CN108857116B - Universal welding system for flower basket - Google Patents
Universal welding system for flower basket Download PDFInfo
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- CN108857116B CN108857116B CN201810890885.5A CN201810890885A CN108857116B CN 108857116 B CN108857116 B CN 108857116B CN 201810890885 A CN201810890885 A CN 201810890885A CN 108857116 B CN108857116 B CN 108857116B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
The invention relates to a welding system, in particular to a universal welding system for flower baskets, which can be compatible with various flower basket shapes and sizes and can be used for welding, and comprises a bottom plate, a heating point base, heating points, a toothed bar bottom plate, a toothed bar base plate group, a toothed bar guide block and a side toothed bar group, the gear rod positioning block, the hot melting mechanism, adjust seat sliding fit with the heating point on the bottom plate, the heating point is established on the heating point base, gear rod base plate group installs on the gear rod bottom plate, gear plate base plate group includes first pinion plate base plate, the second pinion plate base plate, third pinion plate base plate and fourth pinion plate base plate, first pinion plate base plate and third pinion plate base plate pass through the gear rod guide block and connect, first pinion plate base plate, the second pinion plate base plate, all install the gear rod positioning block with sliding fit's mode on third pinion plate base plate and the fourth pinion plate base plate, side gear rod group includes first side gear rod and second side gear rod, first side gear rod passes the gear rod positioning block on first pinion plate base plate and the second pinion plate base plate.
Description
Technical Field
The invention relates to a welding system, in particular to a universal welding system for a flower basket.
Background
The main purpose of the cell is to convert light energy into electricity, the efficiency of converting electricity depends on the manufacturing process of the cell and the specification size of the cell, the current manufacturing process includes diamond wires, PERC, black silicon and the like, the conversion efficiency of the cell deviates due to different manufacturing processes, if the manufacturing process needs to be replaced, production equipment needs to be replaced with larger funds, when different cell sizes are manufactured, the cell is in a variety of types, and the sizes of silicon wafers used conventionally at present are 156, 158, 160, 162, 165 and the like. Due to the fact that the sizes of the silicon wafers are different, the conversion efficiency of light energy also deviates, and the conversion efficiency is higher when the sizes are larger.
Because the flower basket is of an integral welding type structure, the flower basket has higher flexible requirements on welding equipment and needs to meet the sizes of different battery pieces, but the silicon pieces in the prior market are 156mm in specification, and the flower basket is processed and welded according to the existing size silicon pieces during manufacturing, so that when customers require the silicon pieces with different specifications, the welding equipment cannot process the flower basket with different specifications and cannot meet the customers.
Disclosure of Invention
The invention aims to provide a universal welding system for flower baskets, which can be compatible with various flower basket shapes and sizes and can be used for welding.
The technical purpose of the invention is realized by the following technical scheme that the universal welding system for the flower basket comprises a bottom plate, a heating point base, a heating point, a toothed bar bottom plate, a toothed plate base plate group, a toothed bar guide block, a side toothed bar group, a toothed bar positioning block and a hot melting mechanism, wherein the bottom plate is in sliding fit with the heating point base, the heating point is arranged on the heating point base, the toothed plate base plate group is arranged on the toothed bar bottom plate, the toothed plate base plate group comprises a first toothed plate base plate, a second toothed plate base plate, a third toothed plate base plate and a fourth toothed plate base plate, the first toothed plate base plate and the third toothed plate base plate are connected through the toothed bar guide block, toothed bar positioning blocks are arranged on the first toothed plate base plate, the second toothed plate base plate, the third toothed plate base plate and the fourth toothed plate base plate in a sliding fit manner, the side toothed bar group comprises a first side toothed bar and a second side toothed bar, the first side toothed bar penetrates through the toothed bar positioning blocks on the first toothed plate base plate and the second toothed bar base, the second side rack bar passes through the rack bar locating blocks on the third toothed plate base plate and the fourth toothed plate base plate, the two ends of the first side rack bar and the second side rack bar are both provided with hot melting mechanisms, and the hot melting mechanisms are arranged opposite to the heating points on the bottom plate.
Preferably, the bottom plate is in sliding fit with the heating point base, namely a bottom plate bolt is installed on the bottom plate, a vertical strip hole of the heating point base is formed in the heating point base, and the heating point base is in sliding fit with the bottom plate bolt through the vertical strip hole of the heating point base.
Preferably, the heating point is in sliding fit with the heating point base.
Preferably, the sliding fit of the heating point and the heating point base refers to that a heating point base bolt is arranged on the heating point base, a heating point horizontal strip hole is arranged on the heating point, and the heating point is in sliding fit with the heating point base bolt through the heating point horizontal strip hole.
Preferably, the bottom rod and the bottom rod positioning block are further included, the bottom rod is installed on the toothed bar bottom plate, and the toothed bar positioning block is installed on the toothed bar bottom plate.
Preferably, the device further comprises a top toothed bar, and the top toothed bar is arranged on the bottom bar positioning block.
Preferably, the hot melting mechanism is a thermocouple heating module.
Preferably, the rack bar guide block is also in sliding fit with the rack bar base plate.
The universal welding system for the flower basket has the following beneficial technical effects that the universal welding system for the flower basket is suitable for various cell sizes, different flower basket types are customized, the specification of the cell is 166mm, the customized ring-shaped welding point is arranged, the welding strength and the size precision of hot-melting welding can be greatly improved in the welding process, and the blocking of the cell during turnover is reduced. The tensile value can reach 14.34KN through the test of a third-party professional detection department, the damage rate of the flower basket is reduced, and the production efficiency and the light energy conversion rate of the battery piece are improved.
Drawings
FIG. 1 is a schematic structural diagram of a universal welding system for flower baskets of the present invention;
FIG. 2 is a schematic structural diagram of a universal welding system for flower baskets of the present invention;
FIG. 3 is an enlarged partial schematic view of A of the universal welding system for flower baskets of the present invention.
In the figure, 1, a bottom plate, 2, a heating point base, 3, a heating point, 4, a toothed bar bottom plate, 5, a toothed plate base plate group, 6, a toothed bar guide block, 7, a side toothed bar group, 8, a toothed bar positioning block, 9, a hot melting mechanism, 51, a first toothed plate base plate, 52, a second toothed plate base plate, 53, a third toothed plate base plate, 54, a fourth toothed plate base plate, 71, a first side toothed bar, 72, a second side toothed bar, 11, a bottom plate bolt, 21, a heating point base vertical strip hole, 22, a heating point base bolt, 31, a heating point horizontal strip hole, 10, a bottom rod, 12, a bottom rod positioning block, 13 and a top toothed bar.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
A universal welding system for a flower basket comprises a base plate 1, a heating point base 2, a heating point 3, a toothed bar base plate 4, a toothed bar base plate group 5, a toothed bar guide block 6, a side toothed bar group 7, a toothed bar positioning block 8 and a hot melting mechanism 9, wherein the base plate 1 is in sliding fit with the heating point base 2, the heating point 3 is arranged on the heating point base 2, the toothed bar base plate group 5 is installed on the toothed bar base plate 4, the toothed bar base plate group 5 comprises a first toothed bar base plate 51, a second toothed bar base plate 52, a third toothed bar base plate 53 and a fourth toothed bar base plate 54, the first toothed bar base plate 51 and the third toothed bar base plate 53 are connected through the toothed bar guide block 6, the first toothed bar base plate 51, the second toothed bar base plate 52, the third toothed bar base plate 53 and the fourth toothed bar base plate 54 are all provided with the toothed bar positioning block 8 in a sliding fit manner, the side toothed bar group 7 comprises a first side toothed bar 71 and a second side toothed bar 72, the first side rack bar 71 penetrates through the rack bar positioning blocks 8 on the first toothed plate base plate 51 and the second toothed plate base plate 52, the second side rack bar 72 penetrates through the rack bar positioning blocks 8 on the third toothed plate base plate 53 and the fourth toothed plate base plate 54, the two ends of the first side rack bar 71 and the two ends of the second side rack bar 72 are both provided with hot melting mechanisms 9, and the hot melting mechanisms 9 are arranged opposite to the heating points 3 on the bottom plate 1.
The bottom plate 1 and the heating point base 2 are in sliding fit, namely the bottom plate bolt 11 is installed on the bottom plate 1, the heating point base 2 is provided with a heating point base vertical strip hole 21, and the heating point base 2 is in sliding fit with the bottom plate bolt 11 through the heating point base vertical strip hole 21.
The heating point 3 is in sliding fit with the heating point base 2.
Still include sill bar 10 and sill bar locating piece 12, sill bar 10 is installed on ratch bottom plate 4, ratch locating piece 8 is installed on ratch bottom plate 4.
The device further comprises a top toothed bar 13, and the top toothed bar 13 is arranged on the bottom bar positioning block 12.
The hot melting mechanism 9 is a thermocouple heating module.
The rack bar guide block 6 is also in sliding fit with the rack bar base plate 4.
During specific implementation, in order to meet the requirements of different specifications and sizes of the battery pieces, the flower basket is welded and assembled by two PVDF end plates and six PVDF ratchets, the design change is mainly carried out on the opening size of the flower basket, if the specification of the battery pieces is 156 mm/156 mm, the opening size of the flower basket is 160mm, the fact that the opening size of the flower basket is larger than 4mm of a silicon chip is ensured, feeding and discharging of the battery pieces during turnover are facilitated, and the specification of the battery pieces can be maximally 166mm at present.
During debugging, each equipment positioning part can be independently adjusted, the gear rod positioning block and the hot melting mechanism are adjusted to corresponding positions according to the size of the battery piece, the temperature of a heating point is adjusted to 200 ℃, and each heating point is provided with an independent heater, so that the requirement on the size precision of the flower basket is met. And the customized ring-grain-shaped welding point is matched, so that the welding strength can be greatly improved in the welding process, and the tensile value can reach 14.34KN through the test of a third-party professional detection department.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (8)
1. The utility model provides a general welding system of basket of flowers which characterized in that: the hot melting device comprises a bottom plate (1), a heating point base (2), a heating point (3), a toothed bar bottom plate (4), a toothed plate base plate group (5), a toothed bar guide block (6), a side toothed bar group (7), a toothed bar positioning block (8) and a hot melting mechanism (9), wherein the bottom plate (1) is in sliding fit with the heating point base (2), the heating point (3) is arranged on the heating point base (2), the toothed plate base plate group (5) is arranged on the toothed bar bottom plate (4), the toothed plate group (5) comprises a first toothed plate base plate (51), a second toothed plate base plate (52), a third toothed plate base plate (53) and a fourth toothed plate base plate (54), the first toothed plate base plate (51) and the third toothed plate base plate (53) are connected through the toothed bar guide block (6), and the toothed bar positioning blocks (8) are arranged on the first toothed plate base plate (51), the second toothed plate base plate (52), the third toothed plate base plate (53) and the fourth toothed plate base plate (54) in sliding fit, the side rack bar group (7) comprises a first side rack bar (71) and a second side rack bar (72), the first side rack bar (71) penetrates through rack bar positioning blocks (8) on a first toothed plate substrate (51) and a second toothed plate substrate (52), the second side rack bar (72) penetrates through rack bar positioning blocks (8) on a third toothed plate substrate (53) and a fourth toothed plate substrate (54), hot melting mechanisms (9) are arranged at two ends of the first side rack bar (71) and the second side rack bar (72), and the hot melting mechanisms (9) are arranged opposite to heating points (3) on the bottom plate (1).
2. The universal welding system for flower baskets of claim 1, wherein: the bottom plate (1) and the heating point base (2) are in sliding fit, namely the bottom plate bolt (11) is installed on the bottom plate (1), a heating point base vertical strip hole (21) is formed in the heating point base (2), and the heating point base (2) is in sliding fit with the bottom plate bolt (11) through the heating point base vertical strip hole (21).
3. The universal welding system for flower baskets of claim 1, wherein: the heating points (3) are in sliding fit with the heating point base (2).
4. The universal welding system for flower baskets of claim 3, wherein: heating point (3) and heating point base (2) sliding fit mean that heating point base bolt (22) are equipped with on heating point base (2), are equipped with heating point horizontal bar hole (31) on heating point (3), heating point (3) are through heating point horizontal bar hole (31) and heating point base bolt (22) sliding fit.
5. The universal welding system for flower baskets of claim 1, wherein: the bottom rod positioning device is characterized by further comprising a bottom rod (10) and a bottom rod positioning block (12), wherein the bottom rod (10) is installed on the toothed bar bottom plate (4), and the toothed bar positioning block (8) is installed on the toothed bar bottom plate (4).
6. The universal welding system for flower baskets of claim 5, wherein: the device is characterized by further comprising a top toothed bar (13), wherein the top toothed bar (13) is arranged on the bottom bar positioning block (12).
7. The universal welding system for flower baskets of claim 1, wherein: the hot melting mechanism (9) is a thermocouple heating module.
8. The universal welding system for flower baskets of claim 1, wherein: the toothed bar guide block (6) is also in sliding fit with the toothed bar bottom plate (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810890885.5A CN108857116B (en) | 2018-08-07 | 2018-08-07 | Universal welding system for flower basket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810890885.5A CN108857116B (en) | 2018-08-07 | 2018-08-07 | Universal welding system for flower basket |
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| Publication Number | Publication Date |
|---|---|
| CN108857116A CN108857116A (en) | 2018-11-23 |
| CN108857116B true CN108857116B (en) | 2020-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810890885.5A Active CN108857116B (en) | 2018-08-07 | 2018-08-07 | Universal welding system for flower basket |
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| Country | Link |
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| CN (1) | CN108857116B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111341882B (en) * | 2020-03-12 | 2022-06-21 | 无锡旭邦精密机械有限公司 | Battery piece flower basket assembly device |
Citations (8)
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| US4871106A (en) * | 1988-10-28 | 1989-10-03 | Wharff Charles R | Non-dedicated pallet assembly for wave soldering packaged integrated circuits |
| EP0810019A1 (en) * | 1996-05-31 | 1997-12-03 | Filtrox-Werk AG | Edge filter candle for precoating filtration, its method of manufacturing and end part for the edge filter candle for precoating filtration |
| EP1016091A2 (en) * | 1997-05-19 | 2000-07-05 | Holtec International | Apparatus suitable for transporting and storing nuclear fuel rods and methods for using the apparatus |
| CN102581421A (en) * | 2011-12-13 | 2012-07-18 | 江苏常牵庞巴迪牵引***有限公司 | Pressure equalization brazing device |
| CN104502183A (en) * | 2014-11-26 | 2015-04-08 | 晶澳太阳能有限公司 | Silicon wafer carrier welding strength testing machine |
| CN105789104A (en) * | 2016-03-16 | 2016-07-20 | 浙江晶能光电有限公司 | Production system for preparing battery piece |
| CN205464861U (en) * | 2016-04-07 | 2016-08-17 | 苏州博众精工科技有限公司 | Hot plate welding device |
| CN207521938U (en) * | 2017-11-14 | 2018-06-22 | 上海国靖机械设备有限公司 | A kind of welder for gaily decorated basket frame |
-
2018
- 2018-08-07 CN CN201810890885.5A patent/CN108857116B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4871106A (en) * | 1988-10-28 | 1989-10-03 | Wharff Charles R | Non-dedicated pallet assembly for wave soldering packaged integrated circuits |
| EP0810019A1 (en) * | 1996-05-31 | 1997-12-03 | Filtrox-Werk AG | Edge filter candle for precoating filtration, its method of manufacturing and end part for the edge filter candle for precoating filtration |
| EP1016091A2 (en) * | 1997-05-19 | 2000-07-05 | Holtec International | Apparatus suitable for transporting and storing nuclear fuel rods and methods for using the apparatus |
| CN102581421A (en) * | 2011-12-13 | 2012-07-18 | 江苏常牵庞巴迪牵引***有限公司 | Pressure equalization brazing device |
| CN104502183A (en) * | 2014-11-26 | 2015-04-08 | 晶澳太阳能有限公司 | Silicon wafer carrier welding strength testing machine |
| CN105789104A (en) * | 2016-03-16 | 2016-07-20 | 浙江晶能光电有限公司 | Production system for preparing battery piece |
| CN205464861U (en) * | 2016-04-07 | 2016-08-17 | 苏州博众精工科技有限公司 | Hot plate welding device |
| CN207521938U (en) * | 2017-11-14 | 2018-06-22 | 上海国靖机械设备有限公司 | A kind of welder for gaily decorated basket frame |
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| CN108857116A (en) | 2018-11-23 |
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