CN108502230B - Linear motor primary coil film winding machine - Google Patents
Linear motor primary coil film winding machine Download PDFInfo
- Publication number
- CN108502230B CN108502230B CN201810731627.2A CN201810731627A CN108502230B CN 108502230 B CN108502230 B CN 108502230B CN 201810731627 A CN201810731627 A CN 201810731627A CN 108502230 B CN108502230 B CN 108502230B
- Authority
- CN
- China
- Prior art keywords
- ball screw
- main shaft
- platform
- supporting
- winding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004804 winding Methods 0.000 title claims abstract description 50
- 239000003638 chemical reducing agent Substances 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 239000012528 membrane Substances 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 abstract description 4
- 238000009776 industrial production Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a linear motor primary coil film winding machine which comprises a frame, a tensioning mechanism, a main shaft rotating mechanism, an axial feeding mechanism, a three-coordinate platform, a winding manipulator and a supporting mechanism. Therefore, the film winding machine for the linear motor coil is suitable for winding a primary coil protective film, mechanical production is adopted to replace purely manual operation, high-efficiency industrial production of the primary winding film is realized, and the primary coil after winding the film has good insulating property, so that the quality and the performance of products are ensured. Solves the problems of labor intensity and low film winding efficiency of the traditional film winding mode.
Description
Technical Field
The invention relates to winding processing equipment, in particular to a film winding machine for a primary coil of a linear motor, which effectively improves film winding efficiency.
Background
The primary coil is a key component in a stator winding column in the linear motor, the working condition of the primary coil is high voltage and high temperature, and a plurality of layers of protective films are required to be wound for the primary coil in order to ensure the normal work of the linear motor and prevent the failure of the linear motor caused by electric leakage. Due to the specificity of the primary coil mechanism of the linear motor. At present, the primary coil winding aspect of the linear motor is still manually operated, the coil winding efficiency is low, and the labor intensity is high. Meanwhile, due to manual operation, the film winding precision is low, and the quality and the usability of the linear motor are directly affected.
Disclosure of Invention
In view of the current situation, the invention provides a linear motor primary coil film winding machine which replaces the pure manual film winding operation, so that the film winding efficiency is improved, and the quality and performance of a finished product are improved.
The technical scheme of the invention is as follows: the utility model provides a linear electric motor primary coil twines membrane machine includes frame, tight mechanism that rises, main shaft rotary mechanism, axial feed mechanism, three coordinate platform, winding manipulator, supporting mechanism, wherein:
the tensioning mechanism comprises a main shaft tensioning mechanism and a tail shaft tensioning mechanism, the main shaft tensioning mechanism is arranged on the left side of the frame, and the tail shaft tensioning mechanism is arranged on the right side of the frame through a tail seat connected with a guide rail of the frame;
the main shaft rotating mechanism is arranged on the left side of the frame and is connected with the main shaft tensioning mechanism;
the axial feeding mechanism is arranged on the frame guide rail;
the three-coordinate platform and the supporting mechanism are arranged on the axial feeding mechanism, and the three-coordinate platform is positioned right above the supporting mechanism;
the winding manipulator is installed on the three-coordinate platform in bilateral symmetry.
In the invention, the tensioning mechanism comprises a push rod, a tensioning slide block fixing sleeve, a tensioning slide block, a supporting core rod, a linear motor, a hollow screw rod, a first linear guide rail slide block and a cylinder; the cylinder is arranged on the first linear guide rail slide block, the hollow screw rod penetrates through one end of the linear motor to be connected with the cylinder, the other end of the hollow screw rod is connected with one end of the supporting core rod, and the other end of the supporting core rod is provided with a tensioning slide block fixing sleeve and a tensioning slide block.
In the invention, the main shaft rotating mechanism comprises a main shaft motor, a large belt pulley, a small belt pulley, a synchronous belt and a main shaft sleeve; the main shaft motor is arranged on the left side of the frame, the small belt pulley is arranged on the main shaft motor, the large belt pulley is sleeved on the main shaft sleeve, and the large belt pulley and the small belt pulley are connected through a synchronous belt.
In the invention, the axial feeding mechanism comprises a stepping motor, a speed reducer and an axial feeding platform; the stepping motor is arranged on the left side of the frame, the axial feeding platform is arranged on a guide rail of the frame, and the stepping motor is connected with the axial feeding platform through a speed reducer.
In the invention, the three-coordinate platform comprises a ball screw platform and a three-coordinate platform bracket; the ball screw platforms are symmetrically arranged on two sides of a three-coordinate platform support, and the three-coordinate platform support is arranged on the axial feeding platform.
In the invention, the ball screw platform comprises a first ball screw, a second ball screw and a third ball screw; the first ball screw is arranged on the three-coordinate platform bracket, the second ball screw is vertically arranged on the first ball screw, the third ball screw is vertically arranged on the second ball screw, the three ball screws are perpendicular to each other, and the winding manipulator is arranged on the third ball screw.
In the invention, the supporting mechanism comprises a first supporting bracket, a second supporting bracket, a third supporting bracket, a second linear guide rail sliding block, a micro cylinder and a supporting roller; the first support bracket and the third support bracket are arranged on the second linear guide rail, one end of the micro cylinder is connected with the first support bracket, the other end of the micro cylinder is connected with the third support bracket, the second support bracket is arranged on the third support bracket, and the support rollers are respectively arranged on the first support bracket and the second support bracket.
The beneficial effects of the invention are as follows: the film winding machine for the linear motor coil is suitable for winding a primary coil protective film, adopts mechanical production to replace pure manual operation, realizes the industrial production of the primary winding film, greatly lightens the labor intensity of winding the film, improves the film winding efficiency of the linear motor coil protective film, has good insulating property of the primary coil after winding the film, and ensures the quality and performance of products.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a top view of FIG. 1;
fig. 3 is a schematic view of the support mechanism of fig. 1.
Detailed Description
The invention will be further described with reference to examples of drawings.
The primary coil film winding machine of the linear motor shown in fig. 1 to 3 comprises a frame, a tensioning mechanism, a main shaft rotating mechanism, an axial feeding mechanism, a three-coordinate platform, a winding manipulator and a supporting mechanism. The tensioning mechanism in this embodiment is divided into a main shaft tensioning mechanism and a tail shaft tensioning mechanism. The two structures are identical and have different lengths, and the main shaft tensioning mechanism and the tail shaft tensioning mechanism are arranged on the left side and the right side of the frame 7. The tensioning mechanism in this embodiment includes a guide rail (not labeled in the figure), on which a first linear guide rail slider 1 is mounted, on the first linear guide rail slider 1 is mounted a cylinder 2 and a push rod 3 thereon, the hollow screw rod 5 passes through the push rod 3 and is connected with one end of a supporting core rod 8 in the tensioning mechanism with a spindle sleeve 6 mounted on the left side of a frame 7, the hollow screw rod 5 passes through the linear motor 4 and is connected with one end of the supporting core rod 8 after being directly connected with the spindle sleeve 6, and the other end of the supporting core rod 8 contacts with a tensioning slider 15 mounted on a tensioning slider fixing sleeve 14. Thus, the cylinder 2 acts on the push rod 3 to linearly displace, thereby pushing the tensioning slider 15 to radially outwards move for tensioning and supporting the inner ring of the primary coil. Meanwhile, the whole set of tensioning mechanism is driven by the linear motor 4 to axially move to the next station through the transmission of the hollow screw rod 5. At this time, the spindle motor 20 is driven by the transmission of the large belt pulley 17, the small belt pulley 18 and the synchronous belt 18 to drive the spindle tensioning mechanism to rotate by the connection of the supporting core rod 8 and the spindle sleeve 6 in the spindle rotating mechanism, so that the rotating action of the primary winding of the film is realized. The tail shaft tensioning mechanism in the embodiment is arranged on a tail seat 11 on a guide rail of the frame 7 and is positioned on the right side of the frame 7. The function of the device is the same as that of a main shaft tensioning mechanism (the description of the structure is omitted), and the device plays roles of tensioning and supporting the inner ring of the primary coil. The axial feeding mechanism of the embodiment comprises a stepping motor 12 arranged on one side of the frame 7, the stepping motor is connected with a ball screw through a speed reducer 13, an axial feeding platform 16 is arranged on the ball screw, three-coordinate platform brackets 9 are symmetrically arranged on the axial feeding platform 16, and the axial feeding platform 16 and the three-coordinate platform and the supporting mechanism arranged on the axial feeding platform are driven by the stepping motor 12 to axially move along a guide rail. The ball screw platforms are symmetrically arranged on two sides of the three-coordinate platform support 9, a first ball screw 21 in the ball screw platforms is arranged on the three-coordinate platform support 9, a second ball screw 22 is vertically arranged on the first ball screw 21, a third ball screw 23 is vertically arranged on the second ball screw 22, and three ball screws are perpendicular to each other. The winding manipulator mechanism 10 is arranged on the third ball screw 23, so that the space movement in the ball screw stroke can be realized, and the winding and film winding of the primary coil are completed. In the supporting mechanism 21, a first supporting bracket 25 and a third supporting bracket 30 are arranged on a second linear guide rail 28, one end of a micro cylinder 29 is connected with the first supporting bracket 26, the other end of the micro cylinder 29 is connected with the third supporting bracket 28, a second supporting bracket 27 is arranged on the third supporting bracket 30, supporting rollers 26 are respectively arranged on the first supporting bracket 25 and the second supporting bracket 27, and the movement of the supporting rollers 26 is realized through the telescopic action of the micro cylinder 29, so that the tasks of supporting and clamping the primary coil outer ring are completed.
According to the linear motor primary coil film winding machine, a primary coil is positioned at a fixed position in the whole winding process, a main shaft tensioning mechanism and a tail shaft tensioning mechanism are used for tensioning and supporting an inner ring of the primary coil, a supporting mechanism is used for supporting and clamping an outer ring of the primary coil, a main shaft rotating mechanism drives the primary coil to rotate, a winding manipulator mechanism winds the primary coil through specified movement of a ball screw platform, after a film winding task of a single small coil of the primary coil is completed, the tensioning mechanism and the supporting mechanism are loosened, the main shaft rotating mechanism stops rotating, the tensioning mechanism axially moves to a next station, an axial feeding mechanism drives the winding manipulator mechanism and the supporting mechanism to move to the next station, and the winding manipulator mechanism continuously circulates for a plurality of periods to complete the film winding task of the whole primary coil.
Claims (5)
1. The utility model provides a linear electric motor primary coil twines membrane machine which characterized in that, includes frame, tight mechanism, main shaft rotary mechanism, axial feed mechanism, three-dimensional platform, winding manipulator, supporting mechanism, wherein:
the tensioning mechanism comprises a main shaft tensioning mechanism and a tail shaft tensioning mechanism, the main shaft tensioning mechanism is arranged on the left side of the frame, and the tail shaft tensioning mechanism is arranged on the right side of the frame through a tail seat connected with a guide rail of the frame;
the main shaft rotating mechanism is arranged on the left side of the frame and is connected with the main shaft tensioning mechanism;
the axial feeding mechanism is arranged on the frame guide rail;
the three-coordinate platform and the supporting mechanism are arranged on the axial feeding mechanism, and the three-coordinate platform is positioned right above the supporting mechanism;
the winding manipulator is symmetrically arranged on the three-coordinate platform left and right;
the tensioning mechanism comprises a push rod, a tensioning slide block fixing sleeve, a tensioning slide block, a supporting core rod, a linear motor, a hollow screw rod, a first linear guide rail slide block and a cylinder; the cylinder is arranged on the first linear guide rail slide block, the hollow screw rod penetrates through one end of the linear motor to be connected with the cylinder, the other end of the linear motor is connected with one end of the supporting core rod, and the other end of the supporting core rod is provided with a tensioning slide block fixing sleeve and a tensioning slide block;
the main shaft rotating mechanism comprises a main shaft motor, a large belt pulley, a small belt pulley, a synchronous belt and a main shaft sleeve; the main shaft motor is arranged on the left side of the frame, the small belt pulley is arranged on the main shaft motor, the large belt pulley is sleeved on the main shaft sleeve, and the large belt pulley and the small belt pulley are connected through a synchronous belt.
2. The linear motor primary winding film winding machine of claim 1, wherein the axial feeding mechanism comprises a stepping motor, a speed reducer and an axial feeding platform; the stepping motor is arranged on the left side of the frame, the axial feeding platform is arranged on a guide rail of the frame, and the stepping motor is connected with the axial feeding platform through a speed reducer.
3. The linear motor primary coil film winding machine of claim 1, wherein the three-coordinate platform comprises a ball screw platform and a three-coordinate platform bracket; the ball screw platforms are symmetrically arranged on two sides of a three-coordinate platform support, and the three-coordinate platform support is arranged on the axial feeding platform.
4. The linear motor primary winding film winder of claim 1, wherein the ball screw platform comprises a first ball screw, a second ball screw, and a third ball screw; the first ball screw is arranged on the three-coordinate platform bracket, the second ball screw is vertically arranged on the first ball screw, the third ball screw is vertically arranged on the second ball screw, the three ball screws are perpendicular to each other, and the winding manipulator is arranged on the third ball screw.
5. The linear motor primary coil film winding machine of claim 1, wherein the supporting mechanism comprises a first supporting bracket, a second supporting bracket, a third supporting bracket, a second linear guide rail sliding block, a micro cylinder and a supporting roller; the first support bracket and the third support bracket are arranged on the second linear guide rail, one end of the micro cylinder is connected with the first support bracket, the other end of the micro cylinder is connected with the third support bracket, the second support bracket is arranged on the third support bracket, and the support rollers are respectively arranged on the first support bracket and the second support bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810731627.2A CN108502230B (en) | 2018-07-05 | 2018-07-05 | Linear motor primary coil film winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810731627.2A CN108502230B (en) | 2018-07-05 | 2018-07-05 | Linear motor primary coil film winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108502230A CN108502230A (en) | 2018-09-07 |
| CN108502230B true CN108502230B (en) | 2024-02-20 |
Family
ID=63404203
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810731627.2A Active CN108502230B (en) | 2018-07-05 | 2018-07-05 | Linear motor primary coil film winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108502230B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1032480A (en) * | 1963-10-22 | 1966-06-08 | Saint Gobain | Arrangements for closing the ends of a wrapper on a cylindrical object |
| US4819408A (en) * | 1985-11-28 | 1989-04-11 | Nuova Italsider Spa | Machine for wrapping metal strip coils |
| KR200332806Y1 (en) * | 2003-08-27 | 2003-11-07 | 이기국 | Coil manufacturing device for gas sensor |
| CN201608606U (en) * | 2009-12-11 | 2010-10-13 | 哈尔滨丰溢电力设备有限公司 | Five-coordinate numerical control automatic taping machine |
| CN201755930U (en) * | 2010-08-26 | 2011-03-09 | 西安理工大学 | Automatic swelling axle capable of adjusting locking force |
| CN102684418A (en) * | 2012-05-24 | 2012-09-19 | 永济新时速电机电器有限责任公司 | Full-automatic numerical-control bundling machine for wind power rotor windings |
| CN206302309U (en) * | 2016-12-27 | 2017-07-04 | 夏鹭 | Wire binding machine |
| CN208393670U (en) * | 2018-07-05 | 2019-01-18 | 河北国创石油设备有限公司 | Linear electric motor primary coil wrapping machine |
-
2018
- 2018-07-05 CN CN201810731627.2A patent/CN108502230B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1032480A (en) * | 1963-10-22 | 1966-06-08 | Saint Gobain | Arrangements for closing the ends of a wrapper on a cylindrical object |
| US4819408A (en) * | 1985-11-28 | 1989-04-11 | Nuova Italsider Spa | Machine for wrapping metal strip coils |
| KR200332806Y1 (en) * | 2003-08-27 | 2003-11-07 | 이기국 | Coil manufacturing device for gas sensor |
| CN201608606U (en) * | 2009-12-11 | 2010-10-13 | 哈尔滨丰溢电力设备有限公司 | Five-coordinate numerical control automatic taping machine |
| CN201755930U (en) * | 2010-08-26 | 2011-03-09 | 西安理工大学 | Automatic swelling axle capable of adjusting locking force |
| CN102684418A (en) * | 2012-05-24 | 2012-09-19 | 永济新时速电机电器有限责任公司 | Full-automatic numerical-control bundling machine for wind power rotor windings |
| CN206302309U (en) * | 2016-12-27 | 2017-07-04 | 夏鹭 | Wire binding machine |
| CN208393670U (en) * | 2018-07-05 | 2019-01-18 | 河北国创石油设备有限公司 | Linear electric motor primary coil wrapping machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108502230A (en) | 2018-09-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103199655A (en) | Motor stator coil winding machine | |
| CN106532137B (en) | Winding device and manufacturing method thereof | |
| CN104184277A (en) | Winding mechanism of direct-current motor rotor | |
| CN108502230B (en) | Linear motor primary coil film winding machine | |
| CN108336876B (en) | Motor rotor winding equipment | |
| CN203722433U (en) | Permanent-magnet-motor weftless-tape winder | |
| CN115995930B (en) | Automatic winding device for motor stator coil | |
| CN219554788U (en) | Motor coil processing winding device | |
| CN219428441U (en) | Steel bundling machine | |
| CN209888213U (en) | Screw servo press with randomly controllable screw pitch | |
| CN114530294B (en) | Cable production pipe winch convenient for winding roller replacement | |
| CN208393670U (en) | Linear electric motor primary coil wrapping machine | |
| CN203787296U (en) | Winding device | |
| CN109640239B (en) | Winding device for winding voice coil | |
| CN103681014A (en) | Winding device | |
| CN216836553U (en) | Winding mechanism of full-automatic winding machine | |
| CN116388489A (en) | Motor winding device | |
| CN218708116U (en) | Bidirectional cable take-up device | |
| CN219094453U (en) | Automatic head warehouse replacing device for floor type accessory head of gantry machining center | |
| CN220154292U (en) | Superconducting cable strip marking device | |
| CN216015441U (en) | Winding needle control mechanism and winding equipment | |
| CN220787213U (en) | Full-automatic internal stay anchor clamps | |
| CN216252482U (en) | Positioning mechanism of multi-station winding machine | |
| CN219636602U (en) | Winding displacement mechanism suitable for reel | |
| CN116526782B (en) | Automatic wire-plugging process for flat wire stator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |