Disclosure of Invention
In view of the above, the utility model provides a mugwort pretreatment system before mugwort mattress preparation, which can pretreat mugwort, remove particles mixed in the mugwort, clean and dry the mugwort, and finally disinfect the mugwort, so that the mugwort mattress manufactured is cleaner and more sanitary.
In order to solve the technical problems, the utility model provides a mugwort pretreatment system before mugwort mattress preparation, which comprises a screening mechanism, a steaming and washing mechanism, a drying mechanism and a sterilizing mechanism which are sequentially connected through a conveying mechanism, wherein the screening mechanism, the steaming and washing mechanism, the drying mechanism and the sterilizing mechanism are in communication connection with a control mechanism, the steaming and washing mechanism and the drying mechanism are communicated with a steam generating mechanism, and the conveying mechanism comprises a first feeding mechanism positioned between the screening mechanism and the steaming and washing mechanism, a second feeding mechanism positioned between the steaming and washing mechanism and the drying mechanism, and a translation mechanism from the tail end of the drying mechanism to the tail end of the sterilizing mechanism.
Further, the screening mechanism comprises a first support and a second support which are arranged on the ground, a first transverse arm is arranged at the upper end of the first support, two first driving wheels which are matched with each other are arranged on the first transverse arm, a second transverse arm is arranged at the upper end of the second support, two first driven wheels which are matched with each other are arranged on the second transverse arm, the first driving wheels are connected with a first driving motor arranged on the first support through chain transmission, screening cylinders are arranged on the first driving wheels and the first driven wheels, a first driving track is arranged at the two ends of each screening cylinder corresponding to the first driving wheels and the first driven wheels, a plurality of windows are arranged on each screening cylinder, a filter screen is arranged in each window, and one end of each screening cylinder, which is in contact with the first driving wheels, is higher than one end of each screening cylinder, which is in contact with the first driven wheels.
Further, the steaming and washing mechanism comprises a third support and a fourth support which are arranged on the ground, a third transverse arm is arranged at the upper end of the third support, two matched second driving wheels are arranged on the third transverse arm, a fourth transverse arm is arranged on the fourth support, two matched second driven wheels are arranged on the fourth transverse arm, the second driving wheels are connected with a second driving motor arranged on the third support through chain transmission, steaming and washing cylinders are arranged on the second driving wheels and the second driven wheels, two ends of each steaming and washing cylinder are corresponding to one end, which is contacted with the second driving wheels, of each steaming and washing cylinder, which is higher than one end, which is contacted with the second driven wheels, of each steaming and washing cylinder, one end, which is contacted with the second driven wheels, is provided with a first air outlet pipe, the other end of each steaming and washing cylinder is provided with a first air outlet pipe, one end of each first air outlet pipe extends into each steaming and washing cylinder, and the other end of each first air outlet pipe is communicated with the steam generating mechanism.
Further, the drying mechanism comprises a fifth support and a sixth support which are arranged on the ground, a fifth cross arm is arranged at the upper end of the fifth support, two matched third driving wheels are arranged on the fifth cross arm, a sixth cross arm is arranged on the sixth support, two matched third driven wheels are arranged on the sixth cross arm, the third driving wheels are connected with a third driving motor arranged on the fifth support through chain transmission, a drying cylinder is arranged on each of the third driving wheels and the third driven wheels, two ends of the drying cylinder are respectively provided with a third driving track corresponding to one ends of the third driving wheels and one ends of the third driven wheels, which are in contact with the drying cylinder, are higher than one ends of the drying cylinder, which are in contact with the third driven wheels, of the drying cylinder, a threaded pipe is arranged on the inner surface of the drying cylinder, two ends of the threaded pipe are respectively communicated with a second air outlet pipe and a second exhaust pipe through rotary joints, and the second air outlet pipe is communicated with the steam generating mechanism.
Further, the steam generating mechanism comprises an electric steam boiler.
Further, the disinfection mechanism comprises a disinfection bin, an inlet and an outlet are formed in two sides of the disinfection bin, an ultraviolet disinfection lamp is arranged at the top end of the interior of the disinfection bin, and the translation mechanism penetrates through the inlet and the outlet and is located below the ultraviolet disinfection lamp.
Further, the translation mechanism comprises a belt conveyor, the belt conveyor comprises a frame, a driving roller and a direction changing roller, the driving roller and a fourth driving motor are in transmission connection, the driving roller and the direction changing roller are provided with conveying belts, two sides of each conveying belt are provided with guard plates, and a beating mechanism is arranged below the upper conveying belt.
Further, the beating mechanism comprises a transverse plate arranged on the frame below the upper conveying belt, an air cylinder is vertically arranged on the transverse plate, a transverse rod is arranged at the top end of a transmission shaft of the air cylinder, and the air cylinder is communicated with the air pump.
Further, the first feeding mechanism and the second feeding mechanism comprise a conveyor.
The utility model provides a mugwort pretreatment system before mugwort mattress preparation, which comprises a screening mechanism, a steaming and washing mechanism, a drying mechanism and a sterilizing mechanism which are sequentially connected through a conveying mechanism, wherein the screening mechanism, the steaming and washing mechanism, the drying mechanism and the sterilizing mechanism are in communication connection with a control mechanism, the steaming and washing mechanism and the drying mechanism are communicated with a steam generating mechanism, and the conveying mechanism comprises a first feeding mechanism positioned between the screening mechanism and the steaming and washing mechanism, a second feeding mechanism positioned between the steaming and washing mechanism and the drying mechanism, and a translation mechanism from the tail end of the drying mechanism to the tail end of the sterilizing mechanism. Screening mechanism carries out primary clearance to the chinese mugwort, remove sand grain etc. in the chinese mugwort, enter into steaming and washing mechanism through first feed mechanism, steaming and washing mechanism evaporates and washes the chinese mugwort, clear up the chinese mugwort surface through high temperature steam, steaming and washing the chinese mugwort after sending into drying mechanism through second feed mechanism, the chinese mugwort after steaming and washing has moisture, dry the chinese mugwort through drying mechanism, the chinese mugwort gets into translation mechanism after the stoving, translation mechanism passes from disinfection mechanism inside, carry out final ultraviolet disinfection to the chinese mugwort, finally realize screening of chinese mugwort, clearance, stoving and disinfection, carry out preliminary treatment to the chinese mugwort, guarantee the clean health of the chinese mugwort mattress of final support.
The screening mechanism comprises a first support and a second support which are arranged on the ground, a first transverse arm is arranged at the upper end of the first support, two first driving wheels which are matched with each other are arranged on the first transverse arm, a second transverse arm is arranged at the upper end of the second support, two first driven wheels which are matched with each other are arranged on the second transverse arm, the first driving wheels are connected with a first driving motor arranged on the first support through chain transmission, screening cylinders are arranged on the first driving wheels and the first driven wheels, a first driving rail is arranged at the two ends of each screening cylinder corresponding to the first driving wheels and the first driven wheels, a plurality of windows are arranged on each screening cylinder, a filter screen is arranged in each window, and one end of each screening cylinder, which is in contact with the first driving wheels, is higher than one end of each screening cylinder, which is in contact with the first driven wheels. The first drive track at two ends of the screening cylinder is matched with the first driving wheel and the first driven wheel, so that the screening cylinder can rotate, and the first driving motor drives the first driving wheel to rotate through chain transmission, so that the screening cylinder can be driven to rotate. The difference in height at screening section of thick bamboo both ends is that the in-process chinese mugwort that is in order to rotate can realize removing, gets into from high one end and comes out from low one end, in order to realize screening section of thick bamboo both ends difference in height, first action wheel and first follow driving wheel need incline slightly, and the difference in height of both, in order to avoid screening section of thick bamboo unstable simultaneously, first drive track and first action wheel, the surface of first follow driving wheel sets up matched with fixed recess and fixed lug, and first drive track can be semicircular recess shape track in cross-section. The window on the screening cylinder can screen sundries such as sand grains through the filter screen, and cleaning of the mugwort is achieved.
The steam washing mechanism comprises a third support and a fourth support which are arranged on the ground, a third transverse arm is arranged at the upper end of the third support, two matched second driving wheels are arranged on the third transverse arm, a fourth transverse arm is arranged on the fourth support, two matched second driven wheels are arranged on the fourth transverse arm, the second driving wheels are connected with a second driving motor arranged on the third support through chain transmission, steam washing cylinders are arranged on the second driving wheels and the second driven wheels, two ends of each steam washing cylinder are corresponding to the second driving wheels and the second driven wheels, one end of each steam washing cylinder, which is in contact with the second driving wheels, is higher than one end of each steam washing cylinder, which is in contact with the second driven wheels, is provided with a first air outlet pipe, the other end of each steam washing cylinder is provided with a first air outlet pipe, one end of each first air outlet pipe extends into each steam washing cylinder, and the other end of each first air outlet pipe is communicated with the steam generating mechanism. The second driving tracks at two ends of the steaming and washing cylinder are matched with the second driving wheel and the second driven wheel, so that the steaming and washing cylinder can rotate, and the second driving motor is driven by a chain, so that the second driving wheel rotates, and the steaming and washing cylinder can be driven to rotate. The difference in height at both ends of the steaming and washing cylinder is that moxa can be moved in order to rotate, the moxa enters from one high end and comes out from one low end, the second driving wheel and the second driven wheel are slightly inclined in order to realize the difference in height at both ends of the steaming and washing cylinder, the heights of the second driving wheel and the second driven wheel are different, meanwhile, in order to avoid unstable steaming and washing cylinder, the surfaces of the second driving rail and the second driving wheel and the second driven wheel are provided with matched fixing grooves and fixing convex blocks, and the second driving rail can be a groove-shaped rail with a semicircular section. The lower one end of steaming and washing section of thick bamboo sets up first outlet duct, and steam enters into steaming and washing section of thick bamboo from first outlet duct, sets up first outlet duct in steaming and washing section of thick bamboo higher one end, can set up the exhaust fan in first outlet duct like this because exhaust fan and steam upflow's characteristic make steam can circulate in steaming and washing section of thick bamboo, along with steaming and washing section of thick bamboo's rotation, the chinese mugwort is inside to turn over for steaming and washing can realize steaming and washing to the surface of chinese mugwort.
The drying mechanism comprises a fifth support and a sixth support which are arranged on the ground, a fifth cross arm is arranged at the upper end of the fifth support, two matched third driving wheels are arranged on the fifth cross arm, a sixth cross arm is arranged on the sixth support, two matched third driven wheels are arranged on the sixth cross arm, the third driving wheels are connected with a third driving motor arranged on the fifth support through chain transmission, drying cylinders are arranged on the third driving wheels and the third driven wheels, two ends of each drying cylinder are respectively provided with a third driving track corresponding to the third driving wheels and the third driven wheels, one end, which is in contact with the third driving wheels, of each drying cylinder is higher than one end, which is in contact with the third driven wheels, of each drying cylinder, a threaded pipe is arranged on the inner surface of each drying cylinder, two ends of each threaded pipe are respectively communicated with a second air outlet pipe and a second air outlet pipe through rotary joints, and the second air outlet pipe is communicated with the steam generating mechanism. Third drive track and the cooperation of third action wheel and third follow driving wheel at stoving section of thick bamboo both ends for the stoving section of thick bamboo can realize rotating, and third driving motor passes through chain drive, makes the third action wheel rotatory, alright drive stoving section of thick bamboo rotatory. The difference in height at stoving section of thick bamboo both ends is that the in-process chinese mugwort that is in order to rotate can realize removing, gets into from high one end and comes out from low one end, in order to realize the difference in both ends height of stoving section of thick bamboo, and third action wheel and third follow driving wheel need incline slightly, and the difference in height of both, in order to avoid stoving section of thick bamboo unstable simultaneously, third drive track and third action wheel, the surface setting matched with of third follow driving wheel fixed groove and fixed lug, and the third drive track can be the semicircular recess shape track of cross-section. Steam generated by the steam generating mechanism enters the threaded pipe through the second air outlet pipe and the rotary joint, the drying cylinder is heated, steam heating heat cannot be too high, the phenomenon that moxa is severely dehydrated is avoided, and the used steam is discharged through the second air outlet pipe. The rotary joint is positioned on the central shaft of the drying cylinder and plays a role of rotary connection, so that the drying cylinder can rotate, the second air outlet pipe and the second air outlet pipe cannot rotate, and the rotary joint plays a role of communication.
The steam generating mechanism comprises an electric steam boiler, can automatically add water and generate steam through electric heating, has a small structure, does not need an exhaust gas treatment mechanism, and is suitable for small-sized factory buildings.
The disinfection mechanism comprises a disinfection bin, an inlet and an outlet are formed in two sides of the disinfection bin, an ultraviolet disinfection lamp is arranged at the top end of the interior of the disinfection bin, and the translation mechanism penetrates through the inlet and the outlet and is located below the ultraviolet disinfection lamp. The translation mechanism sends the moxa that the section of thick bamboo was come out into from the entry in disinfection storehouse to send out in the export in disinfection storehouse, the moxa passes through in the below of ultraviolet ray sterilamp, and through ultraviolet ray disinfection, carries out final disinfection to the moxa.
The translation mechanism comprises a belt conveyor, the belt conveyor comprises a frame, a driving roller and a direction changing roller, the driving roller and the direction changing roller are arranged at two ends of the frame, the driving roller is in transmission connection with a fourth driving motor, conveying belts are arranged on the driving roller and the direction changing roller, guard plates are arranged on two sides of the conveying belts, and a beating mechanism is arranged below the conveying belts on the upper side. The translation mechanism adopts band conveyer to be in order to cooperate with beating the mechanism, beats the mechanism and beats through beating conveyer belt for the moxa can realize the upset, and the ultraviolet ray can shine more surfaces of moxa, and the disinfection is more thorough.
The beating mechanism comprises a transverse plate arranged on the frame below the upper conveying belt, an air cylinder is vertically arranged on the transverse plate, a transverse rod is arranged at the top end of a transmission shaft of the air cylinder, and the air cylinder is communicated with the air pump. The air pump supplies air to the air cylinder, so that the transmission shaft of the air cylinder can circularly strike the lower part of the conveying belt, the moxa on the belt is jacked up, and the moxa is overturned and spread out, so that the disinfection is more thorough.
The first feeding mechanism and the second feeding mechanism comprise a conveyor, the first feeding mechanism and the second feeding mechanism adopt a conventional conveyor, the conveyor needs to be obliquely arranged, and moxa is sent to an inlet of the next mechanism from a lower position.
According to the utility model, the moxa is pretreated, particles mixed in the moxa are removed, the moxa is cleaned and dried, and finally the moxa is disinfected, so that the manufactured moxa mattress is cleaner and more sanitary.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to fig. 1 to 6 of the embodiments of the present utility model. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which are obtained by a person skilled in the art based on the described embodiments of the utility model, fall within the scope of protection of the utility model.
The first embodiment of the utility model provides a mugwort pretreatment system before mugwort mattress preparation, which comprises a screening mechanism 13, a steaming and washing mechanism 11, a drying mechanism 9 and a sterilizing mechanism which are sequentially connected through a conveying mechanism, wherein the screening mechanism 13, the steaming and washing mechanism 11, the drying mechanism 9 and the sterilizing mechanism are in communication connection with a control mechanism, the steaming and washing mechanism 11 and the drying mechanism 9 are communicated with a steam generating mechanism, and the conveying mechanism comprises a first feeding mechanism 12 positioned between the screening mechanism 13 and the steaming and washing mechanism 11, a second feeding mechanism 10 positioned between the steaming and washing mechanism 11 and the drying mechanism 9 and a translation mechanism from the tail end of the drying mechanism 9 to the tail end of the sterilizing mechanism. The control mechanism controls the whole system, namely controls the plurality of driving motors and the electric steam boiler, the control is not complex, and a conventional singlechip and microcontrollers with other chip sets are adopted. The first and second feeding mechanisms 12 and 10 include a conveyor. The conveyer can not adopt the spiral glassware, can damage the chinese mugwort grass, adopts belt formula or steel band formula all can, and note because there is the slant chinese mugwort grass of transporting, need set up the baffle on the conveyer, avoid chinese mugwort grass landing.
Example two
The difference between this embodiment and the first embodiment is that:
the screening mechanism 13 comprises a first support 28 and a second support 22 which are arranged on the ground, a first cross arm 26 is arranged at the upper end of the first support 28, two matched first driving wheels 27 are arranged on the first cross arm 26, a second cross arm 19 is arranged at the upper end of the second support 22, two matched first driven wheels 21 are arranged on the second cross arm 19, the first driving wheels 27 are connected with a first driving motor 29 arranged on the first support 28 through chain transmission, a screening cylinder 23 is arranged on the first driving wheels 27 and the first driven wheels 21, two ends of the screening cylinder 23 are respectively provided with a first driving rail 20 corresponding to the first driving wheels 27 and the first driven wheels 21, a plurality of windows 24 are arranged on the screening cylinder 23, a filter screen 25 is arranged in each window 24, and one end of the screening cylinder 23, which is in contact with the first driving wheels 27, is higher than one end of the screening cylinder 23, which is in contact with the first driven wheels 21.
Example III
The difference between this embodiment and the first embodiment is that:
the steam washing mechanism 11 comprises a third bracket 39 and a fourth bracket 35 which are arranged on the ground, a third cross arm 37 is arranged at the upper end of the third bracket 39, two matched second driving wheels 36 are arranged on the third cross arm 37, a fourth cross arm 34 is arranged on the fourth bracket 35, two matched second driven wheels 33 are arranged on the fourth cross arm 34, the second driving wheels 36 are connected with a second driving motor 40 arranged on the third bracket 39 through chain transmission, a steam washing cylinder 31 is arranged on the second driving wheels 36 and the second driven wheels 33, two ends of the steam washing cylinder 31 are respectively provided with a second driving rail 32 corresponding to the second driving wheels 36 and the second driven wheels 33, one end of the steam washing cylinder 31, which is in contact with the second driving wheels 36, is higher than one end of the steam washing cylinder, which is in contact with the second driven wheels 33, is provided with a first air outlet pipe 30, the other end of the steam washing cylinder 31 is provided with a first air outlet pipe 38, one end of the first air outlet pipe 30 extends into the steam washing cylinder 31, and the steam washing mechanism 30 is communicated with the steam washing cylinder.
Example IV
The difference between this embodiment and the first embodiment is that:
the drying mechanism 9 comprises a fifth support 53 and a sixth support 47 which are arranged on the ground, a fifth cross arm 52 is arranged at the upper end of the fifth support 53, two matched third driving wheels 49 are arranged on the fifth cross arm 52, a sixth cross arm 46 is arranged on the sixth support 47, two matched third driven wheels 45 are arranged on the sixth cross arm 46, the third driving wheels 49 are in transmission connection with a third driving motor 54 arranged on the fifth support 53 through a chain, drying drums 48 are arranged on the third driving wheels 49 and the third driven wheels 45, two ends of each drying drum 48 are respectively provided with a third driving rail 43 corresponding to the third driving wheels 49 and the third driven wheels 45, one end, which is in contact with the third driving wheels 49, of each drying drum 48 is higher than one end, which is in contact with the third driven wheels 45, of each drying drum 48, a threaded pipe 44 is arranged on the inner surface of each drying drum 48, two ends of each threaded pipe 44 are respectively communicated with a second air outlet pipe 41 and a second air outlet pipe 51 through a rotary joint 42, and each second air outlet pipe 41 is communicated with the steam generating mechanism.
Example five
The difference between this embodiment and the first embodiment is that:
the steam generating mechanism comprises an electric steam boiler 55.
The disinfection mechanism comprises a disinfection bin 4, an inlet 7 and an outlet 3 are formed in two sides of the disinfection bin 4, an ultraviolet disinfection lamp 5 is arranged at the top end inside the disinfection bin 4, and the translation mechanism penetrates through the inlet 7 and the outlet 3 and is located below the ultraviolet disinfection lamp 5.
The translation mechanism comprises a belt conveyor, the belt conveyor comprises a frame 2, a driving roller 8 and a direction changing roller 1 which are arranged at two ends of the frame, the driving roller 8 is in transmission connection with a fourth driving motor 18, a conveying belt 6 is arranged on the driving roller 8 and the direction changing roller 1, guard plates 14 are arranged on two sides of the conveying belt 6, and a beating mechanism is arranged below the conveying belt 6 on the upper side.
The beating mechanism comprises a transverse plate 17 arranged on the frame 2 below the upper conveying belt 6, an air cylinder 16 is vertically arranged on the transverse plate 17, a cross rod 15 is arranged at the top end of a transmission shaft of the air cylinder 16, and the air cylinder 16 is communicated with an air pump.
While the foregoing is directed to the preferred embodiments of the present utility model, it will be appreciated by those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present utility model, and such modifications and adaptations are intended to be comprehended within the scope of the present utility model.