator 11 is installed on the slab 10 so that the mortar fills gaps between the masonry stones.
As shown in fig. 4, the door opening and closing device mainly comprises a three-phase motor, a speed reducer, gears, a chain drum, a bracket and a door 16. Wherein the three-phase motor, the speed reducer, the gear and the iron chain roller form a speed reducing motor 14 and are connected to the rear side of the support and sliding platform 1 by welding or bolts through a bracket. The bin gate 16 of the stone storage hopper 5 adopts a rotary structure, one end of the bin gate is connected with the stone storage hopper 5 by adopting an industrial hinge, and the other end of the bin gate is connected with the iron chain 15 which is lowered by the gear motor 14 into a lifting whole by adopting a lifting hook or a shackle.
As shown in fig. 3, the mortar hopper and conveyor mainly comprises a discharge pipe, a pipeline control valve 12 and a mortar conveying pipeline 13. The discharging pipe is positioned at the bottom of the lower side of the mortar storage hopper 3, and the tail end of the discharging pipe is connected with a mortar conveying pipeline 13 by adopting a pipeline control valve 12 for controlling the mortar conveying speed and opening and closing. The mortar conveying pipelines 13 are of a lower half-opening structure, and the two mortar conveying pipelines 13 of the mortar storage hopper 3 at the left side and the right side are connected into a whole by adopting a connecting sleeve.
As shown in fig. 5, the secondary flour receiving device consists of a vibrating plate compactor 8 and a walking track 7 thereof. The walking track 7 comprises a support and a track, wherein the support is processed by square steel and is connected with the support and the sliding platform 1 by welding. The rail adopts channel steel processing as the horizontal sliding rail of the vibrating plate rammer 8.
The hopper diagonal bracing is divided into a triangular diagonal bracing 6 and a spring support 2, the triangular diagonal bracing 6 is manufactured and processed by adopting channel steel and symmetrically arranged around the hopper, and the inclined plane and the plane of the triangular diagonal bracing 6 are respectively welded with the hopper and the support and sliding platform 1. The spring support 2 is made of thick-wall steel pipes and high-strength springs and is arranged on the left side and the right side of the stone storage hopper 5.
The construction method of the invention comprises the following steps:
symmetrically arranging two winches at the center line position of a dam crest in a to-be-masonry slurry stone-laying area, lowering a steel wire rope on the winches to the position of a lifting point of a device and connecting the steel wire rope with the device by adopting a clamping ring, and tightening the steel wire rope to enable the device to be positioned on a sliding grid beam;
placing stones to be built into a stone storage hopper 5 by adopting an excavator or a loader, placing mixed mortar for building into a mortar storage hopper 3 by adopting a concrete tank truck, and starting a winch to lift the device to a region to be constructed;
after preparation for construction is finished, starting a bin gate opening and closing device to discharge building stones from the stone storage hopper 5, and simultaneously opening a pipeline control valve 12 to discharge mortar;
the hydraulic rod of a telescopic hydraulic cylinder 9 in the material leveling device is stretched, an electric vibrator 11 on a material leveling plate 10 is started to push stones to be built forwards, and mortar is vibrated to enable the stones to be filled into stone gaps uniformly;
fifthly, observing stone filling conditions of the masonry positions, and driving the device to slide upwards through a winch to continuously repeat the steps (1) - (4) after the stone filling is completed so as to perform masonry construction; simultaneously starting a vibrating plate compactor 8 arranged at the rear side of the device to smooth the surface of the slurry masonry and carry out secondary surface collecting treatment;
and (3) performing charging by adopting a winch to a charging point after discharging all masonry stones, and then repeating the steps (1) - (5) to continue the masonry construction of the grout masonry stones.
Claims (5)
1. The utility model provides an integrated device is built by laying bricks or stones in slope stone raw materials construction which characterized in that: comprises a supporting and sliding platform (1), wherein the middle part of the supporting and sliding platform (1) is provided with a stone discharging hole (17); the upper part of the supporting and sliding platform (1) is provided with a stone storage hopper (5) and a mortar storage hopper (3); the discharge hole at the bottom of the stone storage hopper (5) is positioned above the stone discharge hole (17), and a bin gate opening and closing device is arranged at the discharge hole of the stone storage hopper (5); the bottom outlet of the mortar storage hopper (3) is connected with a mortar conveying pipeline (13) through a pipeline control valve (12), and the bottom of the mortar conveying pipeline (13) is provided with an opening so as to facilitate the leakage of mortar; the rear side of the supporting and sliding platform (1) is provided with a vibrating plate compactor (8) and a walking track (7) thereof, and the walking track (7) is a transverse sliding track of the vibrating plate compactor (8);
the hydraulic device also comprises a plurality of telescopic hydraulic cylinders (9) which are arranged side by side in an inclined way; the high end of the telescopic hydraulic cylinder (9) is fixedly connected to the front part of the supporting and sliding platform (1), and the low end of the telescopic hydraulic cylinder is connected with the flat material plate (10), so that the flat material plate (10) moves back and forth in the stone material discharging hole (17); a plurality of electric vibrators (11) are arranged on the flat material plate (10); the flat material plate (10) pushes stones and mortar to be built to a designated construction position, and the electric vibrator (11) is arranged on the flat material plate (10) so that gaps among the stones are fully filled with the mortar.
2. The integrated construction and masonry device for slope slurry masonry raw materials according to claim 1, wherein: the bin gate opening and closing device comprises a speed reducing motor (14) and a bin gate (16), wherein an opening of the bin gate (16) faces to the rear side; the gear motor (14) is arranged at the rear part of the supporting and sliding platform (1); the front side of the bin gate (16) is hinged to the front side of a discharge hole at the bottom of the stone storage hopper (5), and the rear side of the bin gate is connected to a rotating shaft of the speed reducing motor (14) through an iron chain (15).
3. The integrated construction and masonry device for slope slurry masonry raw materials according to claim 1, wherein: the top of the stone storage hopper (5) is provided with a plurality of grate bars (4) which are arranged side by side.
4. The integrated construction and masonry device for slope slurry masonry raw materials according to claim 1, wherein: the mortar storage hoppers (3) are arranged in two, and are respectively arranged on the left side and the right side of the stone storage hopper (5).
5. The integrated construction and masonry device for slope slurry masonry raw materials according to claim 1, wherein: a plurality of inclined supports (6) are arranged between the stone storage hopper (5) and the mortar storage hopper (3) and the support and sliding platform (1); the left side and the right side of the stone storage hopper (5) are respectively provided with a spring support (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810811184.8A CN108999149B (en) | 2018-07-23 | 2018-07-23 | Slope slurry stone raw material construction and masonry integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810811184.8A CN108999149B (en) | 2018-07-23 | 2018-07-23 | Slope slurry stone raw material construction and masonry integrated device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108999149A CN108999149A (en) | 2018-12-14 |
| CN108999149B true CN108999149B (en) | 2024-03-12 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810811184.8A Active CN108999149B (en) | 2018-07-23 | 2018-07-23 | Slope slurry stone raw material construction and masonry integrated device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108999149B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114575602B (en) * | 2022-02-18 | 2023-08-04 | 中国十九冶集团有限公司 | Quick construction method for rubble masonry |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5879104A (en) * | 1995-12-19 | 1999-03-09 | Joseph Vogele Ag. | Slip-form paver for road constructions of concrete |
| CN203834325U (en) * | 2014-05-23 | 2014-09-17 | 天元建设集团有限公司 | Slip-form curb paver |
| CN107401104A (en) * | 2017-09-08 | 2017-11-28 | 温州东怡园林建设有限公司 | Municipal concrete road surface slip form construction device and construction method |
| CN108212773A (en) * | 2017-12-21 | 2018-06-29 | 卢渭彬 | A kind of construction sandstone multi-stage screening apparatus |
| CN208748610U (en) * | 2018-07-23 | 2019-04-16 | 中国水利水电第五工程局有限公司 | A kind of slope stone masonry raw material construction masonry integrated apparatus |
-
2018
- 2018-07-23 CN CN201810811184.8A patent/CN108999149B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5879104A (en) * | 1995-12-19 | 1999-03-09 | Joseph Vogele Ag. | Slip-form paver for road constructions of concrete |
| CN203834325U (en) * | 2014-05-23 | 2014-09-17 | 天元建设集团有限公司 | Slip-form curb paver |
| CN107401104A (en) * | 2017-09-08 | 2017-11-28 | 温州东怡园林建设有限公司 | Municipal concrete road surface slip form construction device and construction method |
| CN108212773A (en) * | 2017-12-21 | 2018-06-29 | 卢渭彬 | A kind of construction sandstone multi-stage screening apparatus |
| CN208748610U (en) * | 2018-07-23 | 2019-04-16 | 中国水利水电第五工程局有限公司 | A kind of slope stone masonry raw material construction masonry integrated apparatus |
Non-Patent Citations (2)
| Title |
|---|
| 滑模式水泥混凝土摊铺机结构参数的使用调整;肖宇;筑路机械与施工机械化(01);全文 * |
| 砼砌石重力坝施工技术;胡肖姬;;建设科技(12);全文 * |
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| Publication number | Publication date |
|---|---|
| CN108999149A (en) | 2018-12-14 |
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Country or region after: China Address after: No.13, section 3, Jinhua Road, xihanggang street, Shuangliu District, Chengdu, Sichuan 610225 Applicant after: SINOHYDRO BUREAU 5 Co.,Ltd. Address before: 610065 No.8, East 4th section, 1st ring road, Jinjiang District, Chengdu City, Sichuan Province Applicant before: SINOHYDRO BUREAU 5 Co.,Ltd. Country or region before: China |
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