CN108994573A - A kind of stationary spring of high-mount brake lamp, nozzle and lampshade automatic crimping system - Google Patents
A kind of stationary spring of high-mount brake lamp, nozzle and lampshade automatic crimping system Download PDFInfo
- Publication number
- CN108994573A CN108994573A CN201810692692.9A CN201810692692A CN108994573A CN 108994573 A CN108994573 A CN 108994573A CN 201810692692 A CN201810692692 A CN 201810692692A CN 108994573 A CN108994573 A CN 108994573A
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- China
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- nozzle
- lampshade
- axis robot
- stationary spring
- vibrating disk
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/048—Springs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention discloses the stationary spring, nozzle and lampshade automatic crimping system of a kind of high-mount brake lamp, belongs to vehicle lamp components assembly technology field.It includes components feed mechanism, clamp system and compression joint mechanism, and components feed mechanism includes vibrating disk workbench, nozzle vibrating disk and stationary spring vibrating disk；Clamp system includes six axis robot workbench, six axis robot and six axis robot fixture；Compression joint mechanism includes crimp connection fixture and press-connection machine；Press-connection machine presses to crimp connection fixture by folding cylinder movement thereon.The a part of the present invention as automatic production line, by vibrating disk automatically to components feeding, the pickup and placement of nozzle and multiple stationary springs are completed from the clamping of carrying jig by six axis robot, then the automatic crimping of stationary spring, nozzle and lampshade is completed by cylinder, and employee only needs to complete simple lampshade feeding, discharge, to substantially reduce staff labor intensity, solidify crimp quality, promotes production automation level.
Description
Technical field
The present invention relates to vehicle lamp components assembly technology field, especially a kind of fixed spring of high-mount brake lamp
Piece, nozzle and lampshade automatic crimping system.
Background technique
Currently, the component part that high-mount brake lamp is important as automobile lamp, along with the steady hair of domestic automobile industry
Exhibition, annual yield are huge.The processing step of production line is general at present are as follows:
(1) lampshade is put into crimp connection fixture crimps by hand by employee, while nozzle of taking manually is placed on lampshade,
And exerted oneself by wrist, it will be in the card slot of nozzle indentation lampshade nozzle.
(2) employee's four stationary springs of taking by hand are exerted oneself by wrist, will be in the corresponding card slot of connection indentation lampshade.
Above traditional production method, crimping are completed by manpower completely, since production radix is huge, the daily repetition of employee
Number of operations is more, and labor intensity correspondence is also larger, and efficiency is lower, and the effect and consistency of crimping cannot get effective guarantee.
Therefore, it is necessary to assembly optimization be carried out to its production method, to overcome these defects.
Summary of the invention
To solve drawbacks described above existing for traditional production method, the present invention provides a kind of fixed spring of high-mount brake lamp
Piece, nozzle and lampshade automatic crimping system.
To achieve the above object, the present invention adopts the following technical solutions:
A kind of stationary spring of high-mount brake lamp, nozzle and lampshade automatic crimping system, it includes components feeder
Structure, clamp system and compression joint mechanism, components feed mechanism include vibrating disk workbench, nozzle vibrating disk and stationary spring vibration
Moving plate；Nozzle vibrating disk and stationary spring vibrating disk are installed on vibrating disk workbench；The straight line hopper tail of nozzle vibrating disk
End is equipped with nozzle static block；The straight line hopper tail end of stationary spring vibrating disk is equipped with stationary spring static block；It is fixed
The bottom end of spring leaf static block is longitudinally provided with spring leaf ejection cylinder；
Clamp system includes six axis robot workbench, six axis robot and six axis robot fixture；Six axis robot work
Make that six axis robot is installed on platform；The head end of six axis robot is equipped with six axis robot fixture；Six axis robot fixture packet
Include nozzle clamping plate and stationary spring clamping plate；
Compression joint mechanism includes crimp connection fixture and press-connection machine；Crimp connection fixture includes crimping upper mold, crimping lower die, lampshade limit
Block, nozzle limited block and stationary spring limited block；Nozzle limited block and stationary spring limited block are installed in crimping lower die；
Lampshade limited block is connect by spring with crimping lower die；The bottom end of lampshade limited block is equipped with lampshade ejection cylinder；Press-connection machine is logical
Folding cylinder movement thereon is crossed, is pressed to crimp connection fixture.
Further, crimping upper mold is detected to stationary spring, nozzle and lampshade automatic crimping, and by laser sensor
Crimped status.
Further, the outer dimension of lampshade limited block is identical as the outer dimension of lampshade to be crimped；It crimps in lower die
The consistent nozzle limited block of quantity and stationary spring limited block are installed.
The utility model has the advantages that
1. a part of the present invention as automatic production line passes through six axis machines by vibrating disk automatically to components feeding
Tool completes the pickup and placement of a nozzle and multiple stationary springs from the clamping of carrying jig on hand, is then completed by cylinder solid
Determine the automatic crimping of spring leaf, nozzle and lampshade, and employee only needs to complete simple lampshade feeding and blanking, to substantially reduce
The labor intensity of employee solidifies the quality of crimping, promotes the automatization level of production.
2. the present invention avoids the anti-loaded problem of nozzle by using vibrating disk feeding.
3. the present invention completes parts transport and placement by six axis robot, product parts neglected loading risk is reduced.
It is placed and equipment crimping, part repetitive positioning accuracy 4. the present invention carries out part using six axis robot fixed journey system
It is high, it ensure that the consistency of Product Assembly.
Detailed description of the invention
Fig. 1 is the stationary spring, nozzle and lampshade automatic crimping system of the high-mount brake lamp of one embodiment of the invention
Structural schematic diagram；
Fig. 2 is the structural schematic diagram of clamp system and compression joint mechanism in Fig. 1；
Fig. 3 is the structural schematic diagram of components feed mechanism in Fig. 1；
Fig. 4 is the structural schematic diagram of six axis robot and fixture in Fig. 1；
Fig. 5 is the structural schematic diagram of six axis robot fixture in Fig. 1；
Fig. 6 is the exploded view of crimp connection fixture in Fig. 1；
Fig. 7 is the crimped status schematic diagram of crimp connection fixture in Fig. 1；
Fig. 8 is stationary spring, nozzle and lampshade assembly the front and back schematic diagram of one embodiment of the invention；
In figure: 11- vibrating disk workbench, 12- nozzle vibrating disk, 13- stationary spring vibrating disk, 14- nozzle static block,
15- stationary spring static block, 16- spring leaf eject cylinder, 21- six axis robot workbench, 22- six axis robot, 23- six
Axis robot fixture, 231- nozzle clamping plate, 232- stationary spring clamping plate, 31- crimp connection fixture, 311- crimping upper mold, 312- pressure
Connect lower die, 313- lampshade limited block, 314- nozzle limited block, 315- stationary spring limited block, 316- spring, 317- lampshade top
Cylinder, 318- male plug combination head, 32- press-connection machine, 321- folding cylinder, 33- laser sensor, 4- stationary spring, 5- spray out
Mouth, 6- lampshade.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
The present embodiment proposes the stationary spring, nozzle and lampshade automatic crimping system of a kind of high-mount brake lamp, such as Fig. 1,2
Shown, it includes components feed mechanism, clamp system and compression joint mechanism, and components feed mechanism includes vibrating disk workbench
11, nozzle vibrating disk 12 and stationary spring vibrating disk 13；Clamp system includes six axis robot workbench 21, six axis robot
22 and six axis robot fixture 23；Six axis robot 22 is installed on six axis robot workbench 21；Six axis robot 22 and
Each device is electrically connected and carries out signal transmission in six axis robot fixture 23 and six axis robot workbench 21；Compression joint mechanism packet
Include crimp connection fixture 31 and press-connection machine 32；Crimp connection fixture 31 and press-connection machine 32 are electrically connected and carry out signal transmission；Press-connection machine 32 with
Each device is electrically connected and carries out signal transmission in six axis robot workbench 21；Press-connection machine 32 passes through folding cylinder thereon
321 movements, press to entire crimp connection fixture 31.
As shown in figure 3, being equipped with nozzle vibrating disk 12 and stationary spring vibrating disk 13 on vibrating disk workbench 11；Nozzle
The straight line hopper tail end of vibrating disk 12 is equipped with nozzle static block 14；The straight line hopper tail end of stationary spring vibrating disk 13 is installed
There is stationary spring static block 15；The bottom end of stationary spring static block 15 is longitudinally provided with spring leaf ejection cylinder 16.Nozzle
Vibrating disk 12, stationary spring vibrating disk 13 and spring leaf ejection cylinder 16 electrically connect with each device in vibrating disk workbench 11
It connects.
As shown in figure 4, the head end of six axis robot 22 is equipped with six axis robot fixture 23.
As shown in figure 5, six axis robot fixture 23 includes a nozzle clamping plate 231 and four stationary spring clamping plates 232.
As shown in fig. 6, crimp connection fixture 31 includes crimping upper mold 311, crimping lower die 312, lampshade limited block 313, nozzle limit
Position block 314 and stationary spring limited block 315；Nozzle limited block 314, stationary spring limit are installed in crimping lower die 312
Block 315 and male plug combination head 318；Lampshade limited block 313 is connect by spring 316 with crimping lower die 312；Lampshade limited block 2
There are two lampshades to eject cylinder 317 for bottom end installation.
The automatic crimping method of the present embodiment is as follows:
(1) lampshade 6 as shown in Fig. 8 (a) is put on the lampshade limited block 313 of crimp connection fixture 31 by employee by hand, is pressed
The start button of 32 two sides of press-connection machine, the action signal of real-time Transmission crimp connection fixture 31 after press-connection machine 32 starts.
(2) nozzle vibrating disk 12 conveys at material to nozzle static block 14, and stationary spring vibrating disk 13 conveys material extremely
At fixed spring static block 15, spring leaf ejection cylinder 16 ejects stationary spring 4 from fixed spring static block 15, six axis
Manipulator 22 moves to nozzle static block 14 respectively and fixed spring is static by built-in static block and limited block location procedure
At block 1, a nozzle 5 is grabbed by the nozzle clamping plate 231 of six axis robot fixture 23, passes through consolidating for six axis robot fixture 23
Determine spring leaf clamping plate 232 and successively grabs four stationary springs 4.
(3) when receiving 1 action signal of crimp connection fixture, six axis robot fixture 23 is by grab nozzle 5 and four
Stationary spring 4 is placed individually into the nozzle limited block 314 and stationary spring limited block 315 of crimping lower die 312.
(4) the folding cylinder 321 of press-connection machine 32 pushes, and presses to crimping upper mold 13, crimps upper mold 13 for stationary spring
4, nozzle 5 and 6 automatic crimping of lampshade after the completion of crimping, detect crimped status by four laser sensors 318, such as Fig. 7 institute
Show.
(5) two lampshades ejection cylinder 317 on lampshade limited block 313 acts, and ejects lampshade 6 as shown in Fig. 8 (b),
Manually lampshade 6 is removed and is detached from crimp connection fixture 31, completes entire work flow.
Limiting the scope of the invention, those skilled in the art should understand that, in technical solution of the present invention
On the basis of, the various modifications or variations that can be made by those skilled in the art with little creative work still of the invention
Within protection scope.
Claims (3)
1. a kind of stationary spring of high-mount brake lamp, nozzle and lampshade automatic crimping system, it include components feed mechanism,
Clamp system and compression joint mechanism, it is characterised in that: the components feed mechanism includes vibrating disk workbench (11), nozzle vibration
Disk (12) and stationary spring vibrating disk (13)；Be equipped on the vibrating disk workbench (11) the nozzle vibrating disk (12) and
The stationary spring vibrating disk (13)；The straight line hopper tail end of the nozzle vibrating disk (12) is equipped with nozzle static block
(14)；The straight line hopper tail end of the stationary spring vibrating disk (13) is equipped with stationary spring static block (15)；It is described solid
The bottom end for determining spring leaf static block (15) is longitudinally provided with spring leaf ejection cylinder (16)；
The clamp system includes six axis robot workbench (21), six axis robot (22) and six axis robot fixture (23)；
The six axis robot (22) are installed on the six axis robot workbench (21)；The head end of the six axis robot (22) is pacified
Equipped with the six axis robot fixture (23)；The six axis robot fixture (23) includes nozzle clamping plate (231) and fixed spring
Piece clamping plate (232)；
The compression joint mechanism includes crimp connection fixture (31) and press-connection machine (32)；The crimp connection fixture (31) includes crimping upper mold
(311), lower die (312), lampshade limited block (313), nozzle limited block (314) and stationary spring limited block (315) are crimped；Institute
It states and the nozzle limited block (314) and the stationary spring limited block (315) is installed in crimping lower die (312)；The lamp
Cover limited block (313) is connect by spring (316) with the crimping lower die (312)；It installs the bottom end of the lampshade limited block (2)
There is lampshade to eject cylinder (317)；The press-connection machine (32) is by folding cylinder (321) movement thereon, to the crimp connection fixture
(31) it presses.
2. the stationary spring of high-mount brake lamp according to claim 1, nozzle and lampshade automatic crimping system, feature
Be: the crimping upper mold (311) passes through laser sensing to stationary spring (4), nozzle (5) and lampshade (6) automatic crimping
Device (33) detects crimped status.
3. the stationary spring of high-mount brake lamp according to claim 1 or 2, nozzle and lampshade automatic crimping system,
Be characterized in that: the outer dimension of the lampshade limited block (313) is identical as the outer dimension of the lampshade (6) to be crimped；Institute
It states and the consistent nozzle limited block (314) of quantity and the stationary spring limited block is installed in crimping lower die (312)
(315)。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810692692.9A CN108994573A (en) | 2018-06-29 | 2018-06-29 | A kind of stationary spring of high-mount brake lamp, nozzle and lampshade automatic crimping system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810692692.9A CN108994573A (en) | 2018-06-29 | 2018-06-29 | A kind of stationary spring of high-mount brake lamp, nozzle and lampshade automatic crimping system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108994573A true CN108994573A (en) | 2018-12-14 |
Family
ID=64601315
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810692692.9A Pending CN108994573A (en) | 2018-06-29 | 2018-06-29 | A kind of stationary spring of high-mount brake lamp, nozzle and lampshade automatic crimping system |
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| Country | Link |
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| CN (1) | CN108994573A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125682A (en) * | 2019-06-27 | 2019-08-16 | 姚东海 | A kind of full-automatic nozzle assembly machine |
| CN110480359A (en) * | 2019-08-15 | 2019-11-22 | 常州三匠智能科技有限公司 | Gas spring is flared welding integrated automatically |
| CN115464373A (en) * | 2022-08-23 | 2022-12-13 | 盐城家安乐自动化科技有限公司 | Automatic installation equipment for automobile panel nut and working method of automatic installation equipment |
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| CN108198911A (en) * | 2018-02-16 | 2018-06-22 | 西安中科麦特电子技术设备有限公司 | Concentrating photovoltaic assembly pressing system based on robot assisted |
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| DE102008032322A1 (en) * | 2008-07-09 | 2009-04-02 | Daimler Ag | Method for mounting differential gear housing and rear axle gear unit housing by lightweight construction robot, involves contacting housings by robots such that differential gear housing is partially and oscillatingly moved by robot |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110125682A (en) * | 2019-06-27 | 2019-08-16 | 姚东海 | A kind of full-automatic nozzle assembly machine |
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| CN110480359A (en) * | 2019-08-15 | 2019-11-22 | 常州三匠智能科技有限公司 | Gas spring is flared welding integrated automatically |
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| CN115464373A (en) * | 2022-08-23 | 2022-12-13 | 盐城家安乐自动化科技有限公司 | Automatic installation equipment for automobile panel nut and working method of automatic installation equipment |
| CN115464373B (en) * | 2022-08-23 | 2023-10-03 | 盐城家安乐自动化科技有限公司 | Automatic mounting equipment for automobile panel nuts and working method thereof |
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Application publication date: 20181214 |