CN108115392B - Automatic Gear component is press-fitted equipment - Google Patents
Automatic Gear component is press-fitted equipment Download PDFInfo
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- CN108115392B CN108115392B CN201711121170.5A CN201711121170A CN108115392B CN 108115392 B CN108115392 B CN 108115392B CN 201711121170 A CN201711121170 A CN 201711121170A CN 108115392 B CN108115392 B CN 108115392B
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- gear
- automatic
- press
- turntable
- locking plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of automatic Gear components to be press-fitted equipment, including first gear automatic feeding system, the second locking plate automatic feeding system, turntable station control system, gear positioning system, locking plate press-fitting system and auto discharging system；The turntable station control system includes turntable, the tooling platform there are four circular array is arranged on the turntable, and the turntable can drive the tooling platform to carry out circular motion；The first gear automatic feeding system, gear positioning system, locking plate press-fitting system and auto discharging system are separately positioned on and the first automatic charging station, second gear automatic orientation station, third locking plate press-fitting station and the 4th self-emptying station corresponding section；Automatic Gear component is press-fitted equipment setting first gear automatic feeding system, the second locking plate automatic feeding system, turntable station control system, gear positioning system, locking plate press-fitting system and auto discharging system；Press-fitting can be performed fully automatic in gear part and locking plate part, not need any manual operation, save trouble and labor substantially increases assembly efficiency.
Description
Technical field
The present invention relates to gear press mounting devices more particularly to a kind of automatic Gear component to be press-fitted equipment.
Background technique
It is in the prior art manual hand manipulation entirely to the press fitting of gear and other parts, the present invention is for gear and lock
The full-automatic press-fitting equipment that the assembly of piece is done；Gear part 11 as shown in Figure 1, in the circle of 11 central axis of gear part
Fitting groove 1101 there are three inwardly being opened up on all end faces；Arc locking plate part 12 as shown in Figure 2 is extended downwardly there are three locking plate
Insertion end 1201 needs for three insertion ends to be accurately inserted into three fitting grooves of gear part, and the prior art is people entirely
Work operation, it is bothersome laborious.
Summary of the invention
It is an object of the present invention to provide a kind of automatic Gear component be press-fitted equipment, substitution in the prior art manual operation to tooth
The assembly of part and locking plate part is taken turns, cost is saved in save trouble and labor.
The present invention solves technical problem and adopts the following technical scheme that a kind of automatic Gear component press-fitting equipment, including the
One gear automatic feeding system, the second locking plate automatic feeding system, turntable station control system, gear positioning system, locking plate pressure
Match system and auto discharging system；The turntable station control system includes turntable, and there are four circles for setting on the turntable
The tooling platform of column, and the turntable can drive the tooling platform to carry out circular motion；Position of the tooling platform on circular motion
Set respectively correspond the first automatic charging station, second gear automatic orientation station, third locking plate press-fitting station and the 4th it is automatic go out
Expect station；The first gear automatic feeding system, gear positioning system, locking plate press-fitting system and auto discharging system are set respectively
It sets and goes out automatically with the first automatic charging station, second gear automatic orientation station, third locking plate press-fitting station and the 4th
Expect station corresponding section；The first gear automatic feeding system can transport gear part to the first automatic charging of the turntable
On the corresponding tooling platform of station；The gear positioning system can be by the tooth on the corresponding tooling platform of second gear automatic orientation station
Take turns part rotational alignment in place；The second locking plate automatic feeding system and the locking plate press-fitting system are corresponding, and described the
Two locking plate automatic feeding systems can transport on locking plate part to locking plate press-fitting system；The locking plate press-fitting system can be by locking plate part
It is precisely press-fitted on the gear part that the third locking plate press-fitting station corresponds on tooling platform；The auto discharging system can be by
Gear assembly on the corresponding tooling platform of four self-emptying stations transfers out；The first gear automatic feeding system includes the
One blowing automatic lifting mechanism, the first spiral vibrating feeder, straight-line oscillation feeder and the first receiving platform, described first receives
Receiving port is provided on platform；The top of the first spiral vibrating feeder is arranged in the first blowing automatic lifting mechanism,
And the feed opening of the first blowing automatic lifting mechanism is corresponding with the rewinding disk of the first spiral vibrating feeder；It is described
The first sorting channel is provided on straight-line oscillation feeder, the one end in first sorting channel is sent with first spiral vibrating
The discharge port of material machine is connected, and the other end in first sorting channel is connected with the receiving port of first receiving platform；Institute
Stating first gear automatic feeding system further includes that the first charging gripper, the first charging control cylinder assembly and charging push gas
Cylinder；First receiving platform is arranged in the charging pusher cylinder, and the charging pusher cylinder can push described first to connect
Platform is received to move in a straight line；First charging control cylinder assembly control the first charging gripper is to close to or far from described
First receiving platform direction and close to or far from the first automatic charging station tooling platform move；The gear positioning system includes work
Control computer, visual identifying system and rotational control assemblies；The visual identifying system setting is automatically fixed in the second gear
To the top of the corresponding tooling platform of station, and Image Acquisition can be carried out to the gear part on its tooling platform, and the vision is known
Other system and the industrial control computer communication connection；The industrial control computer is by PLC control system to the rotation control group
Part is controlled, and the rotational control assemblies can control the gear on the corresponding tooling platform of the second gear automatic orientation station
Part calibration rotation；The rotational control assemblies include servo motor, lifting cylinder and actuating sleeve；The lifting cylinder setting exists
The work of the lifting cylinder is arranged in the lower section of the corresponding tooling platform of the second gear automatic orientation station, the servo motor
On stopper rod, the lower end of the actuating sleeve is co-axially located on the motor shaft of the servo motor by shaft coupling, the actuating sleeve
Hexagonal interface channel is offered from upper end is inward-facing；The tooling platform includes turntable and drive rod, and the turntable can be rotated
Setting on the tooling platform, the turntable upper end is provided with gear holding tank, and the gear part is placed on the tooth
It takes turns in holding tank, the drive rod upper end is fixed on turntable lower end, and the lower end of the drive rod passes through the turntable and extends to
Position corresponding with institute's actuating sleeve below the turntable, and the cross section of the drive rod is hexagon shape；The drive rod
Lower end can be plugged into the hexagonal interface channel of the actuating sleeve；The rotational control assemblies further include the first compressed spring and
Close to switch；First compressed spring is set on the motor shaft of the servo motor, and the one of first compressed spring
End is connected to the lower end of the actuating sleeve, and the other end of first compressed spring is connected to the upper end of the shaft coupling；It is described
The side of the actuating sleeve is set close to switch, the position of the actuating sleeve is incuded, and is described close to switch and institute
Servo motor is stated to be electrically connected；And the industrial control computer controls the servo motor by PLC control system.
Preferably, the tooling platform further includes upper operation support plate, the first support compressed spring, the first support column, the
One rotary table, the second rotary table, the second support compressed spring, the second support column, lower operation support plate and operation base station seat；The behaviour
Make base station seat to be fixed on the turntable, the turntable is spindle rotationally arranged on the operation base station seat；First circle
Platform offers support channel, and second rotary table is identical as the structure of first rotary table and is symmetricly set on the operation base station
On the turntable of seat two sides, and first rotary table and the second rotary table each extend to the lower section of the turntable；First support column
Across the support channel of first rotary table, second support column passes through the support channel of second rotary table, and described the
The upper end of one support column extends upward first rotary table, and the upper end of second support column extends upward second circle
Platform, it is described it is upper operation support plate two sides be separately fixed at first support column upper end and second support column it is upper
End, and the upper operation support flat plate cover is located above the turntable；The is offered in the middle part of the upper operation support plate
One operation through-hole, the gear part may pass through the first operation through-hole and be placed into the gear holding tank；Described first
The lower end of support column extends downwardly out the first rotary table, and the lower end of second support column extends downwardly out the second rotary table；Under described
The two sides of operation support plate are each passed through the lower end of first support column and the lower end of the second support column；First support
Compressed spring is set on the first support column below the turntable, and one end of the first support compressed spring is connected to institute
It states on the first rotary table, the other end of the first support compressed spring abuts solid with the upper surface of the lower operation support plate
Fixed, one end of the second support compressed spring is connected on second rotary table, and described second supports the another of compressed spring
It holds and abuts fixation with the upper surface of the lower operation support plate；The second operation is offered in the middle part of the lower operation support plate
Through-hole, the lower end of the drive rod pass through the second operation through-hole.
Preferably, the second locking plate automatic feeding system includes the second blowing automatic lifting mechanism, the second spiral vibrating
Feeder, linear feeding channel and the second receiving platform；The second blowing automatic lifting mechanism setting is shaken in second spiral
The top of dynamic feeder, and the receipts of the feed opening of the second blowing automatic lifting mechanism and the second spiral vibrating feeder
Charging tray is corresponding；The one end in the linear feeding channel is connected to the discharge port of the second spiral vibrating feeder, described straight
The other end of line feeding passage is connected with the receiving port of second receiving platform.
Preferably, the locking plate press-fitting system includes press fitting cylinder, press fitting attachment base, snap ring press fitting connector, parallel guiding
Bracket, the first guide post, the second guide post, snap ring Anti-rotary block, snap ring mandrel and the second control cylinder assembly；The parallel guiding
Bracket setting it is described second control cylinder assembly on, it is described second control cylinder assembly can drive the parallel guiding trestle to
Tooling platform direction movement far from or close to third locking plate press-fitting station；The parallel guiding trestle two sides offer respectively
First guide channel and the second guide channel, first guide post are slidably disposed in first guide channel, and
The both ends of first guide post are pierced by first guide channel respectively；Second guide post is slidably disposed in described second
In guide channel, and the both ends of second guide post are pierced by second guide channel respectively；The press fitting cylinder setting exists
The middle part of the parallel guiding trestle, and the piston-rod lower end of the press fitting cylinder passes through the parallel guiding trestle described in
Press fitting attachment base is connect with the upper end of snap ring press fitting connector, and institute's snap ring is pressed the lower end and snap ring mandrel upper end of connector
Coaxial fixed, the circumference side of snap ring mandrel lower end extends outwardly equipped with snap ring Anti-rotary block.
Preferably, the auto discharging system includes third control cylinder assembly, third gripper and feeding passage；It is described
Third gripper setting the third control cylinder assembly on, and the third control cylinder assembly control third gripper to
Tooling platform close to the 4th self-emptying station or the feeding inlet close to the feeding passage are moved.
Preferably, first gear automatic feeding system further includes first laser inductive pick-up and second laser induction sensing
Device；The first laser inductive pick-up and the second laser inductive pick-up are separately positioned on the two of first receiving platform
Side, and the first laser sensor swashs the gear part on the first receiving platform with the second laser inductive pick-up
Photoinduction；And the first laser inductive pick-up and the second laser inductive pick-up by PLC control system with it is described
First charging control cylinder assembly and charging pusher cylinder are electrically connected.
Preferably, the turntable station control system further includes third laser sensor and the 4th laser sensor, described
Third laser sensor and the 4th laser sensor respectively correspond the tooling platform that the first automatic charging station is arranged in
Two sides, and the gear part on the tooling platform of the first automatic charging station carries out induction detection.
The invention has the following beneficial effects: automatic Gear component press-fitting equipment, and first gear self-feeding system is arranged
System, the second locking plate automatic feeding system, turntable station control system, gear positioning system, locking plate press-fitting system and self-emptying
System；Press-fitting can be performed fully automatic in gear part and locking plate part, not need any manual operation, save trouble and labor mentions significantly
High assembly efficiency.
Detailed description of the invention
Fig. 1 is gear part structural schematic diagram；
Fig. 2 is locking plate design of part schematic diagram；
Fig. 3 is that automatic Gear component is press-fitted device structure schematic diagram；
Fig. 4 is the structural schematic diagram that the first spiral vibrating feeder is arranged in first gear automatic feeding system；
Fig. 5 is the structural schematic diagram that first gear automatic feeding system is provided with the first charging gripper；
Fig. 6 is the second locking plate automatic feeding system structural schematic diagram；
Fig. 7 is the second locking plate automatic feeding system structural schematic diagram；
Fig. 8 is the main view of Fig. 7；
Fig. 9 is gear positioning system structure schematic diagram；
Figure 10 is that locking plate is press-fitted system structure diagram；
Figure 11 is auto discharging system structural schematic diagram.
The mark in the figure shows:
1- first gear automatic feeding system；101- the first blowing automatic lifting mechanism；102- the first spiral vibrating feeding
Machine；The rewinding disk of 1021- the first spiral vibrating feeder；103- straight-line oscillation feeder；1031- first sorts channel；104-
First receiving platform；105- receiving port；106- first feeds gripper；The charging control cylinder assembly of 107- first；108- charging pushes away
It takes offence cylinder；109- first laser inductive pick-up；1010- second laser inductive pick-up；7- the first automatic charging station；
2- the second locking plate automatic feeding system；201- the second spiral vibrating feeder；202- linear feeding channel；203-
Two receiving platforms；The rewinding disk of 204- the second spiral vibrating feeder；
3- turntable station control system；301- turntable；302- tooling platform；303- turntable；304- drive rod；305- gear
Holding tank；Operation support plate on 306-；3061- first operates through-hole；307- first supports compressed spring；308- first is supported
Column；The first rotary table of 309-；The second rotary table of 310-；311- second supports compressed spring；The second support column of 312-；Branch is operated under 313-
Support plate；3131- second operates through-hole；314- operates base station seat；315- supports channel；316- third laser sensor；317-
4th laser sensor；
4- gear positioning system；401- visual identifying system；402- rotational control assemblies；403- servo motor；404- is mentioned
Draw cylinder；405- actuating sleeve；406- hexagonal interface channel；The first compressed spring of 407-；The close switch of 408-；409- shaft coupling；
8- second gear automatic orientation station；
5- locking plate is press-fitted system；501- is pressed cylinder；502- is pressed attachment base；503- snap ring is pressed connector；504- is parallel
Guiding trestle；The first guide post of 505-；The second guide post of 506-；507- snap ring Anti-rotary block；508- snap ring mandrel；509- second is controlled
Cylinder assembly processed；The first guide channel of 510-；The second guide channel of 511-；9- third locking plate is press-fitted station；
6- auto discharging system；601- third controls cylinder assembly；602- third gripper；603- feeding passage；10-
Four self-emptying stations；
11- gear part；1101- fitting groove；12- locking plate part；1201- locking plate insertion end.
Specific embodiment
Technical solution of the present invention is further elaborated below with reference to examples and drawings.
Embodiment 1
Present embodiments provide a kind of automatic Gear component press-fitting equipment, including first gear automatic feeding system 1, the
Two locking plate automatic feeding systems 2, turntable station control system 3, gear positioning system 4, locking plate press-fitting system 5 and self-emptying system
System 6；The turntable station control system 3 includes turntable 301, and there are four the tooling platforms of circular array for setting on the turntable 301
302, and the turntable 301 can drive the tooling platform 302 to carry out circular motion；The tooling platform 302 is on circular motion
Position respectively corresponds the first automatic charging station 7, second gear automatic orientation station 8, third locking plate press-fitting station 9 and four selfs
Dynamic discharging station 10；The first gear automatic feeding system 1, gear positioning system 4, locking plate press-fitting system 5 and self-emptying
System 6 is separately positioned on and the first automatic charging station 7, second gear automatic orientation station 8, third locking plate press-fitting station
9 and 10 corresponding section of the 4th self-emptying station；The first gear automatic feeding system 1 can transport gear part 11 described in
On the corresponding tooling platform 302 of the first automatic charging station 7 of turntable 301；The gear positioning system 4 can be automatic by second gear
11 rotational alignment of gear part on the orientation corresponding tooling platform 302 of station 8 is in place；The second locking plate automatic feeding system 2
It is corresponding with locking plate press-fitting system 5, and the second locking plate automatic feeding system 2 can transport locking plate part 12 to locking plate pressure
On match system 5；It is corresponding that locking plate part 12 can be precisely press-fitted into the third locking plate press-fitting station 9 by the locking plate press-fitting system 5
On gear part 11 on tooling platform 302；The auto discharging system 6 can be by the corresponding tooling platform of the 4th self-emptying station 10
Gear assembly on 302 transfers out；
The first gear automatic feeding system 1 includes the first blowing automatic lifting mechanism 101, the first spiral vibrating feeding
Machine 102, straight-line oscillation feeder 103 and the first receiving platform 104 are provided with receiving port 105 on first receiving platform 104；Institute
State the top that the first spiral vibrating feeder 102 is arranged in the first blowing automatic lifting mechanism 101, and first blowing
The feed opening of automatic lifting mechanism 101 is corresponding with the rewinding disk 1021 of the first spiral vibrating feeder；The straight line vibration
The first sorting channel 1031, the one end in first sorting channel 1031 and first spiral are provided on dynamic feeder 103
The discharge port of vibration feeder 102 is connected, the other end and first receiving platform 104 in first sorting channel 1031
Receiving port 105 is connected；
It is multiple that gear part 11 is poured into the first spiral vibrating feeder 102 by the first blowing automatic lifting mechanism 101
The first spiral vibrating feeder rewinding disk 1021 in, the first spiral vibrating feeder 102 vibrate blowing, the first spiral vibrating
The discharging channel of feeder 102 is to be arranged around fuselage spiral, and the one end in the first sorting channel 1031 and first spiral are shaken
The discharge port connection of dynamic feeder 102, the channel sized and the size phase of the gear teeth of gear part 11 in the first sorting channel 1031
It is corresponding, during the first spiral vibrating 102 vibration feeding of feeder, if the state of gear part 11 is that can enter the first sorting
The state in channel 1031, as illustrated in figures 4-5, the channel design in the first sorting channel 1031 is set according to the structure of gear part 11
Meter, gear part 11 can enter in the first sorting channel 1031 in the case where the vibration of the first spiral vibrating feeder 102 pushes, the
One sorting channel 1031 can enter the receiving port 105 of the first receiving platform 104 in the case where the vibration of straight-line oscillation feeder 103 pushes
In, complete feeding process；
The first gear automatic feeding system 1 further includes the first charging gripper 106, first charging control cylinder assembly
107 and charging pusher cylinder 108；First receiving platform 104 is arranged in the charging pusher cylinder 108, and the charging
Pusher cylinder 108 can push first receiving platform 104 to move in a straight line；The first charging control cylinder assembly 107 controls
The first charging gripper 106 to close to or far from 104 direction of the first receiving platform and close to or far from first it is automatic on
Expect that the tooling platform 302 of station 7 moves；
After gear part 11 enters in the receiving port 105 of the first receiving platform 104, the is pushed using charging pusher cylinder 108
The lower section for the first charging gripper 106 that one receiving platform 104 keeps its gear part 11 in receiving port 105 mobile, setting sense
Answer unit, induction gear part 11 in place after, first charging control cylinder assembly 107 control the first charging gripper 106 is to tooth
Wheel part 11 is grabbed, and gear part 11 is put on the tooling platform 302 of corresponding first automatic charging station 7, herein
Place is also provided with sensing unit, is controlled by PLC control system, after sensing units sense gear part 11 is in place, controls turntable
The turntable 301 of station control system 3 rotates, and drives tooling platform 302 and gear part 11 in place to rotate to second gear automatic
It orients at station 8, corresponding at second gear automatic orientation station 8 is gear positioning system 4；
The gear positioning system 4 includes industrial control computer, visual identifying system 401 and rotational control assemblies 402；It is described
The top of the corresponding tooling platform 302 of the second gear automatic orientation station 8 is arranged in visual identifying system 401, and can be to it
Gear part 11 on tooling platform 302 carries out Image Acquisition, and the visual identifying system 401 and the industrial control computer communicate
Connection；The industrial control computer controls the rotational control assemblies 402 by PLC control system, the rotation control
Component 402 can control the calibration rotation of the gear part 11 on the corresponding tooling platform 302 of the second gear automatic orientation station 8；
The needs pair of gear part 11 at second gear automatic orientation station 8 are rotated to from the first automatic charging station 7
Just, that is to say, that have just moved into the angle of three fitting grooves 1101 on the gear part 11 at second gear automatic orientation station 8
Degree be it is random, in order to cooperate locking plate press-fitting system 5 that locking plate part 12 is accurately assembled on gear part 11, need tooth
Wheel part 11 is calibrated at second gear automatic orientation station 8 in place in the angle of a fixed standard；Therefore, industry control meter is set
Calculation machine and visual identifying system 401, are arranged sensing unit herein, move to second gear automatic orientation station in gear part 11
After at 8, sensing units sense is in place, and visual identifying system 401 carries out vertical view camera shooting to gear part 11, can obtain and go to three dresses
The position of slot allocation 1101 sends the logical choosing of information to industrial control computer, and industrial control computer calculates angle, after obtaining angle value, work
Computer output order is controlled to PLC control system, PLC control system control rotational control assemblies 402 control the second gear
Gear part 11 on the corresponding tooling platform 302 of automatic orientation station 8 calibrates rotation, obtains the gear part for meeting next station
11 angle.
The present invention further discloses a kind of rotational control assemblies 402；The rotational control assemblies 402 include servo motor
403, cylinder 404 and actuating sleeve 405 are lifted；The setting of lifting cylinder 404 is corresponding in the second gear automatic orientation station 8
Tooling platform 302 lower section, the servo motor 403 be arranged in it is described lifting cylinder 404 piston rod on, the actuating sleeve
405 lower end is co-axially located on the motor shaft of the servo motor 403 by shaft coupling, and the actuating sleeve 405 is from upper surface
Inwardly offer hexagonal interface channel 406；The tooling platform 302 includes turntable 303 and drive rod 304, the turntable 303
It is spindle rotationally arranged on the tooling platform 302,303 upper end of turntable is provided with gear holding tank 305, the gear zero
Part 11 is placed in the gear holding tank 305, and 304 upper end of drive rod is fixed on 303 lower end of turntable, the drive rod
304 lower end passes through the turntable 301 and extends to 301 lower section of turntable position corresponding with institute's actuating sleeve 405, and described
The cross section of drive rod 304 is hexagon shape；The hexagonal that the lower end of the drive rod 304 can be plugged into the actuating sleeve 405 connects
It connects in road 406.
When tooling platform 302 drives gear part 11 to reach at second gear automatic orientation station 8, the drive of cylinder 404 has been proposed
Servo motor 403 and actuating sleeve 405 are promoted, so that actuating sleeve 405 is nested on drive rod 304 by hexagonal interface channel 406,
Sensing unit provides signal at this time, and PLC control system control servo motor 403 rotates the angle that above-mentioned industrial control computer calculates
Degree, servo motor 403 drive gear part 11 to rotate the angle calculated under the action of actuating sleeve 405 drives drive rod 304
Degree, is rotated in place.
It further also discloses, the rotational control assemblies 402 further include the first compressed spring 407 and close switch 408；
First compressed spring 407 is set on the motor shaft of the servo motor 403, and the one of first compressed spring 407
End is connected to the lower end of the actuating sleeve 405, and the other end of first compressed spring 407 is connected to the shaft coupling 409
Upper end；The side that the actuating sleeve 405 is arranged in close to switch 408, incudes the position of the actuating sleeve 405,
And the close switch 408 is electrically connected with the servo motor 403；And the industrial control computer passes through PLC control system to described
Servo motor 403 is controlled.
The drive rod 304 of tooling platform 302 is to convert between each operation position with tooling platform 302, therefore drive
When bar 304 is with rotating at second gear automatic orientation station 8, periphery be six faces shape, not necessarily with actuating sleeve
405 hexagonal interface channel 406 is completely coincident, therefore causing not necessarily drive rod 304 is that can be inserted into actuating sleeve 405
State, therefore, while PLC control system first controls the progress enhancing action of lifting cylinder 404, servo motor 403 drives driving
Set 405 is rotated, and under the action of the first compressed spring 407, actuating sleeve 405 is until can approach in spiral drive bar 304
The position of 408 pairs of actuating sleeves 405 of switch is incuded and the servo motor 403 for connecting it stops rotating, then has PLC control system
The angle rotation that system control servo motor 403 drives the drive rod 304 in actuating sleeve 405 to be calculated.After being rotated in place by
Turntable station control system 3 controls turntable 301 and rotates the progress locking plate part 12 at third locking plate press-fitting station 9 of gear part 11
Press-fitting.
Here the feed system of locking plate part 12, i.e. the second locking plate automatic feeding system 2 are further disclosed；Described second
Locking plate automatic feeding system 2 includes the second blowing automatic lifting mechanism, the second spiral vibrating feeder 201, linear feeding channel
202 and second receiving platform 203；The second spiral vibrating feeder 201 is arranged in the second blowing automatic lifting mechanism
Top, and 204 phase of rewinding disk of the feed opening of the second blowing automatic lifting mechanism and the second spiral vibrating feeder
It is corresponding；The one end in the linear feeding channel 202 is connected to the discharge port of the second spiral vibrating feeder 201, described straight
The other end of line feeding passage 202 is connected with the receiving port of second receiving platform 203.Pass through the second blowing self- lift
Locking plate part 12 is put into the second spiral vibrating feeder 201 by structure, and the second spiral vibrating feeder 201 is to locking plate part 12
Vibration feeding is carried out, the feeding passage of the second spiral vibrating feeder 201 therefore is worked as according to the structure setting of locking plate part 12
When the configuration state of locking plate part 12 meets into state, take advantage of a situation in the case where the vibration of the second spiral vibrating feeder 201 drives into
Enter in linear feeding channel 202, locking plate part 12 is sent on the second receiving platform 203 by linear feeding channel 202.
After locking plate part 12 reaches on the second receiving platform 203, locking plate press-fitting system 5 needs for locking plate part 12 to be press-fitted into
On gear part 11 in place, further disclosing the locking plate press-fitting system 5 includes press fitting cylinder 501, press fitting attachment base
502, snap ring is pressed connector 503, parallel guiding trestle 504, the first guide post 505, the second guide post 506, snap ring Anti-rotary block
507, snap ring mandrel 508 and the second control cylinder assembly 509；The setting of parallel guiding trestle 504 is in the second control gas
On cylinder component 509, the second control cylinder assembly 509 can drive the parallel guiding trestle 504 to far from or close to described
Third locking plate is press-fitted the tooling platform direction movement of station 9；It is logical that 504 two sides of parallel guiding trestle offer the first guiding respectively
Road 510 and the second guide channel 511, first guide post 505 are slidably disposed in first guide channel 510,
And first the both ends of guide post 505 be pierced by first guide channel 510 respectively；Second guide post 506 is slidably set
It sets in second guide channel 511, and the both ends of second guide post 506 are pierced by second guide channel respectively
511；The middle part of the parallel guiding trestle 504, and the piston rod of the press fitting cylinder 501 is arranged in the press fitting cylinder 501
Lower end passes through the parallel guiding trestle 504 and is connected by the upper end that the press fitting attachment base 502 and the snap ring are pressed connector 503
It connects, the lower end of institute's snap ring press fitting connector 503 is coaxially fixed with 508 upper end of snap ring mandrel, 508 lower end of snap ring mandrel
Circumference side extends outwardly equipped with snap ring Anti-rotary block 507.Second control cylinder assembly 509 controls parallel guiding trestle 504, in parallel
Guiding trestle 504 drives snap ring mandrel 508 to move at the second receiving platform 203；Because of the first guide post of setting 505 and the second guiding
Column 506 is slidably disposed in the first guide channel 510 and the second guide channel 511, under the action of being pressed cylinder 501,
First guide post 505 and the second guide post 506 do the movement on vertical direction, drive snap ring mandrel by press fitting attachment base 502
508 move downward, and the lower end (close to one end of the tooling platform 302) of the snap ring mandrel 508 is provided with flange, so that snap ring
Mandrel 508 can be inserted into the arc of locking plate part 12 when locking plate part 12 moves downward, and utilize flange and locking plate part 12
Arc coupling mechanism force locking plate part 12 is engaged on snap ring mandrel 508, using second control cylinder assembly 509 drive lock again
Piece part 12 moves to 11 top of gear part on tooling platform 302, and press fitting cylinder 501 is recycled to be pressed into locking plate part 12
On gear part 11, due to being provided with snap ring Anti-rotary block 507, it can prevent locking plate part 12 from falling off and preventing from snap ring mandrel 508
Rotation stop direction, to ensure three locking plate insertion ends 1201 of locking plate part 12 and three 1101 phases of fitting groove of gear part 11
It is corresponding.
As Figure 7-8, a kind of tooling platform 302 being further disclosed here, in locking plate press-fitting system 5 to locking plate part
12 when being press-fitted, because locking plate press-fitting system 5 can give turntable 301 1 downward impulse forces, because it is plate that turntable 301, which is structure,
In order to mitigate locking plate press-fitting system 5 to the impulse force of turntable 301, therefore following tooling platform 302 is arranged in face shape；The tooling platform
302 further include that upper operation support plate 306, first supports compressed spring 307, the first support column 308, the first rotary table 309, second
Rotary table 310, second supports compressed spring 311, the second support column 312, lower operation support plate 313 and operation base station seat 314；Institute
It states operation base station seat 314 to be fixed on the turntable 301, the turntable 303 is spindle rotationally arranged in the operation base station seat
On 314；First rotary table 309 offers support channel 315, the structure of second rotary table 310 and first rotary table 309
It is identical and be symmetricly set on the turntable 301 of operation 314 two sides of base station seat, and first rotary table 309 and the second rotary table
310 each extend to the lower section of the turntable 301；First support column 308 passes through the support channel of first rotary table 309
315, second support column 312 passes through the support channel 315 of second rotary table 310, and first support column 308 is upper
End extends upward first rotary table 309, and the upper end of second support column 312 extends upward second rotary table 310,
It is described it is upper operation support plate 306 two sides be separately fixed at first support column 308 upper end and second support column
312 upper end, and the upper operation support lid of plate 306 is located at 303 top of turntable；The upper operation supports plate
306 middle part offers the first operation through-hole 3061, and the gear part 11 may pass through the first operation through-hole 3061 and place
Into the gear holding tank 305；The lower end of first support column 308 extends downwardly out the first rotary table 309, and described second
The lower end of dagger 312 extends downwardly out the second rotary table 310；The two sides of the lower operation support plate 313 are each passed through described the
The lower end of the lower end of one support column 308 and the second support column 312；The first support compressed spring 307 is set in the turntable
On first support column 308 of 301 lower sections, and one end of the first support compressed spring 307 is connected to first rotary table 309
On, the other end of the first support compressed spring 307 abuts fixation, institute with the upper surface of the lower operation support plate 313
The one end for stating the second support compressed spring 311 is connected on second rotary table 310, the second support compressed spring 311
The other end abuts fixation with the upper surface of the lower operation support plate 313；It is opened up on lower 313 middle part of operation support plate
There is the second operation through-hole 3131, the lower end of the drive rod 304 passes through the second operation through-hole 3131.
Under normal conditions, the elastic force of the first support compressed spring 307 and the second support compressed spring 311 is downward, (setting
The size of second operation through-hole 3131 does not dock drive rod 304 to actuating sleeve 405 and has an impact), when locking plate press-fitting system 5 gives tooling
When 302 1 downward impact forces of platform, upper operation support plate 306 receives above-mentioned impact force, supports compressed spring first
307 and second support compressed spring 311 elastic force effect under this impact force is buffered, while upper operation support plate 306
Under the influence of the impact force to bottom offset, friction being carried out with turntable 303 and is overstock, turntable 303 inhibits operation support flat
The rotation of plate 306 forms further brake form.The material that operation support plate 306 can be set is brass material,
It is more advantageous to above-mentioned " brake ".After completing the assembly of gear part 11 and locking plate part 12 at third locking plate press-fitting station 9,
Turntable station control system 3 incudes and starts the rotation of turntable 301, so that this tooling platform 302 drives the arrival of the component after assembly
At 4th self-emptying station 10.
Auto discharging system 6 is correspondingly arranged at 4th self-emptying station 10；The auto discharging system 6 includes third
Control cylinder assembly 601, third gripper 602 and feeding passage 603；The third gripper 602 is arranged in the third control
On cylinder assembly 601 processed, and third control cylinder assembly 601 control third gripper 602 is automatic to the close described 4th
The tooling platform 302 of discharging station 10 is moved close to the feeding inlet of the feeding passage 603.Component after assembly is driven
After at 4th self-emptying station 10, in place, third control assembly 601 controls third gripper 602 for group to sensing units sense
Part grabs at feeding passage 603, is sent out component by feeding passage 603, completes entire assembly.
Above-mentioned running, the first automatic charging station 7, second gear automatic orientation station 8, third locking plate press-fitting station 9 and
The operating of 4th self-emptying station 10 is uninterrupted circular flow.
The preferred further embodiment of the present embodiment, first gear automatic feeding system 1 further include first laser induction
Sensor 109 and second laser inductive pick-up 1010；The first laser inductive pick-up 109 incudes with the second laser
Sensor 1010 is separately positioned on the two sides of first receiving platform 104, and the first laser sensor 109 and described second
Laser induced sensor 1010 carries out the gear part 11 on the first receiving platform 104 laser induced；And the first laser sense
Inductive sensing device 109 and the second laser inductive pick-up 1010 pass through PLC control system and the first charging control cylinder
Component 107 and charging pusher cylinder 108 are electrically connected.Ensure that gear part 11 is received in place by the first receiving platform 104.
The preferred further embodiment of the present embodiment, the turntable station control system 3 further include third laser sensing
Device 316 and the 4th laser sensor 317, the third laser sensor 316 are respectively corresponded with the 4th laser sensor 317
The tooling platform two sides of the first automatic charging station 7 are set, and on the tooling platform 302 of the first automatic charging station 7
Gear part 11 carry out induction detection.Ensure that gear part 11 reaches designated position.
The sequencing of above embodiments is not only for ease of description, represent the advantages or disadvantages of the embodiments.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features；
And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (5)
1. a kind of automatic Gear component is press-fitted equipment, which is characterized in that including first gear automatic feeding system, the second locking plate
Automatic feeding system, turntable station control system, gear positioning system, locking plate press-fitting system and auto discharging system；
The turntable station control system includes turntable, the tooling platform there are four circular array is arranged on the turntable, and described
Turntable can drive the tooling platform to carry out circular motion；
Position of the tooling platform on circular motion respectively corresponds the first automatic charging station, second gear automatic orientation work
Position, third locking plate press-fitting station and the 4th self-emptying station；The first gear automatic feeding system, gear positioning system,
Locking plate press-fitting system and auto discharging system are separately positioned on and the first automatic charging station, second gear automatic orientation work
Position, third locking plate press-fitting station and the 4th self-emptying station corresponding section；
The first automatic charging station that the first gear automatic feeding system can transport gear part to the turntable is corresponding
On tooling platform；
The gear positioning system can be by the gear part rotational alignment on the corresponding tooling platform of second gear automatic orientation station
In place；
The second locking plate automatic feeding system is corresponding with locking plate press-fitting system, and the second locking plate self-feeding system
Uniting can transport on locking plate part to locking plate press-fitting system；Locking plate part can be precisely press-fitted into described the by locking plate press-fitting system
Three locking plates press-fitting station corresponds on the gear part on tooling platform；
The auto discharging system can transfer out the gear assembly on the corresponding tooling platform of the 4th self-emptying station；
The first gear automatic feeding system includes the first blowing automatic lifting mechanism, the first spiral vibrating feeder, straight line
Vibration feeder and the first receiving platform are provided with receiving port on first receiving platform；
The top of the first spiral vibrating feeder, and first blowing is arranged in the first blowing automatic lifting mechanism
The feed opening of automatic lifting mechanism is corresponding with the rewinding disk of the first spiral vibrating feeder；
The first sorting channel, the one end in first sorting channel and first spiral shell are provided on the straight-line oscillation feeder
The discharge port of rotation vibration feeder is connected, the receiving port phase of the other end and first receiving platform in first sorting channel
Connection；
The first gear automatic feeding system further includes that the first charging gripper, the first charging control cylinder assembly and charging push away
It takes offence cylinder；
First receiving platform is arranged in the charging pusher cylinder, and the charging pusher cylinder can push described first to connect
Platform is received to move in a straight line；
First charging control cylinder assembly control the first charging gripper is to close to or far from first receiving platform
Direction and close to or far from the first automatic charging station tooling platform move；
The gear positioning system includes industrial control computer, visual identifying system and rotational control assemblies；The visual recognition line
The top of the corresponding tooling platform of the second gear automatic orientation station is arranged in system, and can be to the gear part on its tooling platform
Carry out Image Acquisition, and the visual identifying system and the industrial control computer communication connection；
The industrial control computer controls the rotational control assemblies by PLC control system, the rotational control assemblies
The gear part on the corresponding tooling platform of the second gear automatic orientation station can control to calibrate rotation；
The rotational control assemblies include servo motor, lifting cylinder and actuating sleeve；
The lower section of the corresponding tooling platform of the second gear automatic orientation station, the servo motor is arranged in the lifting cylinder
It is arranged on the piston rod of the lifting cylinder, the lower end of the actuating sleeve is co-axially located at the servo motor by shaft coupling
Motor shaft on, the actuating sleeve offers hexagonal interface channel from upper end is inward-facing；
The tooling platform includes turntable and drive rod, and the turntable is spindle rotationally arranged on the tooling platform, the rotation
Turntable upper end is provided with gear holding tank, and the gear part is placed in the gear holding tank, and the drive rod upper end is solid
It is scheduled on turntable lower end, the lower end of the drive rod extends to corresponding with institute's actuating sleeve below the turntable across the turntable
Position, and the cross section of the drive rod be hexagon shape；
The lower end of the drive rod can be plugged into the hexagonal interface channel of the actuating sleeve；
The rotational control assemblies further include the first compressed spring and close switch；
First compressed spring is set on the motor shaft of the servo motor, and one end of first compressed spring abuts
In the lower end of the actuating sleeve, the other end of first compressed spring is connected to the upper end of the shaft coupling；
The side that the actuating sleeve is arranged in close to switch, incudes the position of the actuating sleeve, and described close
Switch is electrically connected with the servo motor；And the industrial control computer controls the servo motor by PLC control system.
2. automatic Gear component according to claim 1 is press-fitted equipment, which is characterized in that on the tooling platform further includes
Operation support plate, first support compressed spring, the first support column, the first rotary table, the second rotary table, second support compressed spring,
Second support column, lower operation support plate and operation base station seat；
The operation base station seat is fixed on the turntable, and the turntable is spindle rotationally arranged on the operation base station seat；
First rotary table offers support channel, and second rotary table and the structure of first rotary table are identical and arranged symmetrically
On the turntable of the operation base station seat two sides, and first rotary table and the second rotary table each extend to the lower section of the turntable；
First support column passes through the support channel of first rotary table, and second support column passes through second rotary table
Support channel, and the upper end of first support column extends upward first rotary table, the upper end of second support column to
On extend second rotary table, the two sides of the upper operation support plate be separately fixed at first support column upper end and
The upper end of second support column, and the upper operation support flat plate cover is located above the turntable；
The first operation through-hole is offered in the middle part of the upper operation support plate, the gear part may pass through first operation
Through-hole is placed into the gear holding tank；
The lower end of first support column extends downwardly out the first rotary table, and the lower end of second support column extends downwardly out second
Rotary table；The two sides of the lower operation support plate are each passed through the lower end of the lower end and the second support column of first support column；
The first support compressed spring is set on the first support column below the turntable, and the first support compression bullet
One end of spring is connected on first rotary table, and the other end of the first support compressed spring and the lower operation support plate
Upper surface abut fix, it is described second support compressed spring one end be connected on second rotary table, it is described second support
The other end of compressed spring abuts fixation with the upper surface of the lower operation support plate；
The second operation through-hole is offered in the middle part of the lower operation support plate, the lower end of the drive rod passes through second behaviour
Make through-hole.
3. automatic Gear component according to claim 2 is press-fitted equipment, which is characterized in that second locking plate is sent automatically
Material system includes the second blowing automatic lifting mechanism, the second spiral vibrating feeder, linear feeding channel and the second receiving platform；
The top of the second spiral vibrating feeder, and second blowing is arranged in the second blowing automatic lifting mechanism
The feed opening of automatic lifting mechanism is corresponding with the rewinding disk of the second spiral vibrating feeder；
The one end in the linear feeding channel is connected to the discharge port of the second spiral vibrating feeder, and the linear feeding is logical
The other end in road is connected with the receiving port of second receiving platform.
4. automatic Gear component according to claim 3 is press-fitted equipment, which is characterized in that the locking plate is press-fitted system packet
It is anti-to include press fitting cylinder, press fitting attachment base, snap ring press fitting connector, parallel guiding trestle, the first guide post, the second guide post, snap ring
Switch block, snap ring mandrel and the second control cylinder assembly；
On the second control cylinder assembly, the second control cylinder assembly can drive institute for the parallel guiding trestle setting
Parallel guiding trestle is stated to move to the tooling platform direction far from or close to third locking plate press-fitting station；
The parallel guiding trestle two sides offer the first guide channel and the second guide channel respectively, and first guide post can
The setting of sliding is in first guide channel, and the both ends of the first guide post are pierced by first guide channel respectively；Institute
It states the second guide post to be slidably disposed in second guide channel, and the both ends of second guide post are pierced by institute respectively
State the second guide channel；
The middle part of the parallel guiding trestle is arranged in the press fitting cylinder, and the piston-rod lower end of the press fitting cylinder passes through institute
It states parallel guiding trestle and is connect by the press fitting attachment base with the upper end that the snap ring is pressed connector, institute's snap ring is pressed connector
Lower end is coaxially fixed with snap ring mandrel upper end, and the circumference side of snap ring mandrel lower end extends outwardly equipped with snap ring anti-rotation
Block.
5. automatic Gear component according to claim 4 is press-fitted equipment, which is characterized in that the auto discharging system packet
Include third control cylinder assembly, third gripper and feeding passage；
The third gripper setting is on third control cylinder assembly, and third control cylinder assembly controls third
Gripper is moved to the tooling platform close to the 4th self-emptying station or the feeding inlet close to the feeding passage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711121170.5A CN108115392B (en) | 2017-11-14 | 2017-11-14 | Automatic Gear component is press-fitted equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711121170.5A CN108115392B (en) | 2017-11-14 | 2017-11-14 | Automatic Gear component is press-fitted equipment |
Publications (2)
| Publication Number | Publication Date |
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| CN108115392A CN108115392A (en) | 2018-06-05 |
| CN108115392B true CN108115392B (en) | 2019-07-05 |
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| CN201711121170.5A Active CN108115392B (en) | 2017-11-14 | 2017-11-14 | Automatic Gear component is press-fitted equipment |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108480954A (en) * | 2018-06-13 | 2018-09-04 | 苏州市蓄动源自动化科技有限公司 | Automate assembling parts device |
| CN108890245A (en) * | 2018-07-20 | 2018-11-27 | 珠海安作机器人自动化有限公司 | A kind of gear assembly machine |
| CN110653586B (en) * | 2019-09-27 | 2020-11-03 | 安徽钜将家具制造有限公司 | Assembling device for home decoration hook |
| CN111906515A (en) * | 2020-09-01 | 2020-11-10 | 福建德丰智能装备有限公司 | Rotating disc type wheel-separating assembly machine |
| CN113787337B (en) * | 2021-07-19 | 2024-05-10 | 无锡市恒翼通机械有限公司 | Turntable mechanism for assembling gear assembly and assembling device |
| CN113601136B (en) * | 2021-08-23 | 2022-05-17 | 陕西同力达智能科技股份有限公司 | Servo press mounting equipment for assembling driving gear and driven gear |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101057803B1 (en) * | 2009-03-23 | 2011-08-19 | 주식회사 폴리테크 | Automatic assembly of breather assembly |
| CN203853757U (en) * | 2014-03-18 | 2014-10-01 | 郑祥模 | Machine vision-based static piece assembling module |
| CN104493459B (en) * | 2014-12-22 | 2016-08-03 | 无锡永凯达齿轮有限公司 | Gear sprocket wheel automatic press mounting machine |
| CN106064303B (en) * | 2016-08-23 | 2018-05-29 | 深圳市泽宇智能工业科技有限公司 | A kind of coil spring hole automatic assembling |
| CN106363400B (en) * | 2016-11-09 | 2018-07-13 | 浙江泰邦电器有限公司 | Solenoid valve core assembly assembly machine |
| CN106736504B (en) * | 2016-11-22 | 2018-10-19 | 东莞理工学院 | A kind of automatic assembling machine of shaft gear |
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