CN105887283B - Regenerated polyester fiber fabric and its production technology - Google Patents
Regenerated polyester fiber fabric and its production technology Download PDFInfo
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- CN105887283B CN105887283B CN201610489477.XA CN201610489477A CN105887283B CN 105887283 B CN105887283 B CN 105887283B CN 201610489477 A CN201610489477 A CN 201610489477A CN 105887283 B CN105887283 B CN 105887283B
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- regenerated polyester
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a kind of regenerated polyester fiber fabric and its production technology, regenerated polyester fiber fabric, by being formed through knitting device, its warp thread is 100% regenerated polyester fiber, its weft yarn is the one or more in regenerated polyester fiber, polyester fiber, nylon fibre, spandex fibre, profiled filament, acetate fiber, viscose rayon, tencel fiber, Modal fibre, bamboo fibre, cotton fiber, flaxen fiber, silk fiber, wool fibre, its production technology include warping, starching and axle, gait, weave, pre-treatment, dyeing, sizing and Final finishing.Regenerated polyester fabric, with higher intensity and elastic recovery capability, its cloth cover is smooth and wrinkle after be easier to clear-cutting forestland, therefore, its strong durable, wash and wear;The wiping of Regenerated polyester fabric dry and wet, good color fastness, washing shrinkage are stable, with certain drapability, suitable for all kinds of clothes.
Description
Technical field
The present invention relates to garment material and production technology, more particularly to a kind of regenerated polyester fiber fabric and its production work
Skill.
Background technology
With the development of science and technology with the raising of living standards of the people, the renewable of novel textile fabric is developed
Fiber is one of important topic of following textile development research, for environmental protection and the processing of solid waste, Ren Menxu
State of seeking survival raw material, has reached the environmental requirement increasingly improved, and resource recycling is indispensable heavy in Recycling Economy System
Want part.The discharge capacity of carbon dioxide is can be recycled and effectively reduced using regenerated polyester fiber, than the life of conventional processing procedure
Produce the energy that polyester fiber saves nearly 80%.The usage amount of oil, finished yarn per ton can be reduced using regenerated polyester fiber
1 ton of oil can be saved, 6 tons of water, to reduce air pollution, control greenhouse effects to be made that certain contribution.Resource reclaim profit
With environment is greatly protected, petroleum resources are saved, energy consumption is greatlyd save, reached ecological good with economic two systems
Property the circulation and unification of economic, ecological, social Three benefits.
The content of the invention
It is an object of the invention to overcome the shortcomings of above-mentioned technology, so as to provide a kind of green, environmental protection, recyclable recovery profit
Regenerated polyester fiber fabric.
The used technical scheme of invention is such:Regenerated polyester fiber fabric, by being formed through knitting device, its warp thread is
100% regenerated polyester fiber, its weft yarn is regenerated polyester fiber, polyester fiber, nylon fibre, spandex fibre, profiled filament, vinegar
One in sour fiber, viscose rayon, tencel fiber, Modal fibre, bamboo fibre, cotton fiber, flaxen fiber, silk fiber, wool fibre
Plant or a variety of.
It is further improved to be:The fabric grammes per square metre is the grams m of 50 grams m -500.
It is an object of the invention to overcome the shortcomings of above-mentioned technology, so as to provide a kind of production of regenerated polyester fiber fabric
Technique.
The used technical scheme of invention is such:The production technology of regenerated polyester fiber fabric, including following technique
Step:
S1:Warping, hangs material tube, joint, crosses and tie, open ahead running, control creel sends out monofilament tension force in batches:The 8g of 4g mono-,
Batch monofilament tension force:The 15g of 9g mono-;
S2:Starching, carries out set reed, is layered, dries, opening ahead running, control the rate of sizing 8%, move back solution and send out monofilament successively
Power:The 16g of 10g mono-, batch monofilament tension force:The 20g of 17g mono-, slurry temperature:45 DEG C, drying room temperature:150 DEG C -160 DEG C, cylinder temperature:100
℃-120℃;
S3:And axle, press and number, reach total radical and door width, per and cover reed according to and number carry out bifurcated set reed, production it is latter
On once carry out leasing, and twist total radical no more than 2/1000ths, control move back solution per and monofilament tension force:The 28g of 25g mono-, are batched
Monofilament tension force:The 36g of 32g mono-;
S4:Gait, operated by the technique list of different quality specifications, flower pattern, institutional framework;
S5:Weaving, by different requirements of kind on the board of each model accordingly(Flat machine, petcock machine, dobbies,
Jacquard etc.), and by Weaving-machine technique(Weft machine, tricot machine, water spray or air-jet loom)And different material property(Long filament,
Short fine, pure spinning or mixed yarn etc.)Debugging is normal, and weaving production is carried out by loom;
S6:Pre-treatment, by different kind grammes per square metre and weft yarn quality select suitable auxiliary agent, liquid caustic soda, and control temperature,
PH value, carries out refining cloth, desizing and washing water outlet;Such as weft yarn polyester fiber, grammes per square metre then selects desizing in the fabric of 100 grams ms
Agent 2kg, chelated dispersants 10kg, liquid caustic soda 50kg, PH are 4-6, and temperature control runs the washing water outlet of 5 roads, temperature during freshening at 120 DEG C
Control washes water outlet in 100 DEG C and 80 DEG C each 1 roads that run;The resistance to alkaline error of regenerated fiber, pH value should be controlled strictly, in processing procedure,
PH value is tested with PH test paper, such as more than 6, then needs acid on the rocks to be neutralized, until reaching PH standards;
S7:Dyeing, different dye vats is selected by different quality and quality requirement(Flat cylinder or overflow cylinder)Technique and dyestuff
Dyed, such as weft yarn polyester fiber, grammes per square metre the fabric of 100 grams ms flat cylinder dyeing, then it is even from ice acid 1kg
Stain 1kg, and dye dosage is calculated by the grammes per square metre of fabric, temperature is 90 DEG C, 105 DEG C, 115 DEG C, 125 DEG C, 137 DEG C and respectively runs 1 roads,
PH is 4.5-7.5;And with 209 detergent 2kg, HAC auxiliary agent 1kg, 90 DEG C of 2 roads of race of temperature are controlled, 95 DEG C of clear water runs 1 roads band water and gone out
Cylinder.
S8:Sizing, carries out heat treatment, speed is controlled in 60 yards/point by different quality requirements by forming machine
Clock, setting temperature is between 140 DEG C -170 DEG C.
S9:Follow-up arranging process, including stamp, coating, calendering, waterproof etc..
It is further improved to be:Weft machine, tricot machine, water spray or air-jet loom are used in step S5.
It is further improved to be:In step S2, solid content of sizing mixing is controlled 11 1 13.
It is further improved to be:Antistatic additive, anti-become unwoven or untiwisted agent, color fixing agent are added in step S8.
By using preceding solution, the beneficial effects of the invention are as follows:
Fabric has higher intensity and elastic recovery capability, its cloth cover is smooth and wrinkle after be easier to clear-cutting forestland, therefore,
Its strong durable, wash and wear;The wiping of fabric dry and wet, good color fastness, washing shrinkage are stable, with certain drapability, suitable for all kinds of
Clothes.
Embodiment
The present invention is further illustrated below in conjunction with embodiment.
The present invention discloses a kind of regenerated polyester fiber fabric, is with regenerated polyester fiber, polyester fiber, nylon fibre, ammonia
Synthetic fibre fiber, profiled filament, acetate fiber, viscose rayon, tencel fiber, Modal fibre, bamboo fibre, cotton fiber, flaxen fiber, silk
One or more pure spinnings or scribbled in the fibers such as fiber, wool fibre are raw material, through weaving, dyeing and Final finishing processing
Into the fabric grammes per square metre is the grams m of 50 grams m -500.
A kind of production technology of regenerated polyester fiber fabric is comprised the following steps that:
S1:Warping, according to customer requirement cloth cover organizine density, hangs material tube, joint, crosses and tie, open ahead running, control in batches
Creel sends out monofilament tension force:The 8g of 4g mono-, batch monofilament tension force:The 15g of 9g mono-;Check is examined one by one to every material tube during upper material tube,
Reject bad material tube, be molded bad material tube;
S2:Starching, carries out set reed, is layered, dries, opening ahead running successively, controls the rate of sizing 8%, and solid content of sizing mixing control exists
11 1 13, move back solution and send out monofilament tension force:The 16g of 10g mono-, batch monofilament tension force:The 20g of 17g mono-, slurry temperature:45 DEG C, drying room temperature:150
DEG C -160 DEG C, cylinder temperature:100℃-120℃;
S3:And axle, press and number, reach total radical and door width, per and cover reed according to and number carry out bifurcated set reed, production it is latter
On once carry out leasing, and twist total radical no more than 2/1000ths, control move back solution per and monofilament tension force:The 28g of 25g mono-, are batched
Monofilament tension force:The 36g of 32g mono-;
S4:Gait, operated by the technique list of different quality specifications, flower pattern, institutional framework;
(1)Guarantee is rigid in checking up to equipment such as heald, reeds, if these devices are jagged or not intact, will result in
Regenerated polyester fiber Damage are hindered in rear road production process.
(2)Gaited according to technological requirement;Because regenerated polyester fiber and ordinary polyester silvalin are in the arrangement through face
Sequentially, just influence whether that the complete flower pattern after dyeing is arranged for jacquard weave, color-woven fabric;
S5:Weaving, weaving processing is carried out by Weaving-machine,
Weft machine, tricot machine, water spray or air-jet loom production are woven as, ensures machine matter under loom production efficiency and fabric
Amount.
(1)By in different requirements of kind on the board of each model accordingly(Flat machine, petcock machine, dobbies, jacquard
Deng);
(2)By technique and weft yarn feedstock property(Long filament, short fine, pure spinning or mixed yarn etc.)The normal production of debugging;
(3)By quality requirements and technique, practical operation production embryo cloth;
S6:Pre-treatment, by different kind grammes per square metre and weft yarn quality select suitable auxiliary agent, liquid caustic soda, and control temperature,
PH value, carries out refining cloth, desizing and washing water outlet;Such as weft yarn polyester fiber, grammes per square metre then selects desizing in the fabric of 100 grams ms
Agent 2kg, chelated dispersants 10kg, liquid caustic soda 50kg, PH are 4-6, and temperature control runs the washing water outlet of 5 roads, temperature during freshening at 120 DEG C
Control washes water outlet in 100 DEG C and 80 DEG C each 1 roads that run;The resistance to alkaline error of regenerated fiber, pH value should be controlled strictly, in processing procedure,
PH value is tested with PH test paper, such as more than 6, then needs acid on the rocks to be neutralized, until reaching PH standards;
S7:Dyeing, different dye vats is selected by different quality and quality requirement(Flat cylinder or overflow cylinder)Technique and dyestuff
Dyed, such as weft yarn polyester fiber, grammes per square metre the fabric of 100 grams ms flat cylinder dyeing, then it is even from ice acid 1kg
Stain 1kg, and dye dosage is calculated by the grammes per square metre of fabric, temperature is 90 DEG C, 105 DEG C, 115 DEG C, 125 DEG C, 137 DEG C and respectively runs 1 roads,
PH is 4.5-7.5;And with 209 detergent 2kg, HAC auxiliary agent 1kg, 90 DEG C of 2 roads of race of temperature are controlled, 95 DEG C of clear water runs 1 roads band water and gone out
Cylinder.
S8:Sizing, carries out heat treatment, speed is controlled in 60 yards/point by different quality requirements by forming machine
Clock, setting temperature is between 140 DEG C -170 DEG C, and the requirement according to client to quality is considered whether to need addition antistatic additive, prevented
Become unwoven or untiwisted the auxiliary agents such as agent, color fixing agent.
S9:Final finishing, according to the requirement of client, carries out the Final finishings such as stamp, coating, calendering, waterproof to fabric and handles.
Regenerated polyester fabric has higher intensity and elastic recovery capability, its cloth cover is smooth and wrinkle after to be easier to nature extensive
It is multiple, therefore, its strong durable, wash and wear;The wiping of Regenerated polyester fabric dry and wet, good color fastness, washing shrinkage are stable, with certain
Drapability, suitable for all kinds of clothes.
The general principle and principal character and its advantage of the present invention has been shown and described above, the technical staff of the industry should
The understanding, the present invention is not limited to the above embodiments, the original for simply illustrating the present invention described in above-described embodiment and explanation
Reason, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes and improvements
It all fall within the protetion scope of the claimed invention, the claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (1)
1. regenerated polyester fiber fabric, it is characterised in that:By being formed through knitting device, its warp thread is 100% regenerated polyester fiber, its
Weft yarn is regenerated polyester fiber, polyester fiber, nylon fibre, spandex fibre, profiled filament, acetate fiber, viscose rayon, tencel
One or more in fiber, Modal fibre, bamboo fibre, cotton fiber, flaxen fiber, silk fiber, wool fibre;
The fabric grammes per square metre is the grams m of 50 grams m -500;
The production technology of the regenerated polyester fiber fabric, is comprised the following steps that:
S1:Warping, hangs material tube, joint, crosses and tie, open ahead running, control creel sends out monofilament tension force in batches:4g-8g, batches list
Thread tension:9g-15g;
S2:Starching, carries out set reed, is layered, dries, opening ahead running, control the rate of sizing 8%, move back solution and send out monofilament tension force successively:10g-
16g, batches monofilament tension force:17g-20g, slurry temperature:45 DEG C, drying room temperature:150 DEG C -160 DEG C, cylinder temperature:100℃-120℃;
S3:And axle, press and number, reach total radical and door width, per and cover reed according to and number carry out bifurcated set reed, produce latter upper one
Lower carry out leasing, and total radical no more than 2/1000ths is twisted, control, which is moved back, solves every and monofilament tension force:25g-28g, batches monofilament
Power:32g-36g;
S4:Gait;
S5:Weaving, weaving production is carried out by Weaving-machine;
S6:Pre-treatment, auxiliary agent, liquid caustic soda are selected by fabric grammes per square metre and fabric composition, and control temperature, pH value, carry out refining cloth, desizing
And washing water outlet;Auxiliary agent includes desizing agent 2kg, chelated dispersants 10kg, liquid caustic soda 50kg;PH is 4-6, and temperature control is at 120 DEG C
The washing water outlet of 5 roads is run, temperature control washes water outlet in 100 DEG C and 80 DEG C each 1 roads that run during freshening;PH value control is less than 6;
S7:Dyeing, is dyed from flat cylinder or overflow cylinder, from ice acid 1kg, levelling agent 1kg, and is calculated by the grammes per square metre of fabric
Dye dosage, temperature is 90 DEG C, 105 DEG C, 115 DEG C, 125 DEG C, 137 DEG C of 1 roads of each race, and PH is 4.5-7.5;And use detergent 2kg,
HAC auxiliary agent 1kg, 90 DEG C of 2 roads of race of control temperature, 95 DEG C of clear water runs 1 road band water and goes out cylinder;
S8:Sizing, heat treatment is carried out by forming machine, and speed is controlled in 60 yards/minute, and setting temperature is at 140 DEG C -170 DEG C
Between;
S9:Follow-up arranging process, including stamp, coating, calendering, waterproof;
Weft machine, tricot machine, water spray or air-jet loom are used in step S5;
In step S2, solid content of sizing mixing is controlled in 11-13;
Antistatic additive, anti-become unwoven or untiwisted agent, color fixing agent are added in step S8.
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