CN103273549A - Fully-automatic production line of manufacturing chopsticks by using plant branches - Google Patents
Fully-automatic production line of manufacturing chopsticks by using plant branches Download PDFInfo
- Publication number
- CN103273549A CN103273549A CN2013101059578A CN201310105957A CN103273549A CN 103273549 A CN103273549 A CN 103273549A CN 2013101059578 A CN2013101059578 A CN 2013101059578A CN 201310105957 A CN201310105957 A CN 201310105957A CN 103273549 A CN103273549 A CN 103273549A
- Authority
- CN
- China
- Prior art keywords
- machine
- wheel
- conveyer belt
- motor
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
A fully-automatic production line of manufacturing chopsticks by using plant branches is composed of a cutting machine, a burr removal machine, a cleaning machine, a drying, straightening and sterilizing machine, a separation device, an outer circle processing machine and a heat transfer machine, wherein the machines are connected with one another through conveying belts. According to the main processes, materials are conveyed into the cutting machine to be cut, and then sent to the burr removal machine, burr removal is carried out on the materials, and then the materials are conveyed into the cleaning machine through the conveying belts to be cleaned; microwave drying, straightening and sterilization are carried out on the materials conveyed into the drying, straightening and sterilizing machine; the materials are conveyed into the separation device through the conveying belts, the raw materials which can be processed are selected out rapidly, the matching raw materials automatically enter the outer circle processing machine after being screened out, and polishing is carried out on the outer circles; finally, the materials enter the heat transfer machine, and heat transfer printing and disinfection are carried out. The fully-automatic production line has the advantages of being a substitute of industrially producing the disposable wood chopsticks at high speed and with low cost, achieving good quality, low carbon, environment-friendliness, and hygienic security, conforming to industrial policies of the nation, and having wide market prospect.
Description
Technical field
The invention belongs to the production line that relates to a kind of chopsticks, relate in particular to a kind of automatic production line that utilizes plants shoots processing chopsticks.
Technical background
Disposable and convenient chopsticks (wood chopsticks, bamboo chopstick) has formed large-scale industry by Japanese's invention in China.According to official statistics in 2005, there were 20000 tame throwaway chopsticks manufacturing enterprises in the whole nation, and annual production reaches 80,000,000,000 pairs approximately, about 30,000,000,000 pairs of its middle outlet, and the domestic market consumes about 50,000,000,000 pairs, year consumes about 4,500 ten thousand steres of timber.Although disposable chopsticks has characteristics such as easy to use, prevent disease propagation in catering trade, because consuming a large amount of timber, opposed actively by national departments concerned and environmentalist.The technology of utilizing annual shrub branch, wormwood cane to produce disposable and convenient chopsticks does not also have mature technique and perfect production equipment at present, all be manual production, the product of doing like this that comes is coarse, the cost height, low and the waste of manpower resource of efficient can't allow the product industrialization.
Summary of the invention
The invention provides a kind of automatic production line that utilizes plants shoots processing chopsticks, solved the problems referred to above well, energy efficiency height, quality are good, and full automatic production in enormous quantities throwaway chopsticks are saved social resources, and environmental protection meets national industrial policies.
For realizing above purpose, by the following technical solutions:
A kind of automatic production line that utilizes plants shoots processing chopsticks is characterized in that, production line is by cutting machine, machine for removing bur, and cleaning machine, oven dry alignment sterilization machine, screening installation, cylindrical processing machine and pyrograph machine are formed, and connect by conveyer belt between every grade of machine.
The production method of whole production line is: after plants shoots, wormwood are sent into cutting machine and carry out cutting process, send into machine for removing bur through conveyer belt and carry out deburring, after processing is sent into the cleaning machine cleaning by conveyer belt, be sent in the oven dry alignment sterilization machine and carry out microwave drying, carry out alignment, sterilization, again in conveyer belt is sent into screening installation, pick out the raw material that to process fast, after the raw material screening that will meet is come out, automatically enter the cylindrical processing machine and carry out the grinding process of cylindrical, enter pyrograph machine at last and carry out bronze designs or patterns on fans, wooden furniture, etc. and sterilization.
Technological process is: cutting, and---deburring---is cleaned---oven dry alignment sterilization---sorting---cylindrical fine finishining---bronze designs or patterns on fans, wooden furniture, etc. sterilization---packing.
Described cutting machine mainly comprises promptly pawl, saw blade, scroll bar, guide rail, main motor, propulsion electric machine, discharging opening, outer containment vessel, the promptly carriage of pawl of described cutting machine passes guide rail, promptly has a hole of catering to the scroll bar screw thread to pass through the whirlpool on the carriage of pawl simultaneously; Described scroll bar one end connects the front end that propulsion electric machine is fixed on equipment, and the other end is fixed on the rear end of equipment by the scroll bar carriage; Rotating shaft is by behind the saw blade, and outer containment vessel is passed at two ends, links to each other with main motor with belt, and the equipment rear end is provided with a discharging opening.
The promptly pawl of described cutting machine has adjacent three groups, and every group has two promptly pawls; Saw blade described in the equipment has three of equidistant symmetry; Two the every group saw blades of firmly grasping pawl and locus symmetry are that the microgap is discontiguous in three groups; Wherein each firmly grasps pawl has two grippers to connect by connecting axle, and one of them gripper circular arc portion connects a length greater than the compress pawl of gripper 2/3rds less than one times with little spring, and main shaft is provided with two hydraulic stems, and head contacts with two grippers respectively; Turbine is connected on the carriage of firmly grasping pawl by connecting rod.
The feed bin I of described machine for removing bur connects sub-material wheel I, sub-material wheel I is in the pipeline one side top of the related last deburring wheel of slide guide post and following deburring wheel composition, and go up the whole pipe of deburring wheel and following deburring wheel composition for following slide guide post is related with the single material size of corresponding spacing position, pipeline and ground inclination angle are 40 °; The described groove of going up deburring wheel and following deburring wheel does not contact slide guide rail post and following slide guide rail post.
Described oven dry alignment sterilization machine mainly comprises microwave tunnel, from movable pendulum material machine, conveyer belt I, band plate, main frame, main frame drives conveyer belt I by belt and rotates, fluted on the band plate of conveyer belt I, conveyer belt I is provided with microwave tunnel, fixedly has from movable pendulum material machine at the low order end of conveyer belt I; Described microwave tunnel is to be formed by connecting by the micro-wave oven that three centres communicate, compacting wheel and TVS are arranged between microwave tunnel inside and the conveyer belt I, fixedly there is pinch roller on the conveyer belt I surface at two ends, there is a steam floss hole microwave tunnel central upper portion position, there is control button in each micro-wave oven front, and the power bracket of every micro-wave oven is 500w-1500w; Have on the described conveyer belt I along direction of transfer groove longitudinally, groove depth 0.8-1cm, wide 0.5-0.8cm, tape are spliced by the polylith band plate, and the junction is arcuate slots.
Described screening installation is made up of separator, transmission steel tank, sub-material wheel II, feed bin II, active support roller, auxiliary support roller, wherein two sub-material wheel II pass and are fixed on feed bin II discharging opening, link to each other with motor on the feed bin II respectively with two belts, three separators stride across the transmission steel tank, be fixed on the main frame edge, butt joint was contactless with the main frame edge after active support roller and auxiliary support roller were walked around in the tiling of transmission steel tank; Dynamic air cylinder is fixed on the cylinder supporting plate under the described separator, the cylinder supporting plate is fixed on two crossbeams, piston rod is connected with following moving connecting plate by the cylinder supporting plate, moving connecting plate is fixedlyed connected with bottom plate by four symmetrical steel poles down, separation wheel is fixed on the steel plate of two symmetries by main shaft, two block plates are welded on the bottom plate, and the sorting motor is fixed on a side of separator, are connected with the main shaft of separation wheel by motor belt; Four pillars pass bottom plate and are fixed on the main frame edge, and the leg portion between bottom plate and the main frame is with spring I, and crossbeam is fixed with hold-down nut and sorting standard adjustment nut.
The sand ribbon of described cylindrical processing machine connects regulating wheel, driving wheel, jockey pulley composition sand ribbon milling drum, and with set screw, driving wheel links to each other with main motor by driving belt on the regulating wheel, and retainer plate is positioned at the centre of driving wheel and guide wheel; Cover driving-belt II on the slide rail road, guide wheel is fixed on the driving-belt II by the guide wheel carriage, and its axle center is concordant with the driving wheel axle center; The guide wheel motor connect to pass the lever linkage frame and links to each other with the cam ring drive link with spring II, and cam ring drive link one end connects behind the cam ring with the external cam cam motor that was connected and turns round; Feed bin III, the wheel that gets stuck, blanking wheel, feed opening, blanking plate, cutting plate are formed feeding port, and blanking wheel connects blanking plate and is connected in mutually on the side supports with sub-material wheel III and cutting plate with linked gear by the interlock cingulum, in the middle of the wheel that gets stuck is positioned at.
The top of the retainer plate of described cylindrical processing machine is the inclined-plane, width 4.5mm, 42 ° of axis that are lower than driving wheel and guide wheel of angle; Get stuck the wheel and blanking wheel differ from 180 °, the position is a material gap.
Described oven dry alignment sterilization machine comprise the rotating shaft I from movable pendulum material machine, the rotating shaft II, deflecting roller, pendulum material motor, slide rail, the slide rail fixed cover, hopper, sliding rail rack, pneumatic motor, air-leg, sliding rail rack is welded on conveyer belt I both sides, article two, slide rail is fixed on the sliding rail rack, the slide rail fixed cover is welded on the hopper both sides, slide rail passes the slide rail fixed cover, one end of sliding rail rack is provided with an inductor, the rotating shaft I that the hopper bottom arranges, rotating shaft II and deflecting roller are by the pendulum material driven by motor of hopper rear end, the center of air-leg and hopper rear end welds together, and the below is connected with pneumatic motor; Described rotating shaft I and rotating shaft II are put side by side in feed hopper bottom, direction is consistent with conveyer belt I direction, there is the space of 0.5-0.8cm the centre, and steering spindle is positioned at the top of rotating shaft I by the gear interlock, and rubber strip is connected to rotating shaft II, steering spindle on the pendulum material motor.
The technology of cutter cutting is: material is put into promptly pawl, regulate promptly pawl and paw thereof and will expect promptly, open motor and allow promptly pawl feeding, cut severing, discharging when firmly grasping pawl when tangent with saw blade along guide rail movement.
The technology of machine for removing bur deburring is: material is loaded into feed bin I, through sub-material wheel I sub-material, and last slide guide post, the moving deburring wheel of going up of following slide guide cornice, following deburring wheel processing, deburring and Mao Cha.
The technology that cleaning machine cleans is: the material of well cutting is packed in the cleaning machine, start switch, allow the swing by a small margin of rinse bath, poking bar begins gentle agitation, cleans the back discharging.
The technology of oven dry alignment sterilization is: material is put into from movable pendulum material machine, the groove alignment of in the process that the conveyer belt right-hand member moves reciprocatingly perpendicular to conveyer belt I transmission direction, material being put into conveyer belt I from movable pendulum material machine, material is sent in the microwave tunnel of micro-wave oven along with conveyer belt, in microwave tunnel, dry simultaneously and sterilization process, further alignment enters next process.
The technology of screening installation sorting material is: adjust sorting standard adjustment nut, the height of three separator crossbeams is arranged successively from big to small; Material is sent into feed bin II, material is along with transmitting the steel tank motion, material is selected the material of external diameter maximum through first separator, and the material that is not selected continues to be sent to second separator big slightly the sorting out of external diameter, to the 3rd separator slightly little the screening of external diameter, the external diameter minimum pass through three separators, steel tank is screened to come out transition screening from coarse to fine like this through transmitting, select the material that suitable external diameter is fit to, enter next operation.
The accurately machined processing technology of cylindrical is: material is taken turns III sub-material one by one through sub-material wheel sub-material, feeding port is opened during feeding, the wheel that gets stuck is opened, material falls, the guide wheel feeding stops, branch stops on the retainer plate inclined-plane, the sand ribbon connects regulating wheel, driving wheel, jockey pulley composition sand ribbon milling drum, and guide wheel continues feeding, and material is with guide wheel come-up and rotation, main motor begins to drive sand ribbon milling drum grinding, this moment, feeding port was closed, and the guide wheel feeding stops at the precalculated position, and the sand ribbon milling drum polishes material, the wheel that gets stuck is opened, to the feeding port charging.The chopsticks that the guide wheel recession processes are from the end opening discharging, and the wheel that gets stuck is closed, and finishes one-period, and the time is 1s.The wheels that the advance and retreat frequency of guide wheel is formed by cam ring and external cam are controlled, and the control parameter is according to required finished form self-control.
The processing technology of pyrograph machine is: scald the film adjusting knob and regulate the height that scalds the film machine, change and want the boiling hot film that uses, start and scald the film machine, material enters from the casing left side, along own conveyer belt transmission from left to right, scald film machine following time when being transferred to, heating rod can iron the chopsticks surface to the decorative pattern that scalds film by transient heating, conveyer belt continues transmission chopsticks is passed under the ultraviolet lamp, spreads out of from discharging opening through behind the sterilizing.
Advantage of the present invention: the substitute of disposable chopsticks is produced in the low-cost industrialization of high speed, and its quality is good, low-carbon environment-friendly, safe and sanitary, meets national industrial policies, has vast market prospect.
Description of drawings
Fig. 1 structural representation of the present invention
Fig. 2 process chart of the present invention
The knot signal composition of Fig. 3-1 cutting machine
The vertical view of Fig. 3-2 cutting machine
Fig. 3-3 cutting machine is firmly grasped the structure chart of pawl
The profile of Fig. 4-1 machine for removing bur
The vertical view of Fig. 4-2 machine for removing bur
The structure chart of Fig. 4-3 machine for removing bur
The structural representation of Fig. 5-1 oven dry alignment sterilization machine
The structural representation of Fig. 5-2 microwave tunnel
The structural representation of Fig. 6-1 screening installation
The structure chart of the separator of Fig. 6-2 screening installation
The vertical view of the separator of Fig. 6-3 screening installation
The structural representation of Fig. 7-1 cylindrical processing machine
The rearview of Fig. 7-2 cylindrical processing machine
The vertical view of Fig. 7-3 cylindrical processing machine
Fig. 8-1 is from the side view of movable pendulum material machine
Fig. 8-2 is from the structural representation of movable pendulum material machine
Cutting machine as shown in the figure 1; 2, machine for removing bur; 3, cleaning machine; 4, oven dry alignment sterilization machine; 5, screening installation; 6, screening installation; 7, pyrograph machine; 8, firmly grasp pawl; 9, saw blade; 10, scroll bar; 11, guide rail; 12, main motor; 13, propulsion electric machine; 14, discharging opening; 15, outer containment vessel; 16, firmly grasp the carriage of pawl; 17, scroll bar carriage; 18, rotating shaft; 19, feed bin I; 20, sub-material wheel I; 21, go up the slide guide post; 22, go up deburring wheel; 23, following deburring wheel; 24, following slide guide post; 25, microwave tunnel; 26, from movable pendulum material machine; 27, conveyer belt I; 28, band plate; 29, main frame; 30, compacting wheel; 31, TVS; 32, pinch roller; 33, micro-wave oven; 34, steam floss hole; 35, separator; 36, transmit steel tank; 37, sub-material wheel II; 38, feed bin II; 39, slide rail fixed cover; 40, active support roller; 41, auxiliary support roller; 42, following dynamic air cylinder; 43, cylinder supporting plate; 44, crossbeam; 45, piston rod; 46, following moving connecting plate; 47, steel pole; 48, bottom plate; 49, main shaft; 50, steel plate; 51, sorting motor; 52, motor belt; 53, separation wheel; 54, pillar; 55, spring I; 56, hold-down nut; 57, sorting standard adjustment nut; 58, sand ribbon; 59, regulating wheel; 60, driving wheel; 61, jockey pulley; 62, set screw; 63, driving belt; 64, main motor; 65, retainer plate; 66, guide wheel; 67, slide rail road; 68, driving-belt II; 69, guide wheel carriage; 70, guide wheel motor; 71, pass the lever linkage frame; 72, spring II; 73, cam ring drive link; 74, cam ring; 75, external cam; 76, blanking wheel; 77, blanking plate; 78, interlock cingulum; 79, linked gear; 80, sub-material wheel III; 81, cutting plate; 82, on the side supports; 83, the wheel that gets stuck; 84, gripper; 85, connecting axle; 86, little spring; 87, compress pawl; 88, hydraulic stem; 89, turbine; 90, connecting rod; 91, rotating shaft I; 92, rotating shaft II; 93, deflecting roller; 94, pendulum material motor; 95, slide rail; 96, hopper; 97, sliding rail rack; 98, pneumatic motor; 99, air-leg; 100, inductor; 101, cam motor; 102, feed bin III; 103, feed opening.
The specific embodiment
Embodiment
The present invention is by cutting machine (1) shown in figure one, machine for removing bur (2), and cleaning machine (3), oven dry alignment sterilization machine (4), screening installation (5), cylindrical processing machine (6) and pyrograph machine (7) composition connect by conveyer belt between every grade of machine.
Wormwood is put into cutting machine (1) cut, adjusting every group of spacing of firmly grasping pawl (8) is 15cm, and adjacent gripper (84) distance is 1cm, and gripper (84) itself is wide to be 2.5cm, cuts into the wormwood stem bar of 20cm through saw blade (9), enters the deburring stage; The burr of the stem bar of wormwood are removed, and polishing evenly enters wash phase; By stirring 5 minutes in the rinse bath, enter oven dry alignment sterilization link; The stem bar suction water yield that reaches capacity is 21%, each micro-wave oven (33) work 1000w, and the time by whole microwave tunnel (25) is 3 minutes, enters the sorting stage; The separator (35) of screening installation (5) is adjusted to successively to sub-elect stem bar external diameter be the standard of 8-10mm, 7-8mm, 6-7mm, along with the motion that transmits steel tank (36), each other external diameter of level is sorted out, what 6mm was following comes out along with transmission steel tank (36) is screened, realized 4 grades of sorting processes, required external diameter has been entered processing rounding operation through difference; The stem bar of same rank external diameter is polished into external diameter identical stem bar according to elementary errors through 0-0.5mm in cylindrical processing, and the polishing cycle is 1s; Enter pyrograph machine (7), the secondary sterilization stage; The chopsticks that are shaped at last, packing.
Shown in Fig. 3-1, cutting machine (1) mainly comprises promptly pawl (8), saw blade (9), scroll bar (10), guide rail (11), main motor (12), propulsion electric machine (13), discharging opening (14), outer containment vessel (15), the promptly carriage (16) of pawl of described cutting machine passes guide rail, promptly a hole of catering to the scroll bar screw thread is arranged by scroll bar (10) on the carriage (16) of pawl simultaneously; Described scroll bar (10) one ends connect the front end that propulsion electric machine (13) is fixed on equipment, and the other end is fixed on the rear end of equipment by scroll bar carriage (17); Rotating shaft (18) is by behind the saw blade (9), and outer containment vessel (15) is passed at two ends, links to each other with main motor (5) with belt, and the equipment rear end is provided with a discharging opening (14).
Shown in Fig. 3-3 figure, the promptly pawl (8) of described cutting machine (1) has adjacent three groups, and every group has two promptly pawls (8); Saw blade described in the equipment (9) has three of equidistant symmetry; Two the every group saw blades (9) of firmly grasping pawl (8) and locus symmetry are that the microgap is discontiguous in three groups; Wherein each firmly grasps pawl (8) has two grippers (84) to connect by connecting axle (85), one of them gripper (84) circular arc portion with little spring (86) connect a length greater than gripper 2/3rds less than one times compress pawl (87), main shaft is provided with two hydraulic stems (88), and head contacts with two grippers (84) respectively; Turbine (89) is connected on the carriage (16) of firmly grasping pawl by connecting rod (90).
As Fig. 4-1,4-3, shown in the 4-3, the feed bin I(19 of machine for removing bur (2)) connects sub-material wheel I(20), sub-material wheel I(20) is in the pipeline one side top that the related last deburring wheel (22) of slide guide post (21) and following deburring wheel (23) are formed, and go up the whole pipe of deburring wheel (22) and following deburring wheel (23) composition for following slide guide post (24) is related with the single material size of corresponding spacing position, pipeline and ground inclination angle are 40 °; The described groove of going up deburring wheel (22) and following deburring wheel (23) does not contact slide guide rail post (21) and following slide guide rail post (24).
As Fig. 5-1, shown in the 5-2, described oven dry alignment sterilization machine (4) mainly comprises microwave tunnel (25), from movable pendulum material machine (26), conveyer belt I(27), band plate (28), main frame (29), main frame (29) drives conveyer belt I(27 by belt) rotate, conveyer belt I(27) band plate (28) is gone up fluted, conveyer belt I(27) be provided with microwave tunnel (25), at conveyer belt I(27) low order end fixedly have from movable pendulum material machine (26); Described microwave tunnel (3) is to be formed by connecting by the micro-wave oven (33) that three centres communicate, compacting wheel (30) and TVS (31) are arranged the inner and conveyer belt I(27 of microwave tunnel (25)), the conveyer belt I(27 at two ends) fixedly there is pinch roller (32) on the surface, there is a steam floss hole (34) microwave tunnel (25) central upper portion position, there is control button in each micro-wave oven front, and the power bracket of every micro-wave oven is 500w-1500w; Described conveyer belt I(27) have on along direction of transfer groove longitudinally, groove depth 0.8-1cm, wide 0.5-0.8cm, tape are spliced by polylith band plate (28), and the junction is arcuate slots.
As Fig. 6-1,6-2, shown in the 6-3, screening installation (5) is by separator (35), transmit steel tank (36), sub-material wheel II(37), feed bin II(38), active support roller (40), auxiliary support roller (41) is formed, two sub-materials wheel II(37 wherein) pass and be fixed on feed bin II(38) discharging opening, with two belts respectively with feed bin II(38) on motor link to each other, three separators (35) stride across and transmit steel tank (36), be fixed on the main frame edge, it is contactless that active support roller (40) and the butt joint of auxiliary support roller (41) back and main frame edge are walked around in transmission steel tank (36) tiling; Described separator (35) dynamic air cylinder (42) down is fixed on the cylinder supporting plate (43), cylinder supporting plate (43) is fixed on two crossbeams (44), piston rod (45) is connected with following moving connecting plate (46) by cylinder supporting plate (43), moving connecting plate (46) is fixedlyed connected with bottom plate (48) by four symmetrical steel poles (47) down, separation wheel (53) is fixed on the steel plate (50) of two symmetries by main shaft (49), two block plates (50) are welded on the bottom plate (48), sorting motor (51) is fixed on a side of separator (35), is connected with the main shaft (49) of separation wheel by motor belt (52); Four pillars (54) pass bottom plate (48) and are fixed on the main frame edge, and pillar (54) part between bottom plate (48) and the main frame is with spring I(55), crossbeam (44) is fixed (57) with hold-down nut (56) and sorting standard adjustment nut; Described transmission steel tank (36) lateral trench, wide 9mm, dark 5mm.
As Fig. 7-1,7-2, shown in the 7-3, the sand ribbon (58) of cylindrical processing machine (6) connects regulating wheel (59), driving wheel (60), jockey pulley (61) composition sand ribbon milling drum, has set screw (62) on the regulating wheel, driving wheel (60) links to each other with main motor (64) by driving belt (63), and retainer plate (65) is positioned at the centre of driving wheel (60) and guide wheel (66); Slide rail road (67) is gone up and is covered driving-belt II(68), guide wheel (66) is fixed on driving-belt II(68 by guide wheel carriage (69)) on, its axle center is concordant with driving wheel (60) axle center; Guide wheel motor (70) connects biography lever linkage frame (71) with spring II(72) link to each other cam motor (101) running that cam ring drive link (73) one ends connect behind the cam rings (74) and external cam (75) was connected with cam ring drive link (73); Feed bin III(102), get stuck wheel (83), blanking wheel (76), feed opening (103), blanking plate (26), cutting plate (81) formed feeding port, blanking wheel (76) connects blanking plate (77) and takes turns III(80 by interlock cingulum (78) and linked gear (79) and sub-material) and cutting plate (81) be connected in (82) on the side supports mutually, the wheel (83) that gets stuck is positioned at the centre.
The top of the retainer plate (65) of cylindrical processing machine (6) is the inclined-plane, width 4.5mm, 42 ° of axis that are lower than driving wheel (60) and guide wheel (66) of angle; Get stuck wheel (83) and blanking wheel (76) differs from 180 °, and the position is a material gap.
As Fig. 8-1, shown in the 8-2, what dry alignment sterilization machine (4) comprises rotating shaft I (91) from movable pendulum material machine (26), rotating shaft II (92), deflecting roller (93), pendulum material motor (94), slide rail (95), slide rail fixed cover (39), hopper (96), sliding rail rack (97), pneumatic motor (98), air-leg (99), sliding rail rack (97) is welded on conveyer belt I (27) both sides, article two, slide rail (95) is fixed in (97) on the sliding rail rack, slide rail fixed cover (39) is welded on hopper (96) both sides, slide rail (95) passes slide rail fixed cover (39), one end of sliding rail rack (97) is provided with an inductor (100), the rotating shaft I (91) that hopper (96) bottom arranges, rotating shaft II (92) and deflecting roller (93) are driven by the pendulum material motor (94) of hopper (96) rear end, air-leg (99) welds together with the center of hopper (96) rear end, and the below is connected with pneumatic motor (98); Described rotating shaft I (91) and rotating shaft II (92) are put side by side in hopper (96) bottom, direction is consistent with conveyer belt I (91) direction, there is the space of 0.5-0.8cm the centre, steering spindle (93) is positioned at the top of rotating shaft I (91) by the gear interlock, and rubber strip is connected to rotating shaft II (92), steering spindle (93) on the pendulum material motor (94).
Claims (10)
1. automatic production line that utilizes plants shoots processing chopsticks, it is characterized in that, production line is by cutting machine (1), machine for removing bur (2), cleaning machine (3), oven dry alignment sterilization machine (4), screening installation (5), cylindrical processing machine (6) and pyrograph machine (7) are formed, and connect by conveyer belt between every grade of machine.
2. one kind is adopted Production Line method according to claim 1, it is characterized in that, with plants shoots, after wormwood is sent into cutting machine (1) and carries out cutting process, send into machine for removing bur (2) through conveyer belt and carry out deburring, after processing is sent into cleaning machine (3) cleaning by conveyer belt, be sent in the oven dry alignment sterilization machine (4) and carry out microwave drying, carry out alignment, sterilization, again in conveyer belt is sent into screening installation (5), pick out the raw material that to process fast, after the raw material screening that will meet is come out, enter the grinding process that cylindrical processing machine (6) carries out cylindrical automatically, enter pyrograph machine (7) at last and carry out bronze designs or patterns on fans, wooden furniture, etc. and sterilization.
3. a kind of automatic production line that utilizes plants shoots processing chopsticks according to claim 1, it is characterized in that, described cutting machine (1) mainly comprises promptly pawl (8), saw blade (9), scroll bar (10), guide rail (11), main motor (12), propulsion electric machine (13), discharging opening (14), outer containment vessel (15), the promptly carriage (16) of pawl of described cutting machine passes guide rail, promptly a hole of catering to the scroll bar screw thread is arranged by scroll bar (10) on the carriage (16) of pawl simultaneously; Described scroll bar (10) one ends connect the front end that propulsion electric machine (13) is fixed on equipment, and the other end is fixed on the rear end of equipment by scroll bar carriage (17); Rotating shaft (18) is by behind the saw blade (9), and outer containment vessel (15) is passed at two ends, links to each other with main motor (5) with belt, and the equipment rear end is provided with a discharging opening (14).
4. a kind of automatic production line that utilizes plants shoots processing chopsticks according to claim 1, it is characterized in that, the feed bin I(19 of described machine for removing bur (2)) connects sub-material wheel I(20), sub-material wheel I(20) is in the pipeline one side top that the related last deburring wheel (22) of slide guide post (21) and following deburring wheel (23) are formed, and go up the whole pipe of deburring wheel (22) and following deburring wheel (23) composition for following slide guide post (24) is related with the single material size of corresponding spacing position, pipeline and ground inclination angle are 40 °; The described groove of going up deburring wheel (22) and following deburring wheel (23) does not contact slide guide rail post (21) and following slide guide rail post (24).
5. a kind of automatic production line that utilizes plants shoots processing chopsticks according to claim 1, it is characterized in that, described oven dry alignment sterilization machine (4) mainly comprises microwave tunnel (25), from movable pendulum material machine (26), conveyer belt I(27), band plate (28), main frame (29), main frame (29) drives conveyer belt I(27 by belt) rotate, conveyer belt I(27) band plate (28) is gone up fluted, conveyer belt I(27) be provided with microwave tunnel (25), at conveyer belt I(27) low order end fixedly have from movable pendulum material machine (26); Described microwave tunnel (3) is to be formed by connecting by the micro-wave oven (33) that three centres communicate, compacting wheel (30) and TVS (31) are arranged the inner and conveyer belt I(27 of microwave tunnel (25)), the conveyer belt I(27 at two ends) fixedly there is pinch roller (32) on the surface, there is a steam floss hole (34) microwave tunnel (25) central upper portion position, there is control button in each micro-wave oven (33) front, and the power bracket of every micro-wave oven is 500w-1500w; Described conveyer belt I(27) have on along direction of transfer groove longitudinally, groove depth 0.8-1cm, wide 0.5-0.8cm, tape are spliced by polylith band plate (28), and the junction is arcuate slots.
6. a kind of automatic production line that utilizes plants shoots processing chopsticks according to claim 1, it is characterized in that, described screening installation (5) is by separator (35), transmit steel tank (36), sub-material wheel II(37), feed bin II(38), active support roller (40), auxiliary support roller (41) is formed, two sub-materials wheel II(37 wherein) pass and be fixed on feed bin II(38) discharging opening, with two belts respectively with feed bin II(38) on motor link to each other, three separators (35) stride across and transmit steel tank (36), be fixed on the main frame edge, it is contactless that active support roller (40) and the butt joint of auxiliary support roller (41) back and main frame edge are walked around in transmission steel tank (36) tiling; Described separator (35) dynamic air cylinder (42) down is fixed on the cylinder supporting plate (43), cylinder supporting plate (43) is fixed on two crossbeams (44), piston rod (45) is connected with following moving connecting plate (46) by cylinder supporting plate (43), moving connecting plate (46) is fixedlyed connected with bottom plate (48) by four symmetrical steel poles (47) down, separation wheel (53) is fixed on the steel plate (50) of two symmetries by main shaft (49), two block plates (50) are welded on the bottom plate (48), sorting motor (51) is fixed on a side of separator (35), is connected with the main shaft (49) of separation wheel by motor belt (52); Four pillars (54) pass bottom plate (48) and are fixed on the main frame edge, and pillar (54) part between bottom plate (48) and the main frame is with spring I(55), crossbeam (44) is fixed (57) with hold-down nut (56) and sorting standard adjustment nut.
7. a kind of automatic production line that utilizes plants shoots processing chopsticks according to claim 1, it is characterized in that, the sand ribbon (58) of described cylindrical processing machine (6) connects regulating wheel (59), driving wheel (60), jockey pulley (61) composition sand ribbon milling drum, has set screw (62) on the regulating wheel, driving wheel (60) links to each other with main motor (64) by driving belt (63), and retainer plate (65) is positioned at the centre of driving wheel (60) and guide wheel (66); Slide rail road (67) is gone up and is covered driving-belt II(68), guide wheel (66) is fixed on driving-belt II(68 by guide wheel carriage (69)) on, its axle center is concordant with driving wheel (60) axle center; Guide wheel motor (70) connects biography lever linkage frame (71) with spring II(72) link to each other cam motor (101) running that cam ring drive link (73) one ends connect behind the cam rings (74) and external cam (75) was connected with cam ring drive link (73); Feed bin III(102), get stuck wheel (83), blanking wheel (76), feed opening (103), blanking plate (77), cutting plate (81) formed feeding port, blanking wheel (76) connects blanking plate (77) and takes turns III(80 by interlock cingulum (78) and linked gear (79) and sub-material) and cutting plate (81) be connected in (82) on the side supports mutually, the wheel (83) that gets stuck is positioned at the centre.
8. according to the described a kind of automatic production line that utilizes plants shoots processing chopsticks of claim 1-3, it is characterized in that the promptly pawl (8) of described cutting machine (1) has adjacent three groups, every group has two promptly pawls (8); Saw blade described in the equipment (9) has three of equidistant symmetry; Two the every group saw blades (9) of firmly grasping pawl (8) and locus symmetry are that the microgap is discontiguous in three groups; Wherein each firmly grasps pawl (8) has two grippers (84) to connect by connecting axle (85), one of them gripper (84) circular arc portion with little spring (86) connect a length greater than gripper 2/3rds less than one times compress pawl (87), main shaft is provided with two hydraulic stems (88), and head contacts with two grippers (84) respectively; Turbine (89) is connected on the carriage (16) of firmly grasping pawl by connecting rod (90).
9. according to claim 1,2,5 described a kind of automatic production lines that utilize plants shoots processing chopsticks, it is characterized in that, described oven dry alignment sterilization machine (4) comprise rotating shaft I (91) from movable pendulum material machine (26), rotating shaft II (92), deflecting roller (93), pendulum material motor (94), slide rail (95), slide rail fixed cover (39), hopper (96), sliding rail rack (97), pneumatic motor (98), air-leg (99), sliding rail rack (97) is welded on conveyer belt I (27) both sides, article two, slide rail (95) is fixed in (97) on the sliding rail rack, slide rail fixed cover (39) is welded on hopper (96) both sides, slide rail (95) passes slide rail fixed cover (39), one end of sliding rail rack (97) is provided with an inductor (100), the rotating shaft I (91) that hopper (96) bottom arranges, rotating shaft II (92) and deflecting roller (93) are driven by the pendulum material motor (94) of hopper (96) rear end, air-leg (99) welds together with the center of hopper (96) rear end, and the below is connected with pneumatic motor (98); Described rotating shaft I (91) and rotating shaft II (92) are put side by side in hopper (96) bottom, direction is consistent with conveyer belt I (91) direction, there is the space of 0.5-0.8cm the centre, steering spindle (93) is positioned at the top of rotating shaft I (91) by the gear interlock, and rubber strip is connected to rotating shaft II (92), steering spindle (93) on the pendulum material motor (94).
10. according to claim 1,2,7 described a kind of automatic production lines that utilize plants shoots processing chopsticks, it is characterized in that, the top of the retainer plate (65) of described cylindrical processing machine (6) is the inclined-plane, width 4.5mm, 42 ° of axis that are lower than driving wheel (60) and guide wheel (66) of angle; Get stuck wheel (83) and blanking wheel (76) differs from 180 °, and the position is a material gap.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310105957.8A CN103273549B (en) | 2013-03-29 | 2013-03-29 | Fully-automatic production line of manufacturing chopsticks by using plant branches |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310105957.8A CN103273549B (en) | 2013-03-29 | 2013-03-29 | Fully-automatic production line of manufacturing chopsticks by using plant branches |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103273549A true CN103273549A (en) | 2013-09-04 |
| CN103273549B CN103273549B (en) | 2015-04-15 |
Family
ID=49056224
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310105957.8A Expired - Fee Related CN103273549B (en) | 2013-03-29 | 2013-03-29 | Fully-automatic production line of manufacturing chopsticks by using plant branches |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103273549B (en) |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612303A (en) * | 2013-04-02 | 2014-03-05 | 大连丰和草本箸业有限公司 | Technology and device for rapidly removing thorns and twigs on plant branches in batched mode |
| CN103612183A (en) * | 2013-04-02 | 2014-03-05 | 大连丰和草本箸业有限公司 | Technology and device for accurate and rapid machining of outer circles of plant branch chopsticks |
| CN103692495A (en) * | 2013-04-02 | 2014-04-02 | 大连丰和草本箸业有限公司 | High-speed cut-to-length batch cutting technology and equipment for hollow soft-core plant branches |
| CN103691676A (en) * | 2013-04-02 | 2014-04-02 | 大连丰和草本箸业有限公司 | Quick outer diameter separation technology and equipment of plant cuttings |
| CN104400596A (en) * | 2014-10-22 | 2015-03-11 | 大连理工大学 | Grinding machining machine for herb stalk chopsticks |
| CN104589447A (en) * | 2015-01-23 | 2015-05-06 | 潘隆发 | Automatic rod manufacturing machine |
| CN104647492A (en) * | 2015-02-12 | 2015-05-27 | 成都浪度家私有限公司 | Thermal processing, sterilizing and dewatering device of solid wood panel |
| CN105538059A (en) * | 2016-01-25 | 2016-05-04 | 大连丰和金瑞设备制造有限公司 | Full-automatic efficient continuous type grinding machine |
| CN106738103A (en) * | 2016-12-20 | 2017-05-31 | 安庆市金丝制刷有限公司 | A kind of chopsticks production line |
| CN106863530A (en) * | 2017-03-01 | 2017-06-20 | 浙江洪利竹木业有限公司 | A kind of bamboo straightening equipment |
| CN106985253A (en) * | 2017-04-01 | 2017-07-28 | 浙江工业职业技术学院 | A kind of equipment manufactured for wooden tableware |
| CN106985252A (en) * | 2017-04-01 | 2017-07-28 | 浙江工业职业技术学院 | Bamboo product automatically processing device |
| CN106985254A (en) * | 2017-04-01 | 2017-07-28 | 浙江工业职业技术学院 | A kind of production system of carving bamboo chopsticks |
| CN107030744A (en) * | 2017-06-16 | 2017-08-11 | 安徽汉采密封件科技有限公司 | A kind of efficient rubber strip cutting machine of protection type |
| CN107218787A (en) * | 2017-06-19 | 2017-09-29 | 湖州华艺盛丝绸文化有限公司 | A kind of silk drying equipment |
| CN107520936A (en) * | 2016-06-22 | 2017-12-29 | 嵊州市路坦模具机械有限公司 | A kind of full-automatic bamboo chopsticks processing machine |
| CN108908610A (en) * | 2018-08-15 | 2018-11-30 | 陈全喜 | A kind of preceding wormwood pretreatment system of wormwood mattress preparation |
| CN110842745A (en) * | 2019-12-11 | 2020-02-28 | 江苏宏宝工具有限公司 | Automatic polishing device of screwdriver |
| CN112248156A (en) * | 2020-10-23 | 2021-01-22 | 光泽县和合竹木制品有限公司 | Chopstick cutting and forming machine |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2242136A (en) * | 1990-03-21 | 1991-09-25 | Forth Mountain Patents Limited | A process for producing a hurling stick |
| CN2090315U (en) * | 1990-08-02 | 1991-12-11 | 锦州市兴工机械厂 | Apparatus for producing double chopstick from small-diameter lumber or firewood |
| CN2711658Y (en) * | 2003-06-13 | 2005-07-20 | 谭志人 | Cardboard drier with dehumidifying system |
| CN101323122A (en) * | 2008-07-11 | 2008-12-17 | 王玉华 | Convenient chopsticks made from Conyza canadensis and processing technique |
| CN201172250Y (en) * | 2008-01-10 | 2008-12-31 | 张�诚 | Production facility of primary-secondary chopsticks |
| US7861751B2 (en) * | 2006-03-21 | 2011-01-04 | Mcgehee Development Company Llc | Edge trimming and board ripping apparatus and method |
| CN102283552A (en) * | 2011-08-28 | 2011-12-21 | 柏广新 | Artemisia herbaceous plant stem disposable hygienic chopstick and production method |
| JP2012143972A (en) * | 2011-01-12 | 2012-08-02 | Yoshimasa Nagai | Raw timber round bar machining apparatus |
| CN102950636A (en) * | 2012-10-16 | 2013-03-06 | 浙江双枪竹木有限公司 | Equipment for carrying out shaping processing on chopsticks |
-
2013
- 2013-03-29 CN CN201310105957.8A patent/CN103273549B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2242136A (en) * | 1990-03-21 | 1991-09-25 | Forth Mountain Patents Limited | A process for producing a hurling stick |
| CN2090315U (en) * | 1990-08-02 | 1991-12-11 | 锦州市兴工机械厂 | Apparatus for producing double chopstick from small-diameter lumber or firewood |
| CN2711658Y (en) * | 2003-06-13 | 2005-07-20 | 谭志人 | Cardboard drier with dehumidifying system |
| US7861751B2 (en) * | 2006-03-21 | 2011-01-04 | Mcgehee Development Company Llc | Edge trimming and board ripping apparatus and method |
| CN201172250Y (en) * | 2008-01-10 | 2008-12-31 | 张�诚 | Production facility of primary-secondary chopsticks |
| CN101323122A (en) * | 2008-07-11 | 2008-12-17 | 王玉华 | Convenient chopsticks made from Conyza canadensis and processing technique |
| JP2012143972A (en) * | 2011-01-12 | 2012-08-02 | Yoshimasa Nagai | Raw timber round bar machining apparatus |
| CN102283552A (en) * | 2011-08-28 | 2011-12-21 | 柏广新 | Artemisia herbaceous plant stem disposable hygienic chopstick and production method |
| CN102950636A (en) * | 2012-10-16 | 2013-03-06 | 浙江双枪竹木有限公司 | Equipment for carrying out shaping processing on chopsticks |
Non-Patent Citations (1)
| Title |
|---|
| 张孝强等: "PLC在新型环保型筷子自动生产线上的应用", 《制造业自动化》 * |
Cited By (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612303A (en) * | 2013-04-02 | 2014-03-05 | 大连丰和草本箸业有限公司 | Technology and device for rapidly removing thorns and twigs on plant branches in batched mode |
| CN103612183A (en) * | 2013-04-02 | 2014-03-05 | 大连丰和草本箸业有限公司 | Technology and device for accurate and rapid machining of outer circles of plant branch chopsticks |
| CN103692495A (en) * | 2013-04-02 | 2014-04-02 | 大连丰和草本箸业有限公司 | High-speed cut-to-length batch cutting technology and equipment for hollow soft-core plant branches |
| CN103691676A (en) * | 2013-04-02 | 2014-04-02 | 大连丰和草本箸业有限公司 | Quick outer diameter separation technology and equipment of plant cuttings |
| CN104400596A (en) * | 2014-10-22 | 2015-03-11 | 大连理工大学 | Grinding machining machine for herb stalk chopsticks |
| CN104589447A (en) * | 2015-01-23 | 2015-05-06 | 潘隆发 | Automatic rod manufacturing machine |
| CN104647492A (en) * | 2015-02-12 | 2015-05-27 | 成都浪度家私有限公司 | Thermal processing, sterilizing and dewatering device of solid wood panel |
| CN104647492B (en) * | 2015-02-12 | 2016-09-07 | 温州市兴泰科技有限公司 | The hot-working sterilization de-watering apparatus of solid wood board |
| CN105538059A (en) * | 2016-01-25 | 2016-05-04 | 大连丰和金瑞设备制造有限公司 | Full-automatic efficient continuous type grinding machine |
| CN107520936A (en) * | 2016-06-22 | 2017-12-29 | 嵊州市路坦模具机械有限公司 | A kind of full-automatic bamboo chopsticks processing machine |
| CN106738103A (en) * | 2016-12-20 | 2017-05-31 | 安庆市金丝制刷有限公司 | A kind of chopsticks production line |
| CN106863530A (en) * | 2017-03-01 | 2017-06-20 | 浙江洪利竹木业有限公司 | A kind of bamboo straightening equipment |
| CN106863530B (en) * | 2017-03-01 | 2022-05-17 | 浙江洪利竹木业有限公司 | Bamboo straightening equipment |
| CN106985252A (en) * | 2017-04-01 | 2017-07-28 | 浙江工业职业技术学院 | Bamboo product automatically processing device |
| CN106985253A (en) * | 2017-04-01 | 2017-07-28 | 浙江工业职业技术学院 | A kind of equipment manufactured for wooden tableware |
| CN106985254A (en) * | 2017-04-01 | 2017-07-28 | 浙江工业职业技术学院 | A kind of production system of carving bamboo chopsticks |
| CN106985252B (en) * | 2017-04-01 | 2019-05-07 | 浙江工业职业技术学院 | Bamboo product automatically processing device |
| CN107030744B (en) * | 2017-06-16 | 2018-10-30 | 安徽汉采密封件科技有限公司 | A kind of efficient rubber strip cutting machine of protection type |
| CN107030744A (en) * | 2017-06-16 | 2017-08-11 | 安徽汉采密封件科技有限公司 | A kind of efficient rubber strip cutting machine of protection type |
| CN107218787A (en) * | 2017-06-19 | 2017-09-29 | 湖州华艺盛丝绸文化有限公司 | A kind of silk drying equipment |
| CN108908610A (en) * | 2018-08-15 | 2018-11-30 | 陈全喜 | A kind of preceding wormwood pretreatment system of wormwood mattress preparation |
| CN108908610B (en) * | 2018-08-15 | 2023-10-24 | 南阳华翠艾业有限公司 | Moxa pretreatment system before moxa mattress preparation |
| CN110842745A (en) * | 2019-12-11 | 2020-02-28 | 江苏宏宝工具有限公司 | Automatic polishing device of screwdriver |
| CN110842745B (en) * | 2019-12-11 | 2024-05-24 | 江苏宏宝工具有限公司 | Automatic polishing device of screwdriver |
| CN114179180A (en) * | 2020-10-23 | 2022-03-15 | 光泽县和合竹木制品有限公司 | Chopstick slitting and forming method |
| CN112248156B (en) * | 2020-10-23 | 2021-10-08 | 光泽县和合竹木制品有限公司 | Chopstick cutting and forming machine |
| CN112248156A (en) * | 2020-10-23 | 2021-01-22 | 光泽县和合竹木制品有限公司 | Chopstick cutting and forming machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103273549B (en) | 2015-04-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103273549B (en) | Fully-automatic production line of manufacturing chopsticks by using plant branches | |
| CN102283427B (en) | Automatic coconut slugging machine | |
| CN202070975U (en) | Automatic fettling machine for three-dimensional products | |
| CN102178328B (en) | Shape cutting method for pericarp and hulls of fruits and device for realizing method | |
| CN103876247B (en) | A kind of automatic coconut slugging machine | |
| CN102349693A (en) | Automatic onion root/stem cutting machine | |
| CN203801653U (en) | Processing equipment of dried turnip production line | |
| CN202088051U (en) | Full automatic horizontal type linear edge grinding machine for four edges of glass | |
| CN201612123U (en) | Sweetened haw cake slicer | |
| CN106738103A (en) | A kind of chopsticks production line | |
| CN102885387B (en) | Concave cutting garlic root peeler | |
| CN202949955U (en) | Concave-cutting-type garlic root peeler | |
| CN107791292A (en) | A kind of food processing slicer | |
| CN202894466U (en) | Metal blank automatic cutting machine | |
| CN103612183A (en) | Technology and device for accurate and rapid machining of outer circles of plant branch chopsticks | |
| CN203110016U (en) | Food cutting machine enabling length of cut materials to be uniform | |
| CN207534859U (en) | It is a kind of that there is cleaning and drying function to cut Lee's machine | |
| CN110000822A (en) | A kind of longitudinal sectional formula laminarian slitter | |
| CN206062086U (en) | A kind of Semen Arecae processing integrated machine | |
| CN202857779U (en) | Fillet production line for freshwater fish | |
| CN106313164A (en) | Vegetable cutter device and vegetable cutting method | |
| CN201784016U (en) | Impact type bamboo tube slicing machine | |
| CN201986658U (en) | Lentinus edodes slicer | |
| CN205927124U (en) | Automatic terminal is repaiied to pipeline | |
| CN105922236B (en) | Robot Mobile base |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150415 Termination date: 20180329 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |