CN108839604B - Vehicle with hydraulically lifted removable cargo box and method of operating same - Google Patents
Vehicle with hydraulically lifted removable cargo box and method of operating same Download PDFInfo
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- CN108839604B CN108839604B CN201810457121.7A CN201810457121A CN108839604B CN 108839604 B CN108839604 B CN 108839604B CN 201810457121 A CN201810457121 A CN 201810457121A CN 108839604 B CN108839604 B CN 108839604B
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- container
- oil cylinder
- vehicle
- transfer bracket
- hydraulic lifting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/64—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading the load supporting or containing element being readily removable
- B60P1/6418—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading the load supporting or containing element being readily removable the load-transporting element being a container or similar
- B60P1/6445—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading the load supporting or containing element being readily removable the load-transporting element being a container or similar the load-transporting element being shifted only vertically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S9/00—Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks
- B60S9/02—Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks for only lifting or supporting
- B60S9/10—Ground-engaging vehicle fittings for supporting, lifting, or manoeuvring the vehicle, wholly or in part, e.g. built-in jacks for only lifting or supporting by fluid pressure
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Transportation (AREA)
- Forklifts And Lifting Vehicles (AREA)
- Refuse-Collection Vehicles (AREA)
Abstract
The invention discloses a vehicle with a hydraulic lifting type detachable container and an operation method thereof, wherein the hydraulic lifting type detachable container of the vehicle is detachably connected with a transfer bracket fixed on a chassis of a vehicle frame, and the hydraulic lifting type detachable container is provided with a hydraulic lifting structure, when the cargo is required to be loaded and unloaded, the connection between the container and the vehicle frame can be firstly released, then the container is lifted by using the hydraulic lifting structure provided by the container to be separated from the vehicle, the container can be put down after the vehicle is driven out, thereby completing the loading and unloading of the cargo, when the cargo is loaded and unloaded by the container, the vehicle can be remounted with the container which is completed to load and unload the cargo, and the transportation task is started, thereby saving the time of waiting for the cargo loading and unloading of the vehicle.
Description
Technical Field
The present invention relates to the field of cargo box arrangements for motor vehicles, and more particularly to a vehicle having a hydraulically raised removable cargo box and method of operation thereof.
Background
The container of the existing commercial vehicle is generally fixed on a chassis of a frame, and can not be disassembled once being installed, and along with the high-speed development of modern logistics, the transportation efficiency of the vehicle is higher and higher, when the vehicle transports goods, because the container is fixed on the frame, when the goods arrive at the destination, the vehicle needs to wait for the goods to be completely unloaded from the container before being driven to start next transportation, and when the next transportation is started, the time for loading the goods needs to be waited, therefore, the general container needs to spend a large amount of time in the loading and unloading processes, although the container can solve the problems, the container needs a professional chassis, has larger volume, and can not meet the requirement of rapid urban logistics.
Meanwhile, although some detachable containers in the prior art adopt a detachable connection mode of the container and the chassis, the container is not easily detached from the frame after being disconnected from the chassis, and the container is often detached by other tools, which is very inconvenient.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a vehicle with a hydraulic lifting type detachable container and an operation method thereof.
In order to achieve the technical effects, the invention adopts the following technical scheme:
the vehicle with the hydraulic lifting type detachable container comprises a hydraulic lifting type detachable container, wherein the hydraulic lifting type detachable container is detachably connected with a transfer bracket fixed on a chassis of a vehicle frame; wherein the content of the first and second substances,
the transfer bracket is composed of at least two protective breast boards, a plurality of protective fence supports, a transfer bracket assembly, a front cross beam and a rear cross beam; the two ends of the transfer bracket assembly along the length direction are respectively a front end and a rear end, the front cross beam is transversely erected at the front end of the transfer bracket assembly, the rear cross beam is transversely erected at the rear end of the transfer bracket assembly, the plurality of guard rail supports are transversely arranged on two sides of the front end of the transfer bracket assembly and respectively extend along two sides of the width direction of the transfer bracket assembly, and the guard rail plates are arranged on two sides of the front end of the transfer bracket assembly through the guard rail supports and extend along the length direction of the transfer bracket assembly; two container twist locks used for connecting a container are respectively arranged at two ends of the front cross beam and two ends of the rear cross beam;
the hydraulic lifting type detachable container is composed of a container body and a container support, the container body is formed by enclosing a top plate, a bottom plate, a front plate, a rear plate, a left plate and a right plate, the container support comprises front end supports arranged on two sides of the front plate and rear end supports arranged on two sides of the rear plate, each rear end support is composed of an oil cylinder fixing mounting column and an oil cylinder assembly, the oil cylinder fixing mounting columns are fixed on two sides of the rear plate, each front end support is formed by splicing an upper section and a lower section, the upper section of each front end support is a fixing support fixed on the front plate, the lower section of each front end support is composed of an oil cylinder mounting column and an oil cylinder assembly, a reinforcing cross beam pipe and a lower cross beam pipe are respectively arranged at the lower half part and the bottom end of the front plate, a first guide column and a second guide column are respectively arranged at positions, corresponding to the reinforcing cross beam pipe and the lower cross beam pipe, on the oil cylinder mounting columns, and the first guide column and the second guide column are respectively inserted into the reinforcing cross beam pipe and, the oil cylinder assembly is composed of a hydraulic oil cylinder and a universal disc, the fixed end of the hydraulic oil cylinder is fixed in the oil cylinder mounting column, the movable end of the hydraulic oil cylinder extends out of the bottom end of the oil cylinder mounting column and is connected with the universal disc, and corner pieces matched with container rotating locks are arranged at the corresponding positions of the four corners of the bottom plate and the container rotating locks arranged on the transfer bracket.
Furthermore, first guide block is respectively installed near the position of transporting the bracket assembly in the both ends of front beam a first guide block is respectively installed near the position of transporting the bracket assembly in the both ends of rear beam, and a second guide block is still respectively installed near the position of rear beam in the both sides of transporting bracket assembly rear end.
Furthermore, two fender support frames are respectively installed on two sides of the rear end of the transfer bracket assembly, and a fender obliquely arranged is installed on each fender support frame.
Furthermore, a plurality of riding clamping seats are installed on two sides of the transfer bracket assembly along the length direction.
Furthermore, manual locking devices which are matched with each other are correspondingly arranged at two ends of the reinforced beam pipe and/or the lower beam pipe and the oil cylinder mounting column.
Furthermore, a plurality of cross beams and longitudinal beams are installed at the bottom of the bottom plate, and a multi-way valve installation plate is installed on one side of the bottom plate along the length direction.
Furthermore, a reinforcing plate is arranged at the upper half part of the front plate, two ends of the reinforcing plate are respectively connected with the fixed supporting columns at two sides of the front plate, and a safety lock is arranged on each oil cylinder assembly.
Meanwhile, the invention also discloses a container operation method of the vehicle with the hydraulic lifting type detachable container, wherein a multi-way valve controller for controlling the oil cylinder assembly and a power takeoff connected with the multi-way valve controller are arranged on the vehicle with the hydraulic lifting type detachable container, and the method specifically comprises a container dismounting process and a container loading process; wherein the content of the first and second substances,
the process of disassembling the container specifically comprises the following steps:
s1, rotating a container rotating lock arranged on a transfer bracket to enable the container rotating lock and a corner fitting to be in an unlocking state;
s2, connecting two oil ports on the container assembly and two oil ports on the transfer bracket by using two high-pressure oil pipes;
s3, opening a switch of a power takeoff of the vehicle;
s4, when a manual locking device is arranged, firstly opening the manual locking device, and then pulling out the oil cylinder mounting columns and the oil cylinder assembly of the hydraulic lifting type detachable container front plate from the two sides of the front plate to enable the distance between the two oil cylinder mounting columns to be larger than the width of the vehicle by at least 100 mm;
s5, operating the multi-way valve controller to control the movable ends of hydraulic oil cylinders of the four oil cylinder assemblies to extend out, and lifting the hydraulic lifting type detachable container above a transfer bracket by 100 mm;
s6, starting the vehicle to linearly drive out to the bottom of the vehicle to drive out of the lower position of the hydraulic lifting type detachable container;
s7, operating the multi-way valve controller again to control the hydraulic oil cylinders of the four oil cylinder assemblies to retract until the container is lowered to the lowest position;
s8, pulling out the high-pressure oil pipe, and driving out the vehicle;
the process of loading the container specifically comprises the following steps:
A1. two oil ports on the container assembly and two oil ports on the transfer bracket are connected by two high-pressure oil pipes;
A2. turning on a switch of a power takeoff of a vehicle;
A3. operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders of the four oil cylinder assemblies to extend out, and lifting the hydraulic lifting type detachable container to be 200mm higher than the transfer bracket 100 and 200 mm;
A4. controlling the vehicle to reverse and drive in the direction coaxial with the hydraulic lifting type detachable container, and moving a transfer bracket on a frame chassis of the vehicle to the position below the hydraulic lifting type detachable container;
A5. adjusting container twist locks on the transfer brackets, and aligning the container twist locks with mounting holes of the corner fittings through alignment when vehicles enter;
A6. operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders of the four oil cylinder assemblies to retract to the container and fall into the mounting hole of the container twist lock insertion corner piece on the transfer bracket, and continuously operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders of the four oil cylinder assemblies to fully retract;
A7. rotating each container rotating lock by 90 degrees to enable the container rotating lock and the corner fittings to be in a connecting state;
A8. retracting the oil cylinder mounting column and the oil cylinder assembly of the hydraulic lifting type detachable container front plate from two sides of the front plate, and then enabling the manual locking device to be in a locking position;
A9. and pulling out the high-pressure oil pipe, and enabling the vehicle to run out.
Further, in the step S4, the cylinder mounting posts and the cylinder assemblies of the front panel of the hydraulic lifting type detachable cargo box are pulled out of the two sides of the front panel by 200mm and 400 mm.
Furthermore, the oil cylinder assembly is provided with a quick plug, and a pipeline for connecting the multi-way valve controller and the oil cylinder assembly can be directly plugged on the quick plug.
Compared with the prior art, the invention has the following beneficial effects:
in the vehicle with the hydraulic lifting type detachable container, the container is detachably arranged on the frame chassis through the transfer bracket, when the container needs to be loaded and unloaded, after the connection between the container and the transfer bracket is released, the container can be lifted through the hydraulic lifting device carried by the container, and the container is put down after the vehicle is driven out, so that the container is removed from the frame chassis without other equipment, the waiting time of the vehicle can be greatly shortened, and the transportation efficiency of the vehicle is improved.
Drawings
Fig. 1 is a schematic illustration of a hydraulically lifted collapsible container of the present invention connected to a transfer pallet.
Fig. 2 is an exploded view of the hydraulically lifted collapsible container of the present invention attached to a transfer pallet.
FIG. 3 is a schematic view of a transfer carriage of the present invention.
Fig. 4 is a schematic view of a hydraulically lifted collapsible container of the present invention.
Reference numerals: 1-a hydraulic lifting type detachable container, 2-a transfer bracket, 101-a cylinder fixing installation column, 102-a hydraulic cylinder, 103-a fixing support column, 104-a cylinder installation column, 105-a reinforced beam pipe, 106-a lower beam pipe, 107-a first guide column, 108-a second guide column, 109-a universal disc, 110-a corner piece, 111-a manual locking device, 114-a multi-way valve installation plate, 115-a reinforcing plate, 116-a safety lock, 201-a guard fence plate, 202-a guard fence bracket, 203-a transfer bracket assembly, 204-a front beam, 205-a rear beam, 206-a container transfer lock, 207-a first guide block, 208-a second guide block, 209-a fender bracket, 210-a fender bracket and 211-a horse riding clamping seat.
Detailed Description
The invention will be further elucidated and described with reference to the embodiments of the invention described hereinafter.
Example (b):
the first embodiment is as follows:
as shown in fig. 1 to 2, the vehicle with the hydraulic lifting type detachable cargo box 1 comprises the hydraulic lifting type detachable cargo box 1, and the hydraulic lifting type detachable cargo box 1 is detachably connected with a transfer bracket 2 fixed on a chassis of a vehicle frame.
As shown in fig. 3, the transfer carriage 2 is composed of at least two guard rails 201, a plurality of guard rail supports 202, a transfer carriage assembly 203, a front cross member 204 and a rear cross member 205. The two ends of the transportation bracket assembly 203 along the length direction are respectively a front end and a rear section, the front cross beam 204 is transversely erected at the front end of the transportation bracket assembly 203, the rear cross beam 205 is transversely erected at the rear end of the transportation bracket assembly 203, the plurality of guard rail supports 202 are symmetrically and transversely arranged on the two sides of the front end of the transportation bracket assembly 203 and extend along the two sides of the width direction of the transportation bracket assembly 203.
The container twist lock 206 for connecting a container is respectively installed at two ends of the front cross beam 204 and two ends of the rear cross beam 205, specifically, the container twist lock 206 comprises a shell, a lock pin, a turntable and a handle, wherein a through lock pin installation hole is formed in the shell along the length direction, the lock pin comprises an integrally formed lock head and a lock rod, the lock head is in a pyramid shape, the end part of the lock rod penetrates through the lock pin installation hole to be inserted on the turntable, and the handle is installed on the turntable.
Preferably, in this embodiment, the first guide blocks 207 are respectively installed at positions close to the transfer bracket assembly 203 at two ends of the front beam 204, one first guide block 207 is respectively installed at a position close to the transfer bracket assembly 203 at two ends of the rear beam 205, one second guide block 208 is further respectively installed at positions close to the rear beam 205 at two sides of the rear end of the transfer bracket assembly 203, and when a container is installed on the transfer bracket 2, the first guide blocks 207 and the second guide blocks 208 can also play a role in automatically guiding and positioning the container, thereby facilitating the installation of the container.
Specifically, the first guide block 207 is welded and fixed to the front cross member 204. The second guide block 208 is welded to the transfer carriage assembly 203. Preferably, in this embodiment, two fender support frames 209 are welded to two sides of the rear end of the transfer bracket assembly 203, each fender support frame 209 is provided with a fender 210 which is arranged obliquely, the mounting position of the fender 210 corresponds to the mounting position of the wheel, and the fender 210 can resist sewage splashed by the wheel, so that the sewage is prevented from splashing on the chassis of the vehicle body.
Simultaneously, along length direction symmetry welding install a plurality of saddles cassette 211 in the both sides of transporting bracket assembly 203, saddle cassette 211 is used for the installation to ride the horse card, can set up at packing box bottom relevant position and ride the horse card to better connection packing box and transportation bracket 2.
Specifically, in this embodiment, the number of the guard fence plates 201 is four, and two guard fence plates 201 on the same side of two guard fence plates 201 are respectively installed on two sides of the transfer bracket assembly 203 and vertically arranged one above the other and fixed on the guard fence support 202.
As shown in fig. 4, the hydraulic lifting type detachable cargo box 1 is composed of a cargo box body and cargo box supports, wherein the cargo box body is enclosed by a top plate, a bottom plate, a front plate, a rear plate, a left plate and a right plate, and the cargo box supports include front end supports disposed on two sides of the front plate and rear end supports disposed on two sides of the rear plate.
The rear end bracket is composed of an oil cylinder fixing installation column 101 and oil cylinder assemblies, the oil cylinder fixing installation column 101 is fixed on two sides of the rear plate, and preferably, a safety lock 116 is arranged on each oil cylinder assembly.
The front end bracket is formed by splicing an upper section and a lower section, the upper half section of the front end bracket is a fixed supporting column 103 fixed on the front plate, and the lower half section of the front end bracket is formed by an oil cylinder mounting column 104 and an oil cylinder assembly. The upper half part of the front part is also provided with a reinforcing plate 115, two ends of the reinforcing plate 115 are respectively connected with the fixing pillars 103 on two sides of the front plate, and the reinforcing plate 115 is arranged to be beneficial to improving the strength of the cargo box.
A reinforced beam pipe 105 and a lower beam pipe 106 are respectively arranged at the lower half part and the bottom end of the front plate, a first guide column 107 and a second guide column 108 are respectively arranged on the oil cylinder mounting column 104 at positions corresponding to the reinforced beam pipe 105 and the lower beam pipe 106, and the first guide column 107 and the second guide column 108 are respectively inserted into the reinforced beam pipe 105 and the lower beam pipe 106.
In this embodiment, the guide post is inserted into the beam tube by a structure in which the guide post and the beam tube are disposed, so that the cylinder mounting post 104 at the lower half section of the front end bracket can be pulled out from both sides of the front panel, and in practice, the first guide post 107 and the second guide post 108 can be controlled to extend by using the hydraulic cylinder 102, so that the cylinder mounting post 104 and the cylinder assembly of the front end bracket can extend out from both sides of the cargo box.
The oil cylinder assembly is composed of a hydraulic oil cylinder 102 and a universal disc 109, the fixed end of the hydraulic oil cylinder 102 is fixed in the oil cylinder mounting column 104 or the oil cylinder fixing mounting column 101, and the movable end of the hydraulic oil cylinder 102 extends out of the bottom end of the oil cylinder mounting column 104 or the oil cylinder fixing mounting column 101 and is connected with the universal disc 109.
Specifically, the manual locking devices 111 which are matched with each other are correspondingly arranged on the two ends of the reinforcing beam tube 105 or the lower beam tube 106 and the oil cylinder mounting column 104, and the manual locking devices 111 can buckle the oil cylinder mounting column 104 with the reinforcing beam tube 105 and the lower beam tube 106, so that the oil cylinder mounting column 104 and the oil cylinder assembly of the front end bracket automatically extend towards two sides in the driving process of the vehicle.
Meanwhile, in the embodiment, the container is connected with the frame chassis by matching the corner fitting 110 with the container rotating lock 206 by installing the corner fitting 110 at the corresponding position of the bottom plate of the container, then installing the transferring bracket 2 on the frame chassis and installing the container rotating lock 206 matched with the corner fitting 110 on the transferring bracket 2 at the corresponding position of the bottom plate installing the corner fitting 110. The container and frame chassis are connected by the engagement of the container lock 206 with the corner fitting 110, which provides the advantage of easy and quick detachment, and other suitable detachable parts may be used to connect the container and frame chassis.
The corner fitting 110 is in a square shape, a first strip-shaped mounting hole arranged along the length direction of the bottom surface is formed in the bottom surface of the corner fitting 110, and second strip-shaped mounting holes arranged along the height direction of the container corner fitting 110 are formed in any two adjacent side surfaces of the four side surfaces adjacent to the bottom surface.
When connecting container twist lock 206 and corner fittings 110, insert the tapered end of container twist lock 206 in the first bar mounting hole of container corner fittings 110 earlier, thereby make the tapered end get into the inner chamber of corner fittings 110, during the locking, drive the locking lever and insert the tapered end in corner fittings 110 through the handle and rotate 90, make two broadsides of tapered end turn to the both sides on the narrow limit of casing, be connected container twist lock 206 and container corner fittings 110 locking, thereby realize the locking of transporting bracket 2 and packing box, will accomplish the installation of packing box.
And a plurality of cross beams and longitudinal beams are installed on the cargo box chassis of the embodiment, and a multi-way valve installation plate 114 is installed at one side of the bottom plate along the length direction, so that the multi-way control valve of the control cylinder assembly is installed on the multi-way valve installation plate 114. Specifically, the multiple-way valve mounting plate 114 in this embodiment is slidably mounted on the bottom plate, a chute extending along the width direction of the bottom plate is formed in the bottom plate, the top end of the multiple-way valve mounting plate 114 is embedded in the chute, the multiple-way valve mounting plate 114 can slide along the chute, when the multiple-way control valve control cylinder assembly needs to be used, the multiple-way valve mounting plate 114 can slide out of the bottom plate to the edge position of the bottom plate, so that the operation of a user can be facilitated, when the multiple-way valve mounting plate does not need to be used, the multiple-way valve mounting plate 114 can slide into the bottom plate to be close to the middle.
In the prior art, the width of the cargo box is generally wider than that of the chassis of the vehicle frame, so that the oil cylinder assemblies positioned at four corners of the cargo box can be controlled to extend and the universal disc 109 can be grounded even if the two oil cylinder mounting columns 104 of the front end support are not pulled out, and in order to ensure that the rear end of the vehicle can normally run out from between the oil cylinder mounting columns 104 of the two front end supports and the oil cylinder assemblies, the lower half sections of the two front end supports are provided with structures capable of extending all, so that the vehicle can be prevented from being scratched with the extending ends of the oil cylinder assemblies when running out.
Example two
The cargo box operating method of the vehicle with the hydraulic lifting type detachable cargo box 1 is characterized in that a multi-way valve controller for controlling an oil cylinder assembly and a power takeoff connected with the multi-way valve controller are installed on the vehicle with the hydraulic lifting type detachable cargo box 1, and the cargo box operating method specifically comprises a cargo box dismounting process and a cargo box loading process.
The process of disassembling the container specifically comprises the following steps:
s1, rotating a container rotating lock 206 arranged on a transfer bracket 2 to enable the container rotating lock 206 and a corner fitting 110 to be in an unlocked state;
s2, connecting two oil ports on the container assembly and two oil ports on the rotary conveying bracket 2 by using two high-pressure oil pipes;
s3, opening a switch of a power takeoff of the vehicle;
s4, opening the manual locking device 111, pulling the oil cylinder mounting columns 104 and the oil cylinder assemblies of the front plate of the hydraulic lifting type detachable container 1 out of the two sides of the front plate, enabling the distance between the two oil cylinder mounting columns 104 to be larger than the width of the vehicle and not smaller than 100mm, and generally pulling the oil cylinder mounting columns 104 and the oil cylinder assemblies of the front plate of the hydraulic lifting type detachable container 1 out of the two sides of the front plate by 200-400 mm;
s5, operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders 102 of the four oil cylinder assemblies to extend out, and lifting the hydraulic lifting type detachable container 1 to be higher than 2100mm of the transfer bracket;
s6, starting the vehicle to linearly drive out to the bottom of the vehicle to drive out of the lower position of the hydraulic lifting type detachable container 1;
s7, operating the multi-way valve controller again to control the hydraulic oil cylinders 102 of the four oil cylinder assemblies to retract until the container is lowered to the lowest position;
s8, pulling out the high-pressure oil pipe, and driving out the vehicle;
the process of loading the container specifically comprises the following steps:
A1. two oil ports on the container assembly and two oil ports on the rotary conveying bracket 2 are connected by two high-pressure oil pipes;
A2. turning on a switch of a power takeoff of a vehicle;
A3. operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders 102 of the four oil cylinder assemblies to extend out, and lifting the hydraulic lifting type detachable container 1 to be higher than the transfer bracket 2150 mm;
A4. controlling the vehicle to reverse and drive in the direction coaxial with the hydraulic lifting type detachable container 1, and moving a transfer bracket 2 on a frame chassis of the vehicle to the position below the hydraulic lifting type detachable container 1;
A5. adjusting the container twist lock 206 on the transfer carriage 2 to align the container twist lock 206 with the mounting hole of the corner fitting 110 by aligning when the vehicle is driven in;
A6. operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders 102 of the four oil cylinder assemblies to retract until the container falls to the mounting hole of the corner fitting 110, inserting the container turning lock 206 on the transfer bracket 2, and continuously operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders 102 of the four oil cylinder assemblies to fully retract;
A7. rotating each container twist lock 206 by 90 degrees to connect the container twist lock 206 with the corner fitting 110;
A8. retracting the cylinder mounting columns 104 and the cylinder assemblies of the front plate of the hydraulic lifting type detachable container 1 from two sides of the front plate, and then enabling the manual locking device 111 to be in a locking position;
A9. and pulling out the high-pressure oil pipe, and enabling the vehicle to run out.
EXAMPLE III
The container operation method of the vehicle with the hydraulic lifting type detachable container 1 is characterized in that a multi-way valve controller used for controlling an oil cylinder assembly and a power takeoff connected with the multi-way valve controller are installed on the vehicle with the hydraulic lifting type detachable container 1, a quick connector is installed on the oil cylinder assembly, a round universal level meter is further installed on the hydraulic lifting type detachable container 1 and used for checking whether the hydraulic lifting type detachable container 1 is laid down, meanwhile, an oil pipe explosion-proof device is further installed on the oil cylinder assembly and used for preventing the oil cylinder from suddenly dropping during pipe explosion, so that safety and reliability are improved, the oil cylinder assembly is fixed through a cylinder barrel, a cylinder shaft moves, and the reliability is higher.
The process of disassembling the container specifically comprises the following steps:
s1, rotating a container rotating lock 206 arranged on a transfer bracket 2 to enable the container rotating lock 206 and a corner fitting 110 to be in an unlocked state;
s2, sliding out the road valve mounting plate, connecting two oil ports on the container assembly and two oil ports on the rotary conveying bracket 2 by using two high-pressure oil pipes, and checking whether the pipeline is correctly connected or not after connection;
s3, turning on a switch of a power takeoff of the vehicle, and driving a gear pump to work by the power takeoff of the vehicle;
s4, pulling out 300mm of the oil cylinder mounting column 104 and the oil cylinder assembly of the front plate of the hydraulic lifting type detachable container 1 from two sides of the front plate;
s5, operating a multi-way valve controller, independently and respectively rotating the movable ends of the hydraulic oil cylinders 102 of the four oil cylinder assemblies to extend, observing a circular universal level gauge, enabling the hydraulic lifting type detachable container 1 to be in a horizontal position by operating the oil cylinder assemblies, and finally lifting the hydraulic lifting type detachable container 1 to a transfer bracket 2150 mm;
s6, pulling out a pipeline connecting the multi-way valve controller and the oil cylinder assembly;
s7, starting the vehicle to linearly drive out to the bottom of the vehicle to drive out of the lower position of the hydraulic lifting type detachable container 1;
s8, connecting the multi-way valve controller of the vehicle with four oil cylinder assemblies of the hydraulic lifting type detachable container 1 respectively by using four pipelines again;
s9, operating the multi-way valve controller again to control the hydraulic oil cylinders 102 of the four oil cylinder assemblies to retract until the container is lowered to the lowest position;
s10, pulling out the high-pressure oil pipe, storing the pipeline, and driving out the vehicle;
the process of loading the container specifically comprises the following steps:
A1. two oil ports on the container assembly and two oil ports on the rotary conveying bracket 2 are connected by two high-pressure oil pipes;
A2. turning on a switch of a power takeoff of a vehicle;
A3. sliding out the road valve mounting plate, operating the multi-way valve controller, controlling the movable ends of the hydraulic oil cylinders 102 of the four oil cylinder assemblies to extend out, and lifting the hydraulic lifting type detachable container 1 to be higher than the transfer bracket 2150 mm;
A4. controlling the vehicle to reverse and drive in the direction coaxial with the hydraulic lifting type detachable container 1, and moving a transfer bracket 2 on a frame chassis of the vehicle to the position below the hydraulic lifting type detachable container 1;
A5. adjusting the container twist lock 206 on the transfer carriage 2 to align the container twist lock 206 with the mounting hole of the corner fitting 110 by aligning when the vehicle is driven in;
A6. operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders 102 of the four oil cylinder assemblies to retract until the container falls to the mounting hole of the corner fitting 110, inserting the container turning lock 206 on the transfer bracket 2, and continuously operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders 102 of the four oil cylinder assemblies to fully retract;
A7. rotating each container twist lock 206 by 90 degrees to connect the container twist lock 206 with the corner fitting 110;
A8. retracting the cylinder mounting columns 104 and the cylinder assemblies of the hydraulic lifting type detachable container front plate 1 from two sides of the front plate, and then enabling the manual locking device 111 to be in a locking position;
A9. and pulling out the high-pressure oil pipe, and enabling the vehicle to run out.
It will be understood that the above embodiments are merely exemplary embodiments taken to illustrate the principles of the present invention, which is not limited thereto. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit and substance of the invention, and these modifications and improvements are also considered to be within the scope of the invention.
Claims (8)
1. The vehicle with the hydraulic lifting type detachable container is characterized by comprising a hydraulic lifting type detachable container (1), wherein the hydraulic lifting type detachable container (1) is detachably connected with a transfer bracket (2) fixed on a chassis of a vehicle frame through a container rotating lock (206) and a corner fitting (110); the container turning lock (206) is arranged on the transferring bracket (2), the corner fittings (110) are arranged on the hydraulic lifting type detachable container (1), and oil cylinder assemblies are respectively arranged at four corners of the hydraulic lifting type detachable container (1);
the hydraulic lifting type detachable container (1) is composed of a container body and container supports, the container body is formed by enclosing a top plate, a bottom plate, a front plate, a rear plate, a left plate and a right plate, the container supports comprise front end supports arranged on two sides of the front plate and rear end supports arranged on two sides of the rear plate, each rear end support is composed of an oil cylinder fixing installation column (101) and an oil cylinder assembly, the oil cylinder fixing installation columns (101) are fixed on two sides of the rear plate, each front end support is formed by splicing an upper section and a lower section, the upper half section of each front end support is a fixing support (103) fixed on the front plate, the lower half section of each front end support is composed of an oil cylinder installation column (104) and an oil cylinder assembly, a reinforcing beam pipe (105) and a lower beam pipe (106) are respectively arranged at the lower half part and the bottom end of the front plate, and first guide columns (107) and second guide columns (108) are respectively arranged at positions, corresponding to the reinforcing beam pipes (105) and the lower beam pipes (106), on the oil cylinder installation columns (, the first guide column (107) and the second guide column (108) are respectively inserted into the reinforced beam pipe (105) and the lower beam pipe (106), the oil cylinder assembly is composed of a hydraulic oil cylinder (102) and a universal disc (109), the fixed end of the hydraulic oil cylinder (102) is fixed in the oil cylinder mounting column (104), the movable end of the hydraulic oil cylinder (102) extends out of the bottom end of the oil cylinder mounting column (104) and is connected with the universal disc (109), and corner pieces (110) matched with the container rotary lock (206) are arranged at four corners of the bottom plate;
the transfer bracket (2) is composed of at least two guard fence plates (201), a plurality of guard fence supports (202), a transfer bracket assembly (203), a front cross beam (204) and a rear cross beam (205); the two ends of the transfer bracket assembly (203) in the length direction are respectively a front end and a rear end, the front cross beam (204) is transversely erected at the front end of the transfer bracket assembly (203), the rear cross beam (205) is transversely erected at the rear end of the transfer bracket assembly (203), the guard rail supports (202) are symmetrically and transversely arranged at two sides of the front end of the transfer bracket assembly (203) and respectively extend along two sides of the width direction of the transfer bracket assembly (203), and the guard rail plates (201) are symmetrically arranged at two sides of the front end of the transfer bracket assembly (203) through the guard rail supports (202) and extend along the length direction of the transfer bracket assembly (203); container twist locks (206) matched with the corner fittings (110) are arranged at both ends of the front cross beam (204) and both ends of the rear cross beam (205);
the container rotating lock (206) is composed of a shell, a lock pin, a rotating disc and a handle, wherein a through lock pin mounting hole is formed in the shell along the length direction, the lock pin is composed of an integrally-formed lock head and a lock pin rod, the lock head is in a pyramid shape, the end part of the lock pin rod penetrates through the lock pin mounting hole to be inserted on the rotating disc, and the handle is mounted on the rotating disc; the corner fitting (110) is in a square shape, a first strip-shaped mounting hole arranged along the length direction of the bottom surface is formed in the bottom surface of the corner fitting (110), and second strip-shaped mounting holes arranged along the height direction of the container corner fitting (110) are formed in any two adjacent side surfaces of the four side surfaces adjacent to the bottom surface.
2. The vehicle with the hydraulically-lifted collapsible cargo box according to claim 1, wherein a first guide block (207) is installed at each of both ends of the front cross member (204) near the transfer bracket assembly (203), a first guide block (207) is installed at each of both ends of the rear cross member (205) near the transfer bracket assembly (203), and a second guide block (208) is installed at each of both sides of the rear end of the transfer bracket assembly (203) near the rear cross member (205).
3. The vehicle with the hydraulically-lifted removable cargo box according to claim 1, wherein two fender support brackets (209) are mounted on each side of the rear end of the transfer bracket assembly (203), and a fender (210) is mounted on each fender support bracket (209) in an inclined arrangement.
4. The vehicle with the hydraulic lifting type detachable cargo box according to the claim 1, characterized in that, mutually matched manual locking devices (111) are arranged at the two ends of the reinforced beam pipe (105) and/or the lower beam pipe (106) and the corresponding cylinder mounting columns (104).
5. The vehicle having a hydraulically liftable and detachable cargo box according to claim 1, wherein a plurality of cross members and longitudinal members are installed at the bottom of the floor panel and a multi-way valve installation plate (114) is installed at one side of the floor panel in the length direction.
6. The vehicle with the hydraulic lifting type detachable cargo box according to claim 1, wherein a reinforcing plate (115) is further arranged at the upper half part of the front plate, two ends of the reinforcing plate (115) are respectively connected with the fixing pillars (103) at two sides of the front plate, and a safety lock (116) and a quick connector are arranged on each oil cylinder assembly.
7. A cargo box operating method for a vehicle having a hydraulically lifted removable cargo box (1) according to claim 1, wherein a multi-way valve controller for controlling a cylinder assembly and a power takeoff connected to the multi-way valve controller are installed on the vehicle having the hydraulically lifted removable cargo box, and specifically includes a cargo box removing process and a cargo box loading process; wherein the content of the first and second substances,
the process of disassembling the container specifically comprises the following steps:
s1, rotating a container rotating lock (206) arranged on a transfer bracket (2) to enable the container rotating lock (206) and a corner fitting (110) to be in an unlocked state;
s2, connecting two oil ports on the container assembly and two oil ports on the transfer bracket (2) by using two high-pressure oil pipes;
s3, opening a switch of a power takeoff of the vehicle;
s4, pulling out the oil cylinder mounting columns (104) and the oil cylinder assemblies of the front plate of the hydraulic lifting type detachable container (1) from two sides of the front plate, so that the distance between the two oil cylinder mounting columns (104) is at least 100mm larger than the width of a vehicle;
s5, operating the multi-way valve controller to control the movable ends of hydraulic oil cylinders (102) of the four oil cylinder assemblies to extend out, and lifting the hydraulic lifting type detachable container (1) to be higher than 100mm of the transfer bracket (2);
s6, starting the vehicle to linearly drive out to the bottom of the vehicle to drive out of the lower position of the hydraulic lifting type detachable container (1);
s7, operating the multi-way valve controller again to control the hydraulic oil cylinders (102) of the four oil cylinder assemblies to retract until the container is lowered to the lowest position;
s8, pulling out the high-pressure oil pipe, and driving out the vehicle;
the process of loading the container specifically comprises the following steps:
A1. two oil ports on the container assembly and two oil ports on the transfer bracket (2) are connected by two high-pressure oil pipes;
A2. turning on a switch of a power takeoff of a vehicle;
A3. operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders (102) of the four oil cylinder assemblies to extend out, and lifting the hydraulic lifting type detachable container (1) to be higher than the transfer bracket (2) by 100-200 mm;
A4. controlling the vehicle to keep backing and driving in the direction coaxial with the hydraulic lifting type detachable container (1), and moving a transfer bracket (2) on a frame chassis of the vehicle to the position below the hydraulic lifting type detachable container (1);
A5. adjusting container twist locks (206) on the transfer brackets (2), and aligning the container twist locks (206) with mounting holes of the corner fittings (110) when vehicles enter;
A6. operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders (102) of the four oil cylinder assemblies to retract to the container and fall to the mounting hole of the corner piece (110) for inserting the container twist lock (206) on the transfer bracket (2), and continuously operating the multi-way valve controller to control the movable ends of the hydraulic oil cylinders (102) of the four oil cylinder assemblies to fully retract;
A7. rotating each container twist lock (206) by 90 degrees to connect the container twist lock (206) with the corner fitting (110);
A8. retracting the oil cylinder mounting column and the oil cylinder assembly of the front plate of the hydraulic lifting type detachable container (1) from two sides of the front plate;
A9. and pulling out the high-pressure oil pipe, and enabling the vehicle to run out.
8. The method as claimed in claim 7, wherein the step S4 is specifically to pull the cylinder mounting posts (104) and the cylinder assembly of the front plate of the hydraulically lifted removable cargo box (1) out of the front plate by 200-400 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810457121.7A CN108839604B (en) | 2018-05-14 | 2018-05-14 | Vehicle with hydraulically lifted removable cargo box and method of operating same |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810457121.7A CN108839604B (en) | 2018-05-14 | 2018-05-14 | Vehicle with hydraulically lifted removable cargo box and method of operating same |
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| CN108839604A CN108839604A (en) | 2018-11-20 |
| CN108839604B true CN108839604B (en) | 2021-06-15 |
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| CN201810457121.7A Active CN108839604B (en) | 2018-05-14 | 2018-05-14 | Vehicle with hydraulically lifted removable cargo box and method of operating same |
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| CN110482272A (en) * | 2018-12-12 | 2019-11-22 | 广东天酿智能装备有限公司 | Handling facilities, adjusting method and handling system |
| CN110065425A (en) * | 2019-04-15 | 2019-07-30 | 北京国威智能科技有限公司 | A kind of lorry |
| CN110422499A (en) * | 2019-09-05 | 2019-11-08 | 八时物流科技(成都)有限公司 | A kind of ferry-boat formula freight house |
| CN113370868B (en) * | 2021-06-10 | 2022-11-18 | 广东永强奥林宝国际消防汽车有限公司 | Full-electric self-loading and unloading fire truck and control method thereof |
| CN114655611B (en) * | 2022-02-10 | 2022-11-08 | 杨福根 | Household garbage refining, classifying and harmless treatment system and use method thereof |
| CN114537243B (en) * | 2022-03-24 | 2024-02-13 | 中国重汽集团济南动力有限公司 | Control system and method for lifting of wire-control cargo box of dumper and dumper |
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| CN108839604A (en) | 2018-11-20 |
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