CN110125682B - Full-automatic nozzle assembly machine - Google Patents
Full-automatic nozzle assembly machine Download PDFInfo
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- CN110125682B CN110125682B CN201910566024.6A CN201910566024A CN110125682B CN 110125682 B CN110125682 B CN 110125682B CN 201910566024 A CN201910566024 A CN 201910566024A CN 110125682 B CN110125682 B CN 110125682B
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- 239000007921 spray Substances 0.000 claims abstract description 107
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 18
- 238000007664 blowing Methods 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 6
- 230000001154 acute effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 239000003595 mist Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
The invention belongs to the field of automatic equipment, and particularly relates to a full-automatic nozzle assembling machine. The utility model provides a full-automatic nozzle assembly machine, includes electrical power generating system, control system, support and air supply, still includes: the nozzle assembling structure is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the spray rod assembling structure is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the spray hole piece assembling structure is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the assembling disk is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the stamping structure is arranged on the bracket, fixedly connected with the bracket, and electrically connected with the air source and the control system; the ejecting structure is arranged on the bracket and fixedly connected with the bracket and electrically connected with the control system.
Description
Technical Field
The invention belongs to the field of automatic equipment, and particularly relates to a full-automatic nozzle assembly machine.
Background
The nozzle is one of the most important components of the combustion apparatus. The combustion of liquid fuel generally uses nozzles, and the quality of the nozzle design has a great influence on the combustion of liquid fuel. The nozzle is used for atomizing the liquid fuel to form liquid mist with small diameter so as to increase the contact area between the liquid fuel and surrounding medium and achieve the purposes of rapid evaporation, blending and combustion. At present, the main dust prevention measures of coal mines in China are spray dust fall, and the spray nozzle is used as the most basic element of the spray dust fall, and the atomization capability (mist flow shape and mist particle size) directly determines the spray dust fall effect.
However, at present, manual installation production or flow line production is still used for assembling the nozzles in many factories, but a great deal of manpower and material resources are wasted in the production mode, and the liberation of labor force is not facilitated.
Disclosure of Invention
In order to solve the problem that the production mode of the nozzle is lagged, the invention provides a full-automatic nozzle assembly machine.
In order to achieve the aim, the technical scheme adopted by the invention is that the full-automatic nozzle assembly machine comprises a power supply system, a control system, a bracket and an air source, and further comprises: the nozzle assembling structure is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the spray rod assembling structure is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the spray hole piece assembling structure is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the assembling disk is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the stamping structure is arranged on the bracket, fixedly connected with the bracket, and electrically connected with the air source and the control system; the ejecting structure is arranged on the bracket, fixedly connected with the bracket and electrically connected with the control system; the electromagnetic valve is used for controlling the inlet and outlet of gas, is connected with a gas source and is electrically connected with the control system; the air pipe is used for guiding air and is connected with the electromagnetic valve; the vacuum pump is used for adsorbing accessories and is electrically connected with the control system; the detection structure is arranged on the bracket, fixedly connected with the bracket and electrically connected with the control system.
The assembling disk comprises: the first stepping motor is fixedly connected with the bracket and is electrically connected with the control system; the disc body is fixedly connected with the output end of the first stepping motor; the holes are round holes formed in the edge of the tray body close to the edge;
the radii of the holes are the same, and the circle centers are positioned on the same circle; the fixed discs are annular discs and are arranged in each hole and fixedly connected with the holes; the movable disks are annular disks and are arranged in the ring of each fixed disk and are in sliding connection with the fixed disks.
Preferably, the punching structure includes: the stamping cross beam is arranged above the assembling tray and fixedly connected with the bracket; and the first air cylinder is arranged below the assembling tray, corresponds to the stamping beam in position and is connected with the electromagnetic valve. Preferably, the pop-up structure includes: the frame sheet is a sheet-shaped plate, and one end of the frame sheet is fixedly connected with one end of the stamping cross beam; the retainer is positioned below the frame piece, forms an acute angle with the frame piece, and is fixedly connected with the frame piece; the exhaust port of the first cylinder is positioned below the assembling tray and corresponds to the baffle plate.
Preferably, the detection structure includes: the first infrared emitter is arranged on the bracket and is electrically connected with the control system; the first infrared receiver is arranged at one end of the stamping beam and fixedly connected with the stamping beam and electrically connected with the control system.
Preferably, the nozzle fitting structure includes: the nozzle vibration disc is arranged on the bracket, fixedly connected with the bracket and electrically connected with the power supply system and used for sorting and sorting the nozzles; one end of the nozzle transmission channel is fixedly connected with the nozzle vibration disc, and the other end of the nozzle transmission channel is fixedly connected with the bracket and used for transmitting the nozzle; the support is fixedly connected with the bracket and is arranged on the bracket; the second stepping motor is fixedly connected with the support, is arranged on the support and is electrically connected with the control system; the rotary cross rod is fixedly connected with the output end of the second stepping motor, is arranged on the support and is rotationally connected with the support; the second air cylinder is connected with the electromagnetic valve, and the fixed end of the second air cylinder is arranged on the rotary cross rod and fixedly connected with the rotary cross rod; the nozzle suction head is connected with the moving end of the second air cylinder and fixedly connected with the moving end of the second air cylinder; the nozzle suction head is hollow and is connected with a vacuum pump through a conduit. Preferably, the spray rod assembly structure includes: the spray rod vibration disc is arranged on the bracket, fixedly connected with the bracket and electrically connected with the power supply system and used for sorting and sorting the spray rods; the bottom plate is fixedly connected with the bracket; the middle layer plate is arranged above the bottom layer plate and is in sliding connection with the bottom layer plate; the fixed clamping plate is a concave plate and is arranged above the middle layer plate and fixedly connected with the middle layer plate; the sliding clamping plate is a convex-shaped plate and is arranged above the middle layer plate and is in sliding connection with the middle layer plate; the cross beam frame is arranged above the fixed clamping plate and the sliding clamping plate and is fixedly connected with the bottom plate; the air blowing pipe is a hook-shaped metal pipe and is arranged above the beam frame; the third air cylinder is arranged on the bottom plate, fixedly connected with the tail part of the middle plate and connected with the electromagnetic valve; the fourth air cylinder is arranged on the middle layer plate, fixedly connected with the tail part of the sliding clamping plate and connected with the electromagnetic valve; the spray rod detection structure is arranged above the fixed clamping plate and the sliding clamping plate, is perpendicular to the fixed clamping plate and the sliding clamping plate and is fixedly connected with the beam frame; one end of the spray rod transmission channel is fixedly connected with the spray rod vibration disc, and the other end of the spray rod transmission channel is fixedly connected with the spray rod detection structure; the edges of the concave part of the fixed clamping plate and the edges of the convex part of the sliding clamping plate are respectively provided with a semicircular hole, and the two semicircular holes are correspondingly formed into a circle; one end of the air blowing pipe is positioned above the assembling tray, and the other end of the air blowing pipe is connected with an air source through the air pipe and the electromagnetic valve; the fixed end of the third air cylinder is fixedly connected with the bottom plate, and the moving end of the third air cylinder is fixedly connected with the tail part of the middle plate; the fixed end of the fourth air cylinder is fixedly connected with the middle layer plate, and the moving end of the fourth air cylinder is fixedly connected with the tail part of the sliding clamping plate; the front end of the middle layer plate is positioned behind the splicing part of the fixed clamping plate and the sliding clamping plate.
Preferably, the spray rod detection structure includes: the clamping blocks are two cuboid metal blocks which are oppositely arranged; the opposite surfaces of the clamping blocks are provided with grooves for the spray rod to pass through, and the top ends of the clamping blocks are fixedly connected with a spray rod transmission channel; the sensor bearing frame is a frame-shaped bearing frame and is arranged on the clamping block and fixedly connected with the clamping block; the second infrared transmitter is arranged on the sensor bearing frame and is fixedly connected with the sensor bearing frame and electrically connected with the control system; the second infrared receiver is arranged opposite to the second infrared transmitter, is arranged on the sensor bearing frame, is fixedly connected with the sensor bearing frame and is electrically connected with the control system; and one end of the fixed column is fixedly connected with the clamping block, and the other end of the fixed column is fixedly connected with the beam frame.
Preferably, the nozzle plate assembling mechanism includes: the spray hole piece vibration disc is arranged on the bracket, fixedly connected with the bracket and electrically connected with the power supply system and used for sorting and sorting the spray hole pieces; the support rod is fixedly connected with the bracket and is arranged on the bracket; the fifth air cylinder is fixedly connected with the support rod and is connected with the electromagnetic valve; the nozzle of the nozzle plate is fixedly connected with the moving end of the fifth cylinder; the support bottom plate is fixedly connected with the bracket; the spray hole sheet arranging structure is arranged on the supporting bottom plate and is connected with the supporting bottom plate fixing rod; the push rod is arranged in the spray hole sheet arranging structure and is in sliding connection with the spray hole sheet arranging structure; the sixth air cylinder is arranged in the support frame, fixedly connected with the push rod and connected with the electromagnetic valve; one end of the spray hole sheet transmission channel is fixedly connected with the spray hole sheet vibration disc, and the other end of the spray hole sheet transmission channel is fixedly connected with the spray hole sheet arranging structure; the T-shaped slot is arranged on the spray hole sheet arranging structure, a transverse slot of the T-shaped slot penetrates through the spray hole sheet arranging structure and is used for inserting a push rod, and the T-shaped slot drives the vertical slot to be fixedly connected with the spray hole sheet; the fixed end of the fifth air cylinder is arranged on the support frame and fixedly connected with the support frame, and the moving end of the fifth air cylinder is fixedly connected with the nozzle of the nozzle piece; the fixed end of the sixth air cylinder is arranged in the support frame and fixedly connected with the support frame, and the moving end of the sixth air cylinder is fixedly connected with the push rod; the nozzle of the nozzle plate is hollow and is connected with a vacuum pump through an air pipe.
The invention has the beneficial effects that: (1) The invention realizes full-automatic production of the nozzle by the mutual matching of the assembling disk, the stamping mechanism, the nozzle assembling structure, the spray rod assembling structure and the spray hole piece assembling structure, and releases the productivity; (2) In the present application, the 3 rotating discs are responsible for arranging the fittings and transmitting the fittings to the corresponding assembling structures through the transmission channels, and then the corresponding assembling structures are used for assembling the nozzles on the assembling discs; (3) The detection of the fitting structure is completed by using the infrared sensors at a plurality of positions, and the movement of each fitting structure is completed; (4) The stamping structure and the ejection structure use one air cylinder, when the air cylinder is used for air intake, the air cylinder is lifted to stamp the nozzle, when the air cylinder is retracted and deflated, accessories in the other hole of the assembly tray are ejected, and an inclined baffle plate is arranged above the hole to block the nozzle to prevent the nozzle from flying in disorder.
Drawings
Fig. 1: top view of full-automatic nozzle assembly machine
Fig. 2: structural schematic diagram of assembling disk, stamping structure, ejecting structure and detecting structure
Fig. 3: structural schematic diagram of spray hole sheet assembling structure
Fig. 4: structural schematic diagram of nozzle assembling structure
Fig. 5: structural schematic diagram of spray rod assembling structure
In the figure: 1. the spray nozzle comprises a frame piece, 2 parts of a nozzle assembling structure, 3 parts of a fixed disc, 4 parts of a movable disc, 5 parts of a disc body, 6 parts of a spray rod assembling structure, 7 parts of a spray hole piece assembling structure, 8 parts of a first infrared receiver, 9 parts of a stamping beam, 10 parts of a retaining piece, 11 parts of a fifth cylinder, 12 parts of a support rod, 13 parts of a spray hole piece suction nozzle, 14 parts of a spray hole piece arranging structure, 15 parts of a support bottom plate, 16 parts of a spray hole piece conveying channel, 17 parts of a push rod, 18 parts of a nozzle suction nozzle, 19 parts of a second cylinder, 20 parts of a rotating beam, 21 parts of a second stepping motor, 22 parts of a support, 23 parts of a spray hole piece conveying channel, 24 parts of a blowing pipe, 25 parts of a fixed clamping plate, 26 parts of a sliding clamping plate, 27 parts of a clamping block, 28 parts of a beam frame, 29 parts of a fourth cylinder, 30 parts of a middle layer plate, 31 parts of a bottom plate, 32 parts of a third cylinder, 33 parts of a nozzle vibration disc, 34 parts of a spray hole piece vibration disc, 35 parts of a spray hole piece vibration disc.
Detailed Description
The utility model provides a full-automatic nozzle assembly machine, includes electrical power generating system, control system, support and air supply, still includes: the nozzle assembling structure 2 is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the spray rod assembling structure 6 is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the spray hole piece assembling structure 7 is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the assembling disk is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system; the stamping structure is arranged on the bracket, fixedly connected with the bracket, and electrically connected with the air source and the control system; the ejecting structure is arranged on the bracket, fixedly connected with the bracket and electrically connected with the control system; the electromagnetic valve is used for controlling the inlet and outlet of gas, is connected with a gas source and is electrically connected with the control system; the air pipe is used for guiding air and is connected with the electromagnetic valve; the vacuum pump is used for adsorbing accessories and is electrically connected with the control system; the detection structure is arranged on the bracket, fixedly connected with the bracket and electrically connected with the control system.
The assembling disk comprises: the first stepping motor is fixedly connected with the bracket and is electrically connected with the control system; the disc body 5 is fixedly connected with the output end of the first stepping motor; the holes are round holes which are formed in the edge of the tray body 5 and close to the edge;
the radii of the holes are the same, and the circle centers are positioned on the same circle; the fixed discs 3 are annular discs and are arranged in each hole and fixedly connected with the holes; the movable disks 4 are annular disks and are arranged in the ring of each fixed disk 3 and are in sliding connection with the fixed disks 3.
The stamping structure comprises: the stamping cross beam 9 is arranged above the assembling tray and fixedly connected with the bracket; and the first air cylinder is arranged below the assembling tray, corresponds to the stamping beam 9 in position and is connected with the electromagnetic valve.
The pop-up structure includes: the frame sheet 1 is a sheet-shaped plate, and one end of the frame sheet is fixedly connected with one end of the stamping cross beam 9; the retainer sheet 10 is positioned below the frame sheet 1, forms an acute angle with the included angle of the frame sheet 1 and is fixedly connected with the frame sheet 1; the exhaust port of the first cylinder is positioned below the assembling tray and corresponds to the position of the baffle plate 10.
The detection structure comprises: the first infrared emitter is arranged on the bracket and is electrically connected with the control system; the first infrared receiver 8 is arranged at one end of the stamping beam 9, is fixedly connected with the stamping beam 9 and is electrically connected with the control system.
The nozzle fitting structure 2 includes: the nozzle vibration disc 33 is arranged on the bracket, fixedly connected with the bracket, electrically connected with the power supply system and used for sorting and sorting the nozzles; a nozzle transfer path, one end of which is fixedly connected with the nozzle vibration plate 33, and the other end of which is fixedly connected with the bracket, for transferring the nozzle; the support 22 is fixedly connected with the bracket and is arranged on the bracket; a second step motor 21 fixedly connected with the support 22, installed on the support 22 and electrically connected with the control system; the rotary cross rod 20 is fixedly connected with the output end of the second stepping motor 21, is arranged on the support 22 and is in rotary connection with the support 22; the second air cylinder 19 is connected with the electromagnetic valve, and the fixed end of the second air cylinder 19 is arranged on the rotary cross rod 20 and fixedly connected with the rotary cross rod 20; the nozzle suction head 18 is connected with the moving end of the second air cylinder 19 and fixedly connected with the moving end of the second air cylinder 19; the nozzle tip 18 is hollow and is connected to a vacuum pump by a conduit.
The spray rod assembly structure 6 includes: a spray rod vibration plate 34 mounted on the bracket, fixedly connected with the bracket, electrically connected with the power supply system, and used for sorting and sorting the spray rods; a bottom plate 31 fixedly connected to the bracket; the middle layer plate 30 is arranged above the bottom layer plate 31 and is in sliding connection with the bottom layer plate 31; the fixed clamping plate 25 is a concave plate and is arranged above the middle layer plate 30 and fixedly connected with the middle layer plate 30; the sliding clamping plate 26 is a convex-shaped plate and is arranged above the middle layer plate 30 and is in sliding connection with the middle layer plate 30; the beam frame 28 is arranged above the fixed clamping plate 25 and the sliding clamping plate 26 and is fixedly connected with the bottom plate 31; the air blowing pipe 24 is a hook-shaped metal pipe and is arranged above the cross beam frame 28; the third air cylinder 32 is arranged on the bottom plate 31, fixedly connected with the tail part of the middle plate 30 and connected with the electromagnetic valve; the fourth air cylinder 29 is arranged on the middle layer plate 30, fixedly connected with the tail part of the sliding clamping plate 26 and connected with the electromagnetic valve; the spray rod detection structure is arranged above the fixed clamping plate 25 and the sliding clamping plate 26, is perpendicular to the fixed clamping plate 25 and the sliding clamping plate 26 and is fixedly connected with the beam frame 28; a spray rod transmission channel 23, one end of which is fixedly connected with a spray rod vibration disk 34, and the other end of which is fixedly connected with a spray rod detection structure; the edges of the concave part of the fixed clamping plate 25 and the edges of the convex part of the sliding clamping plate 26 are respectively provided with a semicircular hole, and the two semicircular holes correspond to one circle in stroke; one end of the air blowing pipe 24 is positioned above the assembling tray, and the other end is connected with an air source through an air pipe and an electromagnetic valve; the fixed end of the third air cylinder 32 is fixedly connected with the bottom plate 31, and the moving end of the third air cylinder 32 is fixedly connected with the tail part of the middle plate 30; the fixed end of the fourth air cylinder 29 is fixedly connected with the middle layer plate 30, and the moving end of the fourth air cylinder 29 is fixedly connected with the tail part of the sliding clamping plate 26; the front end of the middle layer plate 30 is positioned behind the joint of the fixed clamping plate 25 and the sliding clamping plate 26.
The spray rod detection structure include: the clamping blocks 27 are two cuboid metal blocks which are oppositely arranged; the opposite surfaces of the clamping blocks 27 are provided with grooves for the spray rod to pass through, and the top ends of the clamping blocks 27 are fixedly connected with the spray rod transmission channel 23; the sensor bearing frame is a frame-shaped bearing frame and is arranged on the clamping block 27 and fixedly connected with the clamping block 27; the second infrared transmitter is arranged on the sensor bearing frame and is fixedly connected with the sensor bearing frame and electrically connected with the control system; the second infrared receiver is arranged opposite to the second infrared transmitter, is arranged on the sensor bearing frame, is fixedly connected with the sensor bearing frame and is electrically connected with the control system; and one end of the fixed column is fixedly connected with the clamping block 27, and the other end of the fixed column is fixedly connected with the cross beam frame 28.
The orifice piece assembly devices include: the spray hole piece vibration disc 35 is arranged on the bracket, fixedly connected with the bracket and electrically connected with the power supply system and used for sorting and sorting spray hole pieces; the support rod 12 is fixedly connected with the bracket and is arranged on the bracket; the fifth air cylinder 11 is fixedly connected with the support rod 12 and is connected with the electromagnetic valve; a nozzle 13 of the nozzle plate is fixedly connected with the moving end of the fifth cylinder 11; a supporting bottom plate 15 fixedly connected with the bracket; the spray hole sheet arranging structure 14 is arranged on the supporting bottom plate 15 and is connected with a fixed rod of the supporting bottom plate 15; the push rod 17 is arranged in the jet orifice plate arranging structure 14 and is in sliding connection with the jet orifice plate arranging structure 14; the sixth air cylinder is arranged in the support frame, fixedly connected with the push rod 17 and connected with the electromagnetic valve; one end of the spray hole sheet transmission channel 16 is fixedly connected with the spray hole sheet vibration disc 35, and the other end is fixedly connected with the spray hole sheet arranging structure 14; the spray hole sheet arranging structure 14 is provided with a T-shaped groove, a transverse groove of the T-shaped groove penetrates through the spray hole sheet arranging structure 14 and is used for inserting a push rod 17, and the T-shaped groove drives the vertical groove to be fixedly connected with the spray hole sheet; the fixed end of the fifth air cylinder 11 is arranged on the support frame and fixedly connected with the support frame, and the moving end of the fifth air cylinder 11 is fixedly connected with the nozzle 13 of the nozzle piece; the fixed end of the sixth air cylinder is arranged in the support frame and fixedly connected with the support frame, and the moving end of the sixth air cylinder is fixedly connected with the push rod 17; the nozzle 13 is hollow and is connected with a vacuum pump through an air pipe.
The invention realizes full-automatic production by the mutual matching of the assembling disk and the stamping mechanism, the nozzle assembling structure 2, the spray rod assembling structure 6 and the spray hole piece assembling structure 7, and liberates productivity; in the present case, the 3 vibration plates 4 are responsible for the finished fitting being transferred via the transfer channel to the corresponding fitting structure, on which the nozzles are fitted; the detection of the fitting structure is completed by using the infrared sensors at a plurality of positions, and the movement of each fitting structure is completed; the stamping structure and the ejection structure use one air cylinder, when the air cylinder is in air, the air cylinder is lifted to stamp the nozzle, when the air cylinder is retracted and deflated, accessories in the other hole of the assembly tray are ejected, and an inclined baffle plate 10 is arranged above the hole to block the nozzle to prevent the nozzle from flying in disorder.
In the application, the nozzles are arranged by the nozzle vibration disc 33 and then sent to the nozzle conveying channel, then the rotating cross rod 20 is driven by the second stepping motor 21 to rotate the nozzle suction head 18 to the position above the tail end of the nozzle conveying channel, the second air cylinder 19 acts to stretch, so that the nozzle suction head 18 contacts the nozzle, and the vacuum pump is started to enable the nozzle suction head 18 to suck the nozzle; then the air cylinder is retracted, the motor II drives the rotary cross rod 20 to rotate the nozzle suction head 18 above the assembling disc, the air cylinder II is extended again, and then the vacuum pump is turned off to enable the nozzle to fall into the ring of the movable disc 4; then the second cylinder 19 is retracted again, and the second motor continues to drive the rotary cross rod 20 to rotate; the step motor drives the assembling disc to rotate, so that a new hole appears in the right place, the hole with the nozzle moves to the position below the spray rod assembling structure 6, at the moment, the spray rod enters a circle formed by the fixed clamping plate 25 and the sliding clamping plate 26 through the clamping block 27 and the clamping block 27, the fourth air cylinder 29 stretches to push the sliding clamping plate 26 to clamp the spray rod, then the third air cylinder 32 stretches to push out the middle layer plate 30, the circle formed by the fixed clamping plate 25 and the sliding clamping plate 26 is positioned above the inner ring of the moving disc 4 of the assembling device, at the moment, the fourth air cylinder 29 retracts, then the air blowing pipe 24 blows out an air flow, so that the spray rod falls into the nozzle, and the third air cylinder 32 retracts, so that the middle layer plate 30 retracts, the circle formed by the fixed clamping plate 25 and the sliding clamping plate 26 is positioned below the clamping block 27, and the spray rod falls into the circle again; the assembling disk is used for rotating, a new movable disk 4 with a nozzle is rotated below a spray rod assembling structure 6, the movable disk 4 with the spray rod and the nozzle is rotated below a spray hole piece assembling structure 7, then a sixth cylinder moves to push a spray hole piece in a T-shaped groove out by a push rod 17, then a vacuum pump is started to suck the spray hole piece onto a spray hole piece suction nozzle 13, then a fifth cylinder 11 is extended to enable the spray hole piece suction nozzle 13 to contact the nozzle, then the vacuum pump is turned off to enable the spray hole piece to be placed on the nozzle, and then the fifth cylinder 11 is retracted; at the moment, the assembling disk rotates, a new hole with a spray rod rotates, the hole with a spray hole piece rotates to the upper part of the detection mechanism, whether parts in the nozzle are provided with the whole parts or not is detected through infrared rays, and if the parts are missing, the material supplementing or the maintenance is not carried out according to the missing parts; then the assembly plate continues to rotate, the complete nozzle of accessory rotates to stamping device, and the cylinder No. one is elongated at this time, jack-up movable plate 4, with the punching beam 9 contact of top for the punching press is accomplished to the nozzle, and then cylinder No. one is gassing shrink, and the air current that discharges at this time is guided to the ejection device below, and the gas that will release is facing to the hole below in order to the spacer 10 on the assembly plate, blows off the nozzle that will assemble the completion, has 8 at least holes on the assembly plate in this application.
The foregoing describes in detail the preferred embodiments of the invention. It should be understood that numerous modifications and variations can be made in accordance with the inventive concepts herein disclosed by those skilled in the art without the undue burden of their own labor. Therefore, the technical solutions which can be obtained by logic analysis, reasoning or limited experiments based on the prior art by the concept created by the present invention by the person skilled in the art shall be within the scope of protection defined by the claims.
Claims (5)
1. The utility model provides a full-automatic nozzle assembly machine, includes electrical power generating system, control system, support and air supply, its characterized in that still includes:
the nozzle assembling structure is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system;
the spray rod assembling structure is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system;
the spray hole piece assembling structure is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system;
the assembling disk is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system;
the stamping structure is arranged on the bracket, fixedly connected with the bracket, connected with the air source and electrically connected with the control system;
the ejecting structure is arranged on the bracket, fixedly connected with the bracket and electrically connected with the control system;
the electromagnetic valve is used for controlling the inlet and outlet of gas, is connected with a gas source and is electrically connected with the control system;
the air pipe is used for guiding air and is connected with the electromagnetic valve;
the vacuum pump is used for adsorbing accessories and is electrically connected with the control system;
the detection structure is arranged on the bracket, fixedly connected with the bracket and electrically connected with the control system;
the assembling disk comprises:
the first stepping motor is fixedly connected with the bracket and is electrically connected with the control system;
the disc body is fixedly connected with the output end of the first stepping motor;
the holes are round holes formed in the edge of the tray body close to the edge;
the radii of the holes are the same, and the circle centers are positioned on the same circle;
the fixed discs are annular discs and are arranged in each hole and fixedly connected with the holes;
the movable disks are annular disks and are arranged in the ring of each fixed disk and are connected with the fixed disks in a sliding manner;
the stamping structure comprises:
the stamping cross beam is arranged above the assembling tray and fixedly connected with the bracket;
the first air cylinder is arranged below the assembling tray, corresponds to the stamping beam in position and is connected with the electromagnetic valve; the pop-up structure includes:
the frame sheet is a sheet-shaped plate, and one end of the frame sheet is fixedly connected with one end of the stamping cross beam;
the retainer is positioned below the frame piece, forms an acute angle with the frame piece, and is fixedly connected with the frame piece;
the exhaust port of the first cylinder is positioned below the assembling disk and corresponds to the baffle plate;
the spray rod assembly structure comprises:
the spray rod vibration disc is arranged on the bracket, fixedly connected with the bracket and electrically connected with the power supply system and used for sorting and sorting the spray rods;
the bottom plate is fixedly connected with the bracket;
the middle layer plate is arranged above the bottom layer plate and is in sliding connection with the bottom layer plate;
the fixed clamping plate is a concave plate and is arranged above the middle layer plate and fixedly connected with the middle layer plate;
the sliding clamping plate is a convex-shaped plate and is arranged above the middle layer plate and is in sliding connection with the middle layer plate;
the cross beam frame is arranged above the fixed clamping plate and the sliding clamping plate and is fixedly connected with the bottom plate;
the air blowing pipe is a hook-shaped metal pipe and is arranged above the beam frame;
the third air cylinder is arranged on the bottom plate, fixedly connected with the tail part of the middle plate and connected with the electromagnetic valve;
the fourth air cylinder is arranged on the middle layer plate, fixedly connected with the tail part of the sliding clamping plate and connected with the electromagnetic valve;
the spray rod detection structure is arranged above the fixed clamping plate and the sliding clamping plate, is perpendicular to the fixed clamping plate and the sliding clamping plate and is fixedly connected with the beam frame;
one end of the spray rod transmission channel is fixedly connected with the spray rod vibration disc, and the other end of the spray rod transmission channel is fixedly connected with the spray rod detection structure;
the edges of the concave part of the fixed clamping plate and the edges of the convex part of the sliding clamping plate are respectively provided with a semicircular hole, and the two semicircular holes are correspondingly formed into a circle;
one end of the air blowing pipe is positioned above the assembling tray, and the other end of the air blowing pipe is connected with an air source through the air pipe and the electromagnetic valve;
the fixed end of the third air cylinder is fixedly connected with the bottom plate, and the moving end of the third air cylinder is fixedly connected with the tail part of the middle plate;
the fixed end of the fourth air cylinder is fixedly connected with the middle layer plate, and the moving end of the fourth air cylinder is fixedly connected with the tail part of the sliding clamping plate;
the front end of the middle layer plate is positioned behind the splicing part of the fixed clamping plate and the sliding clamping plate.
2. The fully automatic nozzle assembly machine of claim 1, wherein the detection structure comprises:
the first infrared emitter is arranged on the bracket and is electrically connected with the control system;
the first infrared receiver is arranged at one end of the stamping beam and fixedly connected with the stamping beam and electrically connected with the control system.
3. The fully automatic nozzle assembly machine of claim 1, wherein the nozzle assembly structure comprises:
the nozzle vibration disc is arranged on the bracket, fixedly connected with the bracket and electrically connected with the power supply system and used for sorting and sorting the nozzles;
one end of the nozzle transmission channel is fixedly connected with the nozzle vibration disc, and the other end of the nozzle transmission channel is fixedly connected with the bracket and used for transmitting the nozzle;
the support is fixedly connected with the bracket and is arranged on the bracket;
the second stepping motor is fixedly connected with the support, is arranged on the support and is electrically connected with the control system; the rotary cross rod is fixedly connected with the output end of the second stepping motor, is arranged on the support and is rotationally connected with the support;
the second air cylinder is connected with the electromagnetic valve, and the fixed end of the second air cylinder is arranged on the rotary cross rod and fixedly connected with the rotary cross rod;
the nozzle suction head is connected with the moving end of the second air cylinder and fixedly connected with the moving end of the second air cylinder;
the nozzle suction head is hollow and is connected with a vacuum pump through a conduit.
4. The fully automatic nozzle assembly machine according to claim 1, wherein said spray bar detection structure comprises:
the clamping blocks are two cuboid metal blocks which are oppositely arranged; the opposite surfaces of the clamping blocks are provided with grooves for the spray rod to pass through, and the top ends of the clamping blocks are fixedly connected with a spray rod transmission channel; the sensor bearing frame is a frame-shaped bearing frame and is arranged on the clamping block and fixedly connected with the clamping block;
the second infrared transmitter is arranged on the sensor bearing frame and is fixedly connected with the sensor bearing frame and electrically connected with the control system;
the second infrared receiver is arranged opposite to the second infrared transmitter, is arranged on the sensor bearing frame, is fixedly connected with the sensor bearing frame and is electrically connected with the control system;
and one end of the fixed column is fixedly connected with the clamping block, and the other end of the fixed column is fixedly connected with the beam frame.
5. The fully automatic nozzle assembly machine according to claim 1, wherein the nozzle plate assembly structure comprises:
the spray hole piece vibration disc is arranged on the bracket, fixedly connected with the bracket and electrically connected with the power supply system and used for sorting and sorting the spray hole pieces;
the support rod is fixedly connected with the bracket and is arranged on the bracket;
the fifth air cylinder is fixedly connected with the support rod and is connected with the electromagnetic valve;
the nozzle of the nozzle plate is fixedly connected with the moving end of the fifth cylinder;
the support bottom plate is fixedly connected with the bracket;
the spray hole sheet arranging structure is arranged on the supporting bottom plate and is connected with the supporting bottom plate fixing rod;
the push rod is arranged in the spray hole sheet arranging structure and is in sliding connection with the spray hole sheet arranging structure;
the sixth air cylinder is arranged in the support frame, fixedly connected with the push rod and connected with the electromagnetic valve;
one end of the spray hole sheet transmission channel is fixedly connected with the spray hole sheet vibration disc, and the other end of the spray hole sheet transmission channel is fixedly connected with the spray hole sheet arranging structure;
the T-shaped slot is arranged on the spray hole sheet arranging structure, a transverse slot of the T-shaped slot penetrates through the spray hole sheet arranging structure and is used for inserting a push rod, and the T-shaped slot drives the vertical slot to be fixedly connected with the spray hole sheet; the fixed end of the fifth air cylinder is arranged on the support frame and fixedly connected with the support frame, and the moving end of the fifth air cylinder is fixedly connected with the nozzle of the nozzle piece;
the fixed end of the sixth air cylinder is arranged in the support frame and fixedly connected with the support frame, and the moving end of the sixth air cylinder is fixedly connected with the push rod;
the nozzle of the nozzle plate is hollow and is connected with a vacuum pump through an air pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910566024.6A CN110125682B (en) | 2019-06-27 | 2019-06-27 | Full-automatic nozzle assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910566024.6A CN110125682B (en) | 2019-06-27 | 2019-06-27 | Full-automatic nozzle assembly machine |
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| CN110125682A CN110125682A (en) | 2019-08-16 |
| CN110125682B true CN110125682B (en) | 2024-04-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910566024.6A Active CN110125682B (en) | 2019-06-27 | 2019-06-27 | Full-automatic nozzle assembly machine |
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| CN109531110A (en) * | 2018-12-30 | 2019-03-29 | 重庆诺贝尔福基机电有限公司 | A kind of atomizer processing unit (plant) |
| CN210435684U (en) * | 2019-06-27 | 2020-05-01 | 姚东海 | Full-automatic nozzle assembly machine |
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|---|---|---|---|---|
| JPH11204991A (en) * | 1998-01-14 | 1999-07-30 | Yamaha Motor Co Ltd | Nozzle holding device for surface mounting machine |
| CN201079901Y (en) * | 2007-07-31 | 2008-07-02 | 深圳市鑫吉泰喷雾泵有限公司 | Nozzle assembling machine |
| CN103600218A (en) * | 2013-08-12 | 2014-02-26 | 九牧厨卫股份有限公司 | Device for automatically assembling spray core into spray casing |
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| CN210435684U (en) * | 2019-06-27 | 2020-05-01 | 姚东海 | Full-automatic nozzle assembly machine |
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| CN110125682A (en) | 2019-08-16 |
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