CN108193508A - 一种锦棉织物阻燃型纺织工艺 - Google Patents

一种锦棉织物阻燃型纺织工艺 Download PDF

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CN108193508A
CN108193508A CN201611123832.8A CN201611123832A CN108193508A CN 108193508 A CN108193508 A CN 108193508A CN 201611123832 A CN201611123832 A CN 201611123832A CN 108193508 A CN108193508 A CN 108193508A
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nylon
cotton fabric
cotton
fabric
flame
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张东军
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Xinchang County Teng Sheng Textile Machinery Co Ltd
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Xinchang County Teng Sheng Textile Machinery Co Ltd
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Abstract

本发明创造提供了一种锦棉织物阻燃型纺织工艺，分梳：将锦棉块分解成单纤维状态，改善纤维伸直、平行状态；除杂：清除棉块中的细小杂质及短绒，使纤维进一步充分均匀混合；络筒：工序是在络筒机上进行的，将纺织工程中得到的锦棉织物加以接续，卷绕成密度均匀、成形良好、便于退解的筒子；浸轧：将清洗后的锦棉织物放入浸轧工作液中通过轧车进行一浸一轧处理；将备好的基布表面涂上阻燃发泡涂料。本发明创造所使用涂料阻燃效果好，是一种绿色环保产品，适用于工业化规模生产，并且通过在浸轧工序中加入的抗菌剂、除臭剂、抗静电剂等使得棉锦织物不但能够抗静电便于穿着而且具备抗菌、除臭等功能，有效提高棉锦织物的实用性能。

Description

一种锦棉织物阻燃型纺织工艺
技术领域
本发明创造属于纺织技术领域，尤其是涉及一种锦棉织物阻燃型纺织工艺。
背景技术
目前传统织物功能单一，尤其是在特殊环境下，对于功能性织物要求就越来越强；传统的织物虽然也有阻燃性质的，但是隔热性不强；所以就需要一种既阻燃又隔热的织物，来保护人们的人身安全。同时，现有织物的印染方法，不够环保，且染色不均匀、还容易掉色。因此好的纺织品应具备以下因素：舒适型、审美性、满足时装趋势的不同外观织物、织物的物理性能、销售标签等。理想的织物是把这几点结合起来，这就意味着混合的各种纤维根据我们的要求制成最好的产品。随着纺织科技的不断发展，纺织面料正由经济实用向结构轻薄化、风格潮流化、使用功能化、健康环保化发展，因而混合阻燃型纺织工艺的开发已经是纺织发展的必然趋势。
发明内容
有鉴于此，本发明创造旨在提出一种锦棉织物阻燃型纺织工艺，以解决传统织物功能单一，阻燃隔热效果差，舒适度差、成本高等缺点。
为达到上述目的，本发明创造的技术方案是这样实现的：
一种锦棉织物阻燃型纺织工艺，①分梳：将锦棉块分解成单纤维状态，改善纤维伸直、平行状态；②除杂：清除棉块中的细小杂质及短绒，使纤维进一步充分均匀混合；③络筒：工序是在络筒机上进行的，将纺织工程中得到的锦棉织物加以接续，在此过程中，使织物获得适当的、均匀一致的张力； 按规定的要求，检查和清除瑕疵、杂质和尘屑，清瑕疵过程中形成小而坚牢的结头；卷绕成密度均匀、容量充分、成形良好、便于退解的筒子；④将锦棉织物做好预处理工作，作为基布备用；⑤染色：将基布进行染色处理，具体为将基布放入染色机的清水中，在清水中逐渐加入活性染液，进行固色处理后，制成染色半成品；⑥将染色半成品织物置入浴比为1:2的染缸中，水温升至50℃时，加入8g/L的蓖麻油酸丁酯硫酸钠、14g/L的天然染料、4g/L的甲基三甲氧基硅烷，PH调节至3.6，以6℃/min的升温速度升温至66℃，保温2小时，完成染色；⑦清洗：将锦棉织物放入45-50℃的皂洗液中进行皂洗，皂洗时间为18-28min；⑧浸轧：将清洗后的锦棉织物放入浸轧工作液中通过轧车进行一浸一轧处理，浸轧工作液的温度45-55℃，pH为5-6,一浸一轧是轧车的转速为13-17r/min，轧余率80％；⑨涂布阻燃发泡涂料：在准备好的基布表面涂上阻燃发泡涂料。
进一步，所述浸轧工作液含有：防水剂：3.5g/L；渗透剂JFC：4.5g/L；柔软剂：1.9g/L；抗菌剂：1.4g/L；HAC：2g/L；除臭剂1g/L；抗静电剂：2g/L。
进一步，所述除臭剂为活性炭，所述抗静电剂为氧基月桂酷胺。
进一步，在涂布阻燃发泡涂料后进行脱水烘干，采用烘干机对锦棉织物进行烘干，烘干温度98～130℃，时间1.5～2小时。
进一步，所述阻燃发泡涂料为阻燃型丙烯酸酯类乳液。
进一步，所述阻燃型丙烯酸酯类乳液采用喷涂方式涂在锦棉织物上。
进一步，在对锦棉织物进行烘干后，进行定型处理，定型温度115℃，机车转速为65m/min。
进一步，定型处理后，进行打卷处理，将所述锦棉织物由打卷机进行打卷。
相对于现有技术，本发明创造所述的一种锦棉织物阻燃型纺织工艺具有以下优势：
(1)本工艺所使用的阻燃发泡涂料效果好，能有效保护人们的身体免受伤害，弹性好，成本低，耐水洗牢度和色牢度优异。
(2)本工艺制作过程中，不释放有害物质，不仅是一种绿色环保产品，而且的成品柔软透气，生产效率高，工艺简单，操作便捷，可推广使用。
(3)本发明通过在浸轧工序中加入的抗菌剂、除臭剂、抗静电剂等使得棉锦织物不但能够抗静电便于穿着而且具备抗菌、除臭等功能，有效提高棉锦织物的实用性能。
附图说明
构成本发明创造的一部分的附图用来提供对本发明创造的进一步理解，本发明创造的示意性实施例及其说明用于解释本发明创造，并不构成对本发明创造的不当限定。在附图中：
图1为本发明创造的工艺流程示意图。
具体实施方式
需要说明的是，在不冲突的情况下，本发明创造中的实施例及实施例中的特征可以相互组合。
在本发明创造的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明创造和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明创造的限制。此外，术语“第一”、“第二” 等仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中，除非另有说明，“多个”的含义是两个或两个以上。
在本发明创造的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以通过具体情况理解上述术语在本发明创造中的具体含义。
下面将参考附图并结合实施例来详细说明本发明创造。
一种锦棉织物阻燃型纺织工艺，①分梳：将锦棉块分解成单纤维状态，改善纤维伸直、平行状态；②除杂：清除棉块中的细小杂质及短绒，使纤维进一步充分均匀混合；③络筒：工序是在络筒机上进行的，将纺织工程中得到的锦棉织物加以接续，在此过程中，使织物获得适当的、均匀一致的张力；按规定的要求，检查和清除瑕疵、杂质和尘屑，清瑕疵过程中形成小而坚牢的结头；卷绕成密度均匀、容量充分、成形良好、便于退解的筒子；④将锦棉织物做好预处理工作，作为基布备用；⑤染色：将基布进行染色处理，具体为将基布放入染色机的清水中，在清水中逐渐加入活性染液，进行固色处理后，制成染色半成品；⑥将染色半成品织物置入浴比为1:2的染缸中，水温升至50℃时，加入8g/L的蓖麻油酸丁酯硫酸钠、14g/L的天然染料、4g/L的甲基三甲氧基硅烷，PH调节至3.6，以6℃/min的升温速度升温至66℃，保温2小时，完成染色；⑦清洗：将锦棉织物放入45-50℃的皂洗液中进行皂洗，皂洗时间为18-28min；⑧浸轧：将清洗后的锦棉织物放 入浸轧工作液中通过轧车进行一浸一轧处理，浸轧工作液的温度45-55℃，pH为5-6,一浸一轧是轧车的转速为13-17r/min，轧余率80％；⑨涂布阻燃发泡涂料：在准备好的基布表面涂上阻燃发泡涂料。
其中，所述浸轧工作液含有：防水剂：3.5g/L；渗透剂JFC：4.5g/L；柔软剂：1.9g/L；抗菌剂：1.4g/L；HAC：2g/L；除臭剂1g/L；抗静电剂：2g/L。
需要说明的是，所述除臭剂为活性炭，所述抗静电剂为氧基月桂酷胺。
其中，在涂布阻燃发泡涂料后进行脱水烘干，采用烘干机对锦棉织物进行烘干，烘干温度98～130℃，时间1.5～2小时。
其中，所述阻燃发泡涂料为阻燃型丙烯酸酯类乳液。
其中，所述阻燃型丙烯酸酯类乳液采用喷涂方式涂在锦棉织物上。
另需说明的是，在对锦棉织物进行烘干后，进行定型处理，定型温度115℃，机车转速为65m/min。
其中，定型处理后，进行打卷处理，将所述锦棉织物由打卷机进行打卷。
以上所述仅为本发明创造的较佳实施例而已，并不用以限制本发明创造，凡在本发明创造的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明创造的保护范围之内。

Claims (8)

1.一种锦棉织物阻燃型纺织工艺，其特征在于：
①分梳：将锦棉块分解成单纤维状态，改善纤维伸直、平行状态；
②除杂：清除棉块中的细小杂质及短绒，使纤维进一步充分均匀混合；
③络筒：工序是在络筒机上进行的，将纺织工程中得到的锦棉织物加以接续，在此过程中，使织物获得适当的、均匀一致的张力；按规定的要求，检查和清除瑕疵、杂质和尘屑，清瑕疵过程中形成小而坚牢的结头；卷绕成密度均匀、容量充分、成形良好、便于退解的筒子；
④将锦棉织物做好预处理工作，作为基布备用；
⑤染色：将基布进行染色处理，具体为将基布放入染色机的清水中，在清水中逐渐加入活性染液，进行固色处理后，制成染色半成品；
⑥将染色半成品织物置入浴比为1:2的染缸中，水温升至50℃时，加入8g/L的蓖麻油酸丁酯硫酸钠、14g/L的天然染料、4g/L的甲基三甲氧基硅烷，PH调节至3.6，以6℃/min的升温速度升温至66℃，保温2小时，完成染色；
⑦清洗：将锦棉织物放入45-50℃的皂洗液中进行皂洗，皂洗时间为18-28min；
⑧浸轧：将清洗后的锦棉织物放入浸轧工作液中通过轧车进行一浸一轧处理，浸轧工作液的温度45-55℃，pH为5-6,一浸一轧是轧车的转速为13-17r/min，轧余率80％；
⑨涂布阻燃发泡涂料：在准备好的基布表面涂上阻燃发泡涂料。
2.根据权利要求1所述的一种锦棉织物阻燃型纺织工艺，其特征在于：所述浸轧工作液含有：防水剂：3.5g/L；渗透剂JFC：4.5g/L；柔软剂：1.9g/L；抗菌剂：1.4g/L；HAC：2g/L；除臭剂1g/L；抗静电剂：2g/L。
3.根据权利要求2所述的一种锦棉织物阻燃型纺织工艺，其特征在于：所述除臭剂为活性炭，所述抗静电剂为氧基月桂酷胺。
4.根据权利要求1所述的一种锦棉织物阻燃型纺织工艺，其特征在于：在涂布阻燃发泡涂料后进行脱水烘干，采用烘干机对锦棉织物进行烘干，烘干温度98～130℃，时间1.5～2小时。
5.根据权利要求1所述的一种锦棉织物阻燃型纺织工艺，其特征在于：所述阻燃发泡涂料为阻燃型丙烯酸酯类乳液。
6.根据权利要求4所述的一种锦棉织物阻燃型纺织工艺，其特征在于：所述阻燃型丙烯酸酯类乳液采用喷涂方式涂在锦棉织物上。
7.根据权利要求1所述的一种锦棉织物阻燃型纺织工艺，其特征在于：在对锦棉织物进行烘干后，进行定型处理，定型温度115℃，机车转速为65m/min。
8.根据权利要求7所述的一种锦棉织物阻燃型纺织工艺，其特征在于：定型处理后，进行打卷处理，将所述锦棉织物由打卷机进行打卷。
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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN110946365A (zh) * 2019-12-27 2020-04-03 起步股份有限公司 一种透气抗菌自发热记忆棉童鞋鞋垫及其制备方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110946365A (zh) * 2019-12-27 2020-04-03 起步股份有限公司 一种透气抗菌自发热记忆棉童鞋鞋垫及其制备方法

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