CN117163596A - Seal ring feeding mechanism - Google Patents

Seal ring feeding mechanism Download PDF

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Publication number
CN117163596A
CN117163596A CN202311324084.XA CN202311324084A CN117163596A CN 117163596 A CN117163596 A CN 117163596A CN 202311324084 A CN202311324084 A CN 202311324084A CN 117163596 A CN117163596 A CN 117163596A
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CN
China
Prior art keywords
seal ring
assembly
sealing ring
turntable
cantilever
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Pending
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CN202311324084.XA
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Chinese (zh)
Inventor
张子健
周银杜
刘春建
张程
侯明
何振灯
冯明
文云龙
邢茂德
石王传翀
王宇帧
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Qianwei Meters Chongqing Co Ltd
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Qianwei Meters Chongqing Co Ltd
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Application filed by Qianwei Meters Chongqing Co Ltd filed Critical Qianwei Meters Chongqing Co Ltd
Priority to CN202311324084.XA priority Critical patent/CN117163596A/en
Publication of CN117163596A publication Critical patent/CN117163596A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a seal ring feeding mechanism which is characterized by comprising a cantilever, a cantilever supporting structure and an upper coil seal ring in-place detection module; the rear end of the cantilever is fixedly arranged on the cantilever supporting structure; the front section of the cantilever is provided with a hanging seal ring conveying belt assembly, a plurality of seal rings can be sleeved on a conveying belt of the seal ring conveying belt assembly in parallel, and the seal rings can be output one by one to the front end direction of the conveying belt under the drive of a synchronous belt driving motor; the upper coil seal ring in-place detection module is used for detecting whether a seal ring exists at a front end to-be-extracted position of the conveying belt or not and outputting a detection signal. The seal ring feeding mechanism can effectively discharge and feed the seal rings.

Description

Seal ring feeding mechanism
Technical Field
The invention belongs to the field of film type gas meter assembly lines, and particularly relates to a seal ring feeding mechanism in a film type gas meter assembly line.
Background
The diaphragm gas meter is a volumetric metering device for metering the usage of gas. The working principle of the diaphragm gas meter is as follows:
the gas volume flow is measured by adopting two flexible diaphragm measuring chambers, under the action of pressure difference, fuel gas alternately enters the two measuring chambers of the movement through the distributing valve, is fully filled and discharged to the gas outlet, meanwhile, the flexible diaphragms in each measuring chamber are pushed to do reciprocating motion, the circulation process of the inflation and the exhaust is converted into corresponding gas volume flow through the conversion mechanism, and then the corresponding gas volume flow is transmitted to the counter through the transmission mechanism, so that the fuel gas accumulation and measurement function is completed.
The membrane type gas meter mainly comprises a shell (comprising an upper cover, a lower cover and a sealing ring for pressing the upper cover and the lower cover), a movement, a counter and other parts. Among them, the movement itself is relatively compact and complex in structure, so that it is generally assembled by a separate production line (for example, application No. 202111381250.0, published as "film gas meter movement automation line").
Film gas meter assembly refers to the assembly of an assembled movement (also referred to as a "movement assembly") into an upper and lower cover and the press sealing achieved by a seal between the upper and lower covers.
Currently, the prior art discloses membrane gas meter assembly lines, for example, in the prior literature, "design and implementation of gas meter assembly lines" (Xu Peng et al, "design and implementation of gas meter assembly lines" mechanical engineering and automation 6 (2017): 3. "mechanical engineering and automation", 2017, 12 months: 185-186 pages).
The sealing ring in the membrane type gas meter is large in size (in terms of external magnetic steel) due to the fact that the structure is relatively large in size, and continuous feeding is difficult to achieve by adopting a vibrating disc; therefore, how to effectively discharge and feed the sealing ring is a technical difficulty which the industry has not solved.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to solve the technical problems that: how to provide a seal ring feeding mechanism capable of effectively discharging and feeding the seal ring.
In order to solve the technical problems, the invention adopts the following technical scheme:
the seal ring feeding mechanism is characterized by comprising a cantilever, a cantilever supporting structure and an upper wire seal ring in-place detection module;
the rear end of the cantilever is fixedly arranged on the cantilever supporting structure; the front section of the cantilever is provided with a hanging seal ring conveying belt assembly, a plurality of seal rings can be sleeved on a conveying belt of the seal ring conveying belt assembly in parallel, and the seal rings can be output one by one to the front end direction of the conveying belt under the drive of a synchronous belt driving motor;
the upper coil seal ring in-place detection module is used for detecting whether a seal ring exists at a front end to-be-extracted position of the conveying belt or not and outputting a detection signal.
The theory of operation of this scheme seal feeding mechanism is:
the upper coil seal ring in-place detection module is used: when the position of the sealing ring conveying belt to be taken is detected to be provided with the sealing ring, the driving motor of the synchronous belt is stopped, and the sealing ring at the position is in the following state: can be clamped and transferred by the seal ring transferring structure;
when the in-place detection module of the upper coil sealing ring does not detect the sealing ring in less than the preset time, the synchronous belt driving motor drives the conveying belt to continuously convey forwards and supplement materials to the front end to-be-taken material position;
When the coil feeding in-place detection module does not detect the coil at a time which is more than or equal to the preset time, a material shortage signal is output to remind workers of timely material supplementing.
Compared with the prior art, the seal ring feeding mechanism of this scheme has the advantage that:
the conveyer belt of the sealing ring conveyer belt assembly on the cantilever can hang and store a plurality of sealing rings through the length of the conveyer belt, and can send out the sealing rings one by one to the front end to-be-taken material position. Therefore, the scheme can realize batch discharging and feeding of the sealing rings, and well solves the problem of difficulty existing in the industry.
Drawings
FIG. 1 is a schematic diagram of a membrane gas meter assembly line (top view) in the present embodiment
FIG. 2 is a schematic perspective view of a membrane gas meter assembly line in the present embodiment
FIG. 3 is a schematic diagram of a membrane gas meter assembly line (with NG rack)
FIG. 4 is a schematic diagram of the structure of the upper cover on-line station and the shaft sleeve lubrication station in the film gas meter assembly production line
FIG. 5 is a schematic view showing the structure of an outer magnetic steel assembly station in a membrane gas meter assembly line in the present technical scheme
FIG. 6 is an enlarged view of a portion of an outer magnet assembly station
FIG. 7 is a schematic view of a gluing station of an upper cover in a membrane gas meter assembly line in the present embodiment
FIG. 8 is a schematic diagram showing the structure of the assembly station of the movement set in the membrane gas meter assembly line in the present technical scheme
FIG. 9 is a schematic diagram showing the structure of a lower cover seal ring assembly station in a membrane gas meter assembly line in the present technology
FIG. 10 is a schematic view of a partial structure of a lower cap seal assembly mechanism
FIG. 11 is a schematic view of a lower cover seal ring assembly station in a membrane gas meter assembly line in the present solution
FIG. 12 is a schematic structural view of a seal ring feeding mechanism in a membrane gas meter assembly line in the present technical scheme
FIG. 13 is a schematic diagram of a seal ring transferring structure in a membrane gas meter assembly line in the present embodiment
Fig. 14 is a schematic structural diagram of a seal ring transferring structure in a film gas meter assembly line in the present technical solution, and is labeled as follows:
film type gas meter table: g1 upper cover (G11 valve component), G2 lower cover (G21 shell sealing surface, G22 long bulge and G23 short bulge), G3 outer magnetic steel (G31 plectrum), G4 movement group and G5 sealing ring
Film type gas table assembly line: l1 toroidal support, L2 toroidal guide, L3 conveying driving motor, L4 toroidal driving chain, assembly station (a upper cover feeding station, b shaft sleeve lubrication station (b 1 traversing driving cylinder, b2 pushing cylinder, b3 briquetting, b4 valve group regulation lower pressure cylinder), c outer magnet steel assembly station, d upper cover righting station, e upper cover gluing station, f outer magnet steel regulation station, g movement group assembly station, h lower cover seal assembly station, i seal regulation station, j lower line station), L5 loading seat, loading seat secondary positioning mechanism (L61 rotating rod, L62 bearing seat, L63 middle connecting block, L64 positioning driving cylinder, L65 positioning clamping column), L7 NG article placement support, L8 lower line manipulator
M outer magnet steel assembly devices: outer magnet steel moves and carries arm (M11 gantry support, M12 guide rail, M13 slider, M14 bar mounting panel, M15 lift cylinder, M16 lead screw module assembly), M2 vacuum nozzle, M3 outer magnet steel guide output groove, M4 locating piece (M41U type connects the silo), M5 vibration charging tray, M6 revolving cylinder
N lower cover seal ring assembly devices: the sealing ring horizontally-placed positioning module (N11 sealing ring supporting and positioning flat plate, N12 sealing ring using 180-degree rotary cylinder), lower cover conveying and jacking module (N21 lower cover conveying line, N22 lower cover jacking cylinder, N3 lower cover gesture detecting and adjusting unit (jacking rotary cylinder assembly (N321 jacking rotary block))), lower cover adsorption and transfer module (N41 lower cover vacuum suction nozzle, lower cover adsorption and transfer arm (N421 lower cover sealing ring assembling gantry bracket, N422 lifting cylinder, N423 lower cover using 180-degree rotary cylinder, N424 supporting flat plate));
x sealing ring feeding mechanism: an X1 cantilever, an X2 cantilever supporting structure (an X21 controllable turntable, an X22 turntable bracket (an X221 rectangular supporting frame, an X222 vertical supporting rod, an X223 transverse reinforcing connecting rod, an X224 oblique reinforcing supporting rod and an X225 oblique mounting rod)), an X3 opposite-type laser sensor, an X4 motor jacking cylinder and an X5 synchronous belt driving motor;
y seal ring transferring structure: six-axis robot for Y1 industry, Y2 clamping plate (Y21 fixed surface, Y22 clamping surface (clamping column for Y221 long side, Y222 transverse movable clamping block, cylinder for Y223 transverse clamping, clamping column for Y224 short side, Y225 vertical movable clamping block, cylinder for Y226 vertical clamping, Y227 cylinder section, Y228 cone section));
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The specific implementation method comprises the following steps: as shown in figures 1 to 3 of the drawings,
I. film type gas meter assembly process
The film type gas meter assembly process comprises the following steps:
firstly, setting an assembly quality detection sensor at least one assembly position on a membrane gas meter assembly production line, wherein the assembly quality detection sensor is used for detecting whether an NG state occurs at the assembly position; in addition, NG article placing positions are arranged near the offline position of the film type gas meter assembly production line;
secondly, when the assembly quality detection sensor detects the NG state, the assembly part on the loading seat of the assembly station is marked as an NG article, and the assembly station is started to the offline position: the guide rail conveying mechanism of the film type gas meter surface assembly production line keeps normal conveying beats to convey the loading seat carrying the NG, and the loading seat carrying the NG is not assembled by the subsequent stations any more to be finished parts;
finally, when the loading seat carrying the NG is conveyed to the offline station: and transferring the NG to the NG placing position by using a mechanical arm when the film type gas meter goes off the production line.
Compared with the prior art, the film type gas meter assembly process in the scheme has the advantages that:
1. Even when the NG state is detected by any assembly quality detection sensor, the guide rail conveying mechanism of the whole film type gas meter assembly production line can not stop, and still keeps the normal conveying beat, so that the whole film type gas meter assembly production line can not stop, and the production efficiency can be effectively ensured.
2. The NG is not assembled by the subsequent stations from the assembly station when the NG state is detected to the offline position, so that the NG is in the initial NG state, the subsequent workers can conveniently check the manual state of the NG in the NG position, and the parts which can be online are online again for the assembly of the gas meter; therefore, the production beat of the film type gas meter assembly production line is not affected, and meanwhile, the subsequent processing of the NG can be conveniently carried out.
The NG article placement position comprises a NG article placement bracket;
the NG article placing bracket is integrally arranged independently of a film type gas meter assembly production line;
the NG article placing bracket is arranged on the ground outside the offline position of the guide rail conveying mechanism of the film type gas meter assembly production line;
the NG article placing support is provided with a placing plane for placing a plurality of NG articles.
The NG article placing bracket is arranged in a structure independent of a film type gas meter assembly production line; therefore, the method can flexibly expand and reform the cloth of the existing film type gas meter assembly production line, and has more practicability.
The NG article placing support comprises a supporting frame, a driving wheel, a driven wheel and a conveying belt, wherein the driving wheel and the driven wheel are arranged at the top of the supporting frame; the driving wheel is driven by a driving motor, and the driving motor is electrically connected with a motor controller.
The advantage of adopting above structure is: the coordinate of the XYZ axis of the initial position of the upper surface movement of the conveyor belt can be used as the placement coordinate of the NG article placed on the conveyor belt by the offline manipulator, so that the control of the placement action of the offline manipulator is facilitated to be simplified, and the reliability of the offline manipulator for placing the NG article is improved.
Meanwhile, due to the NG article placing support with the structure, after the NG article is placed by the offline manipulator, the conveyor belt acts and the unique placing coordinates are vacated again to allow the offline manipulator to place the NG article again.
In practice, the drive control for the drive belt can be preferably achieved in two ways:
1. The motor controller is connected with a control system signal of a film type gas meter assembly production line:
thus, the action of the transmission belt can be controlled through time sequence: the NG is firstly placed on the placement coordinates on the conveyor belt by the mechanical arm after the feeding is performed according to the time sequence, and then the motor controller controls the action of the conveyor belt.
2. The motor controller is not connected with a control system of the film type gas meter assembly production line:
in this way, a detection sensor can be arranged on the NG article placement bracket to detect whether the placement coordinates on the conveying belt are empty, if not, the detection sensor is delayed for a plurality of seconds to act after obtaining the detection signal (the plurality of seconds is shorter than the time required by a single beat of the film type gas meter assembly production line).
The assembly station for setting the assembly quality detection sensor is as follows: one or more of an upper cover feeding station, an outer magnetic steel assembling station, an upper cover gluing station, a core assembling station, a sealing ring assembling station and a lower cover assembling station.
Above set up the assembly quality detection sensor at single assembly station or a plurality of assembly stations, can detect the assembly quality of each station to can guarantee the assembly quality of diaphragm type gas table assembly line better.
The assembly quality detection sensor is a photoelectric sensor, the photoelectric sensor is arranged at a station to be detected, and a detection head of the photoelectric sensor faces to an assembly part to be detected on the assembly station.
After the photoelectric sensor is arranged at the corresponding assembly station, the photoelectric sensor can obtain two corresponding different detection signals when the corresponding assembly part is installed or not installed, so that whether the assembly part is installed or not can be judged through the two different detection signals, and whether the NG state occurs or not can be judged according to the judgment.
In implementation, the photoelectric sensor is preferably a laser photoelectric sensor or an optical fiber sensor with stronger anti-interference performance. In this way, a more reliable assembly quality detection signal can be permanently obtained.
II. Film type gas meter assembly production line
Film type gas table assembly line includes:
the top of the annular bracket is provided with four annular rectangular supporting planes with arc-shaped chamfers with the same vertex angles;
the annular rectangular supporting plane is fixedly provided with the annular guide rail which is symmetrical with respect to the transverse center line and the longitudinal center line;
the conveying driving motors are fixedly arranged at the inner corners of the annular support, the output shafts of the conveying driving motors face upwards vertically and coincide with the circle centers of the inner corners, and driving wheels are fixedly sleeved on the output shafts; the driving wheels of the driving motor for conveying are connected with a tensioned annular driving chain in a meshed manner;
The assembly station comprises an upper cover wire-feeding station, an outer magnetic steel assembly station, an upper cover gluing station, a core assembly station, a lower cover sealing ring assembly station and a wire-discharging station which are sequentially distributed from front to back along the annular direction of the annular guide rail and are uniformly arranged at intervals;
the loading seats are uniformly and fixedly arranged on the annular guide rail at intervals, a plurality of loading seats matched with the number of the assembly stations and used for reversely placing and loading the upper covers are arranged on the annular guide rail, each loading seat is slidably arranged on the annular guide rail through a sliding block, and each sliding block is fixedly connected with the annular driving chain through a connecting piece.
Compared with the prior art, the membrane gas meter in this scheme shows assembly line has the advantage:
1. the whole membrane type gas meter assembly production line is in annular layout, the occupied area of the annular layout is smaller, the flexible layout can be better realized according to the field characteristics, and the membrane type gas meter assembly production line has better practicability.
2. The membrane gas meter assembly production line with the annular layout can enable the feeding of the upper cover, the outer magnetic steel, the core group, the lower cover and the sealing ring to be in annular layout, so that the outer space of the annular bracket is fully utilized, and the space utilization rate is improved; meanwhile, the centralized feeding is convenient for the production workshop through an automatic conveying line mode, and the production cost is reduced.
3. The number of the loading seats is matched with the number of the assembly stations, and the loading seats are always arranged on the annular guide rail for circulation and are in an effective utilization state in the whole assembly process. The production line structure in the scheme is more simplified and reasonable, and the number of the loading seats is smaller while the production beat is guaranteed.
In practice, most preferred are: the number of loading seats is 1-3 greater than the number of assembly stations (which may be based on the functional configuration of the expansion portion when different types of products are produced). Less preferred is: the number of loading seats is the same as the number of assembly stations.
In the concrete implementation, an outer magnetic steel assembly mechanism is adopted at an outer magnetic steel assembly station; the movement assembly station adopts a movement assembly mechanism;
each assembly station is arranged in a straight line segment of the annular rectangular support plane.
The straight line section of the annular rectangular supporting plane can better judge the displacement accuracy of the loading seat walking to the straight line section, so that the smooth assembly reliability of each assembly station is better ensured on the premise of ensuring the walking accuracy of the loading seat.
The film type gas meter assembly production line further comprises a sliding support structure, wherein the sliding support structure is used for carrying out sliding support on the annular driving chain; the sliding support structure comprises U-shaped grooves fixedly arranged on each straight section of the annular rectangular support plane, and the lower side surface, the radial outer side surface and the radial inner end surface of the annular driving chain are connected with the bottom of the U-shaped grooves and the opposite two side surfaces in a sliding contact manner.
The sliding support structure can slidably support the annular driving chain, so that deformation of the annular driving chain caused by self gravity is better avoided, and the service life of the annular driving chain is prolonged.
In practice, a lubricating medium (lubricating medium or grease) is applied between the contact surfaces of the U-shaped groove and the endless drive chain.
The annular rectangular supporting plane is of a rectangular structure with two long sides and two short sides, the lower line work stations in all the assembly work stations are arranged on one of the two short sides, and the upper cover gluing work stations are arranged on the other of the two short sides; the rest stations are distributed on the two long sides in sequence.
After the layout is adopted, the upper cover wire feeding station, the outer magnetic steel assembling station, the core group assembling station and the lower cover sealing ring assembling station which need to be fed can be distributed at the outer side positions of the four vertex angles of the annular rectangular supporting plane in a close manner, a large arrangement space is formed at the position, the arrangement of various feeding devices is facilitated, and the layout of the production line is more compact and reasonable.
The membrane type gas meter assembly production line further comprises a loading seat secondary positioning mechanism, and each straight section of the annular bracket is fixedly provided with the loading seat secondary positioning mechanism; each set of secondary positioning mechanism of the loading seat comprises a rotating rod, a bearing seat, an intermediate connecting block, a driving cylinder for positioning and a positioning clamping column;
The two ends of the rotating rod are rotatably arranged on the bearing seat through a bearing respectively, and the bearing seat is fixedly arranged on the radial outer side surface of the annular bracket; the middle connecting block is of a strip-shaped structure as a whole, one end in the length direction is fixedly connected with the rotating rod, and the other end in the length direction is hinged with the outer end of the pushing rod of the driving cylinder for positioning, which is integrally and fixedly arranged on the annular bracket; a pair of locating clamp columns are fixedly arranged on the outer surface of the rotating rod, which is positioned between the two bearing seats, at intervals;
the slide block of each loading seat is provided with a U-shaped positioning clamping groove with a chamfer at the outer end on the radial outer side surface of the annular guide rail;
when each loading seat is correctly positioned at each assembly station, the middle connecting block is driven by the driving cylinder for positioning so as to enable the rotating rod to rotate and enable a pair of positioning clamping columns on the rotating rod to be aligned and clamped into the positioning clamping grooves of the adjacent pair of loading seats.
By adopting the loading seat secondary positioning mechanism, the device can be used for positioning at each beat point: the driving cylinder for positioning drives the middle connecting block to act, so that the rotating rod rotates, the pair of positioning clamping columns are just clamped into the positioning clamping grooves of the adjacent pair of loading seats, and therefore accurate positioning of the loading seats in repeated cyclic movement is achieved, and each time of cyclic movement of each loading seat is guaranteed to be in a correct assembly station.
Meanwhile, when any loading seat is slightly misplaced, the secondary positioning mechanism of the loading seat can drive the rotating rod to rotate through the action of the positioning driving cylinder, and a pair of positioning clamping columns on the rotating rod act on the positioning clamping grooves and can adjust the annular driving chain to slightly move (backward or forward) and enable the loading seat to be in a correct assembly station again.
The upper cover gluing station comprises a support frame fixedly mounted on the inner side of an annular support surrounding area and a four-axis mechanical arm fixedly mounted on the support frame, wherein the lower end of an electric telescopic rod at the outer end of the four-axis mechanical arm forms an executing hand part, and a gluing gun is fixedly mounted on the executing hand part.
After adopting above four-axis arm in this scheme, can utilize four-axis arm can realize the accurate removal on the XYZ axle to better be applicable to the rubber coating operation of the diaphragm type gas meter casing of multiple different models promotes the commonality of this production line.
(for example, new Song ST series or SRH10A series industrial robot or KUKA KUKA KR 6R 500Z 200 model four-axis industrial robot)
The film type gas meter assembly production line further comprises a shaft sleeve lubrication station, wherein the shaft sleeve lubrication station is arranged between the upper cover online station and the outer magnetic steel assembly station;
The shaft sleeve lubrication station comprises a mounting bracket, an upper cover compression unit, a transverse moving unit and a lubrication medium coating unit which are fixedly mounted on the gantry bracket;
the upper cover pressing unit is provided with a vertical telescopic lower pressing part for pressing the upper cover from top to bottom;
the transverse moving unit is provided with a transverse moving part, and the transverse moving part can drive the coating head of the lubricating medium coating unit to be abutted against the inner shaft sleeve of the upper cover.
The shaft sleeve lubrication station is arranged, so that the shaft sleeve can be effectively lubricated before the outer magnetic steel is assembled, the follow-up durable and reliable action after the outer magnetic steel is assembled can be better ensured, and the assembly quality of the membrane type gas meter is better ensured.
The mounting bracket is a gantry bracket, and the top of the mounting bracket is provided with a horizontal supporting frame above the annular guide rail;
the transverse moving unit comprises a transverse moving driving cylinder fixedly arranged on the horizontal supporting frame, and the transverse moving driving cylinder is a linear sliding block type rodless cylinder;
the upper cover pressing unit is fixedly arranged on a sliding block on the transverse moving driving cylinder and comprises a vertical pressing cylinder with a downward push rod, a strip-shaped pressing block is fixedly arranged at the bottom of the pressing cylinder, the length direction of the pressing block is consistent with the width direction of the upper cover, and the length of the pressing block is larger than the width of the upper cover and the sliding block stroke of the transverse moving driving cylinder, so that the pressing block can always press the upper cover when sliding along with the sliding block;
The lubricating medium coating unit is fixedly arranged on the outer side surface of the cylinder for pressing down.
The shaft sleeve lubrication station with the structure has the advantages that:
1. after the production line is started, the transverse moving cylinder can select left and right working positions in advance according to the information of the production order of the company MES, and after the transverse moving cylinder moves in place, the upper cover pressing unit acts according to the information of the assembly position, so that the upper cover can be stably positioned; and the lubricating medium coating unit can be contacted with the shaft sleeve to coat the lubricating medium when the upper cover pressing unit acts, so that the lubrication of the shaft sleeve is completed.
2. The mounting bracket, the transverse moving unit, the upper cover compressing unit and the lubricating medium coating unit are reasonable in structure, accurate and reliable in action realization, and the lubricating quality of the shaft sleeve can be ensured.
The membrane type gas meter assembly production line further comprises a valve assembly pressing module, wherein the valve assembly pressing module comprises a lower pressing cylinder for valve assembly regulation, and a push rod of the lower pressing cylinder for valve assembly regulation is vertically downward and integrally and fixedly installed on the horizontal supporting frame;
and a valve block pressing block for pressing down the valve assembly is fixedly arranged on a push rod of the pressing down cylinder for regulating the valve assembly.
After the valve assembly pressing module is adopted, the space of the shaft sleeve lubrication station can be utilized more fully, the valve assembly in the station upper cover can be aligned through the valve assembly pressing module, the valve assembly is pressed regularly, and the assembly quality of the valve assembly is ensured.
The film type gas meter assembly production line further comprises an upper cover centralizing station, wherein the upper cover centralizing station is arranged between the outer magnetic steel assembly station and the upper cover gluing station;
the upper cover righting station comprises a mounting frame and an upper cover righting lower air cylinder, the top of the mounting frame is arranged above the annular guide rail, and a push rod of the upper cover righting lower air cylinder is vertically downward and integrally and fixedly arranged at the top of the mounting frame;
the upper cover is right with fixed mounting on the push rod of pushing down the cylinder with the briquetting, the length direction of the briquetting is unanimous and the length is greater than the width of upper cover with the width direction of upper cover for the right, the briquetting is used for pushing down the open-top terminal surface of the upper cover that loading seat flip-chip.
Because the outer magnetic steel is contacted with the shaft sleeve in the process of assembling the outer magnetic steel into the inner shaft sleeve of the upper cover, the contact may cause slight deflection of the upper cover of the loading seat, and the generation of the deflection may cause difficulty in ensuring the gluing quality (gluing position and thickness) of the gluing station of the upper cover group. Therefore, after the outer magnetic steel is assembled, the upper cover righting station is arranged, so that the upper cover can be righted, the glued upper cover is ensured to have a consistent and correct posture, and the gluing quality can be ensured effectively and permanently.
When the method is implemented, the film type gas meter assembling production line further comprises an outer magnetic steel regulating station, wherein the outer magnetic steel regulating station is arranged between the upper cover gluing station and the core group assembling station;
the outer magnetic steel straightening station comprises a gantry bracket, a linear sliding block type rodless cylinder, a lifting cylinder and an outer magnetic steel righting rod;
the top of the gantry bracket is provided with a horizontal supporting frame above the annular guide rail;
the sliding block movement direction of the linear sliding block type rodless cylinder is parallel to the length direction of the annular guide rail right below; the lifting cylinder with the downward push rod is fixedly arranged on the slide block of the linear slide block type rodless cylinder;
the push rod of the lifting cylinder is fixedly provided with the outer magnetic steel righting rod;
the lifting cylinder is used for driving the outer magnetic steel centering rod to extend into and withdraw from the upper cover, and when the outer magnetic steel centering rod extends into the upper cover, the linear sliding block type rodless cylinder can drive the outer magnetic steel centering rod to transversely move away from or close to and abut against the end face, deviating from the shaft sleeve, of the outer magnetic steel to realize centering.
According to the technical scheme, the annular guide rail is adopted, four vertex angles of the annular guide rail are identical circular arc-shaped chamfer angles, so that when the loading seat passes through the vertex angles on the annular guide rail, for the diaphragm gas meter, which is loaded on the loading seat, of which the upper cover middle shaft sleeve is positioned on the radial inner side of the annular guide rail, the outer magnetic steel sleeved on the shaft sleeve is easy to slightly move along the radial direction of the annular guide rail under the action of centrifugal force.
Therefore, after the outer magnetic steel straightening station is adopted in the technical scheme, the outer magnetic steel can be pushed and pressed to return to an accurate assembly position through the outer magnetic steel straightening rod, and the assembly quality is effectively ensured.
Concrete real mode of core group assembly station
When the machine core assembly machine is implemented, the machine core assembly station comprises a machine core assembly conveyor belt, a machine core assembly transfer robot, a machine core assembly air outlet lubrication module and a machine core assembly robot.
The machine core group conveying belt is used for conveying the machine core group; the machine core group transfer robot is used for conveying the machine core group on the machine core group conveying belt to the conveying belt of the machine core group air outlet lubrication module, and the conveying belt is two conveying belts which are arranged in parallel at intervals; at least two pairs of clamping blocks are arranged on the outer sides of the left and right sides of the two conveying belts at intervals along the length direction of the conveying belts to clamp the movement groups on the conveying belts; at least two jacking mechanisms are arranged at intervals in the length direction of the gap between the two conveying belts to jack up the core group upwards; the machine core set air outlet lubrication module is fixedly arranged at the front jacking mechanism in the conveying direction of the two conveying belts, and comprises a vertical lifting cylinder, a lubrication disc, a driving motor for rotating the lubrication disc and an oil supply mechanism, wherein a push rod of the vertical lifting cylinder drives the lubrication disc with lubrication medium to be aligned from top to bottom and contacted with the machine core set air outlet, and at the moment, the driving motor drives the lubrication disc to rotate so that the machine core set air outlet is uniformly coated with the lubrication medium, thereby realizing lubrication of the machine core set air outlet;
The core group online robot clamps the core group through the special clamping jaw and conveys the core group into an upper cover on a loading seat of the station.
Detailed description of the drawings with respect to seal normalization stations
When the method is implemented, the film type gas meter assembling production line further comprises a seal ring regulating station, wherein the seal ring regulating station is arranged between the lower cover seal ring assembling station and the offline station;
the seal ring straightening station comprises a cylinder for straightening, a bracket for straightening, a straightening ring and a straightening ring mounting plate;
the push rod of the righting cylinder faces downwards, and the cylinder is fixedly installed through the righting bracket;
the push rod of the righting cylinder is fixedly provided with the righting ring mounting plates, the periphery of the righting ring mounting plates are fixedly connected through connecting upright posts, and the distance between the righting ring and the righting ring mounting plates is larger than the height of the lower cover;
the whole runway type structure that is of righting ring, just the whole cover of righting ring is in the lower cover and when being connected position between the upper cover: the innermost side of the righting ring is spaced from the outer side of the lower cover;
the inner lower side end surface of the centralizing ring is provided with an annular centralizing groove for the edge of the radial outer side of the sealing ring to fall into.
After the sealing ring trimming station is adopted, after the lower cover is packaged and assembled, the sealing ring is pressed down through the sealing ring trimming station, the situation that the sealing ring is askew is effectively prevented, and the assembly quality between the sealing ring lower covers is better ensured.
III, outer magnet steel assembly devices
The outer magnetic steel assembly mechanism comprises an outer magnetic steel transfer arm and a vacuum suction nozzle;
the outer magnetic steel transferring arm is fixedly arranged above the annular guide rail of the membrane type gas meter assembly production line through a bracket, the vacuum suction nozzle is arranged on the executing hand of the outer magnetic steel transferring arm and is used for adsorbing single outer magnetic steel and sleeved on the shaft sleeve of the upper cover under the drive of the outer magnetic steel transferring arm;
the vacuum suction nozzle is fixedly arranged on the rotating part, and the vacuum suction nozzle is arranged on the rotating part; and the executing hand part of the outer magnetic steel transfer arm, the rotating module, the rotating part of the rotating module and the vacuum suction nozzle can jointly extend into the inner space of the upper cover of the diaphragm gas meter.
Compared with the prior art, the outer magnet steel assembly station in this scheme has the advantage that:
1. in the existing mechanism, only the rotating module is added, so that the structure is simpler, and the transformation and realization costs are lower.
2. The rotating part of the rotating module can drive the vacuum suction nozzle to suck the external magnetic steel at-90 degrees (vertically downwards), and realize the opposite alignment with the coaxial axis of the shaft sleeve in the upper cover of the film type gas meter with forward air intake or reverse air intake at 0 degrees or-180 degrees, thereby being capable of being universally applied to the assembly requirement of the external magnetic steel on the film type gas meter with forward air intake (left air intake and right air intake) and reverse air intake (right air intake and left air intake) and realizing cost reduction and efficiency improvement.
The rotating unit is a servo motor or a rotating cylinder.
The servo motor or the rotary cylinder can realize the precise rotary control in the circumferential direction.
The servo motor can adopt a Kelmor AKM1 series synchronous servo motor.
The rotary cylinder may be a rotary oscillating cylinder manufactured by the company SMC of japan and having a model number of CRB2BS20-180 SZ.
The outer magnetic steel transfer arm can adopt an industrial robot. The following structure may also be employed:
the outer magnetic steel transfer arm comprises a gantry bracket, a guide rail, a sliding block, a strip-shaped mounting plate, a lifting cylinder and a screw rod module assembly;
the top of the gantry bracket is provided with a rectangular frame which is horizontally arranged and spans over the annular guide rail of the membrane type gas meter assembly production line;
the guide rail and the screw rod module assembly are fixedly arranged on the upper surfaces of two parallel sides, which are perpendicular to the length direction of the annular guide rail right below, of the rectangular frame; the sliding block is sleeved on the guide rail in a sliding way, and a reciprocating nut on the screw rod module assembly is fixedly connected with the sliding block through the strip-shaped mounting plate;
The push rod of the lifting cylinder faces downwards and is fixedly arranged on the lower surface of the strip-shaped mounting plate, and the push rod of the lifting cylinder forms an executing hand part of the outer magnetic steel transfer arm.
Above outer magnet steel moves the structure of arm, realizes the sideslip through guide rail, lead screw module subassembly for the vacuum suction nozzle can transversely move to the upper cover in need of the installation department directly over the discharge gate department of outer magnet steel. The lifting cylinder can help to smoothly realize vertical lifting and is used for sucking the outer magnetic steel and aligning the outer magnetic steel in the height direction during assembly.
Compared with an industrial robot, the structure of the outer magnetic steel transfer arm has the advantages of lower manufacturing cost and reliable action.
The outer magnetic steel assembly mechanism further comprises an outer magnetic steel assembly detection module, wherein the outer magnetic steel assembly detection module comprises a photoelectric sensor, the photoelectric sensor is fixedly arranged on the gantry bracket, and a probe of the photoelectric sensor is opposite to the radial outer side face of the inner shaft sleeve of the upper cover of the loading seat of the outer magnetic steel assembly station.
After the outer magnetic steel assembly detection module (not shown in the drawing) is adopted, different distance values can be detected through the photoelectric sensor before and after the outer magnetic steel assembly, so that whether the outer magnetic steel is assembled in place or not can be reliably judged.
In practice, the photosensor is preferably a laser photosensor with higher immunity to interference (e.g., a small LR-X series laser sensor manufactured by kenshi corporation) or an optical fiber sensor. In this way, a more reliable assembly quality detection signal can be permanently obtained.
The outer magnetic steel assembly mechanism further comprises an outer magnetic steel feeding module, wherein the outer magnetic steel feeding module comprises a vibration feeding disc, an outer magnetic steel guiding output groove and a positioning block;
the input end of the outer magnetic steel guide output groove is connected with the discharge port of the vibration feeding disc, a positioning block is arranged at the output end of the outer magnetic steel guide output groove, a U-shaped receiving groove capable of containing single outer magnetic steel is arranged on the upper surface of the positioning block, and the opening end of the U-shaped receiving groove is communicated with the output end of the outer magnetic steel guide output groove.
After the vibration feeding disc is adopted, the outer magnetic steels can be fed in batches and fed to the outer magnetic steel guiding and outputting grooves one by one, and the outer magnetic steel guiding and outputting grooves guide the outer magnetic steels to the positioning blocks one by one, so that the vacuum suction nozzle can accurately suck single outer magnetic steel.
The outer magnetic steel feeding module further comprises an outer magnetic steel jacking cylinder;
perforations are formed in the bottom of the U-shaped receiving groove and are concentric with the outer magnetic steel;
The outer magnetic steel jacking cylinder is fixed on the lower surface of the positioning block, and a push rod shaft of the jacking cylinder can withdraw from or penetrate through the through hole and is inserted into the shaft hole of the outer magnetic steel; the outer magnetic steel jacking cylinder is used for jacking the outer magnetic steel in the U-shaped receiving groove.
After the outer magnetic steel jacking cylinder (not shown in the drawing) is arranged, the outer magnetic steel in the U-shaped receiving groove can be jacked to the designed height through the outer magnetic steel jacking cylinder, the magnetic steel to be taken and the magnetic steel in the feeding groove are separated to avoid the influence of mutual overlapping, so that the grabbing is ensured, and the sucking reliability is ensured; meanwhile, the structure of the outer magnetic steel assembly mechanism can be simplified by the design, and the manufacturing cost of the assembly mechanism is reduced.
The outer magnetic steel assembly mechanism further comprises an outer magnetic steel posture adjustment module (not shown in the figure), and the outer magnetic steel posture adjustment module is integrally and fixedly arranged at the position extending to the outer side of the positioning block along the symmetrical center line of the U-shaped receiving groove of the positioning block;
the external magnetic steel posture adjustment module comprises a U-shaped fork, an adjustment cylinder and a cylinder bracket;
the adjusting cylinder is fixedly supported through the cylinder support, the U-shaped fork is fixedly arranged on the push rod of the adjusting cylinder, and the width of a U-shaped opening of the U-shaped fork is matched with the outer diameter of a shaft with a shifting piece on the outer magnetic steel;
And under the pushing of the push rod of the adjusting cylinder, the two end faces of the U-shaped opening of the U-shaped fork are used for pushing the poking piece on the outer magnetic steel along the direction of the symmetrical central line of the U-shaped receiving groove, so that the posture of the outer magnetic steel before assembly is adjusted.
After this technical scheme adopted above outer magnet steel gesture adjustment module, can push away the plectrum on the outer magnet steel through the stretching out of U type fork, avoid the plectrum on the outer magnet steel to be in the positive left or right direction (regard the symmetry center line of U type receiving groove as the positive left or right of reference) to avoid making it after assembling to the axle sleeve because of the plectrum on the outer magnet steel is in the positive left or right direction: after the subsequent movement assembly station is installed into the movement, the movement assembly station is easily contacted with a transmission structure matched with a shifting piece on the outer magnetic steel on the movement in a hard touch way, so that the movement assembly station is damaged or broken.
Therefore, after the external magnetic steel attitude adjusting module is adopted, the assembly quality of the external magnetic steel and the subsequent movement can be effectively ensured, and the assembly quality of the watch is better ensured.
IV, lower cover seal ring assembly devices
Lower lid seal ring assembly devices includes:
the sealing ring flat-laying positioning module is provided with a sealing ring supporting and positioning flat plate, a sealing ring inserting position for vertically inserting the sealing ring is arranged on the sealing ring supporting and positioning flat plate, a circle of positioning step holes for inserting the inverted sealing ring are formed in the sealing ring inserting position, the step surfaces of the positioning step holes are contacted with the lower end surface of the sealing ring, and the hollow parts inside the positioning step holes can be used for completely penetrating the inverted lower cover from bottom to top;
The lower cover conveying jacking module is provided with a lower cover conveying line and a lower cover jacking cylinder, and an assembly jacking point is arranged on the rear side of the lower cover conveying line in the advancing direction: when the lower cover is conveyed to the assembly jacking point, the lower cover jacking cylinder is used for jacking the lower cover at the assembly jacking point and penetrates through the positioning step hole on the sealing ring supporting and positioning flat plate, so that the inner convex edge at the upper end of the inverted sealing ring is lapped to the connecting flanging of the lower cover;
the lower cover adsorption transfer module is provided with a lower cover adsorption transfer arm provided with a vacuum suction nozzle for the lower cover, and the lower cover is transferred to an upper cover on a loading seat of a lower cover packaging assembly station to be directly opposite to and released from the upper cover after being sucked by the vacuum suction nozzle to the top surface of the inverted lower cover, so that the upper line assembly of the lower cover sealing ring is completed.
The lower cover seal ring assembly mechanism in the scheme can realize the following more reasonable assembly procedures and better assembly quality, and the specific assembly procedures are as follows:
firstly, a sealing ring horizontally-placed positioning module is adopted to firstly load the sealing ring and finish accurate positioning;
secondly, the lower cover conveying and jacking module jacks the lower cover conveyed in place into a positioning step hole on a sealing ring supporting and positioning flat plate in the sealing ring flat positioning module from bottom to top through a lower cover jacking cylinder; because the hollow part with the structural characteristic of the inside of the positioning step hole is used for the lower cover to completely penetrate from bottom to top (namely, a gap is reserved between the inner side surface of the positioning step hole and the outer side surface of the shell sealing surface of the lower cover), scraping between the outer side surface of the lower cover in the circumferential direction and the sealing ring supporting and positioning flat plate can be effectively avoided, and the effect of better protecting the appearance of the lower cover is achieved;
Finally, after the lower cover is lifted in place, the lower cover adsorption transfer module can be used for sucking and transferring the lower cover and the sealing ring, and the upper line assembly of the lower cover and the sealing ring is completed.
Compared with the prior art, the lower cover seal ring assembly mechanism of the scheme has the advantages that:
the upper cover sealing ring and lower cover sealing ring assembly mechanism is composed of a simpler structure, and the manufacturing cost is lower; meanwhile, the assembly process between the lower cover sealing rings can be more reasonable, the sealing rings are sleeved after the sealing rings are positioned firstly and then the lower cover moves to the proper position to lift, the combination between the sealing rings and the two assembly parts of the lower cover is realized, the two assembly parts can be installed at one time by the lower cover adsorption transfer module finally, and the assembly quality of the lower cover sealing rings is better ensured.
In practice, the top edge of the positioning step hole is provided with a chamfer. After the chamfer is arranged, the accuracy required by the alignment loading of the sealing ring on the sealing ring supporting and positioning flat plate can be reduced, and the accuracy of loading the sealing ring on the sealing ring supporting and positioning flat plate is improved.
And a blocking block positioned above the lower cover conveying line is arranged at the position of the assembly jacking point.
The setting of the blocking block can prevent the lower cover on the lower cover conveying line from continuously moving, thereby realizing accurate positioning and reducing the control difficulty of utilizing the lower cover conveying line to control the displacement of the lower cover.
And positioning holes are formed in the peripheral surface, located outside the upper end of the positioning step hole, of the sealing ring supporting and positioning flat plate.
The positioning holes can be matched with corresponding guide posts (namely, the clamping posts for the short sides and the conical barrel sections in the clamping posts for the long sides in the sealing ring transferring and taking structure) on the sealing ring transferring and taking structure to realize accurate positioning, so that the sealing ring can be accurately fed.
The seal ring supporting and positioning flat plate is of a strip-shaped structure, and the seal ring inserting positions are arranged at the two end positions of the seal ring supporting and positioning flat plate in a mirror symmetry mode along the length direction;
the sealing ring horizontally-placed positioning module further comprises a 180-degree rotary cylinder for the sealing ring, the sealing ring supporting and positioning flat plate is fixed on a rotary table of the 180-degree rotary cylinder for the sealing ring, and the middle point of the sealing ring supporting and positioning flat plate in the length direction is overlapped with the axial lead of the rotary table of the 180-degree rotary cylinder for the sealing ring;
the sealing ring is formed into a sealing ring feeding level by 0 degree of a rotary table of a 180-degree rotary cylinder, and the sealing ring is positioned right above the assembly lifting point by 180 degrees.
Therefore, the feeding of the sealing ring in unit time and the assembling beat between the sealing ring and the lower cover can be improved, and the assembling speed between the sealing ring and the lower cover can be accelerated.
The lower cover adsorption transfer arm comprises a lower cover sealing ring assembly gantry bracket, and the top frame of the lower cover sealing ring assembly gantry bracket is positioned above an annular guide rail of a membrane type gas meter assembly production line;
The lower cover adsorption transfer arm also comprises a lifting cylinder, a 180-degree rotary cylinder for the lower cover and a strip-shaped support flat plate; the push rod of the lifting cylinder faces downwards and is vertically and fixedly arranged on the lower side face of the top frame of the gantry bracket for assembling the lower cover sealing ring; the 180-degree rotary cylinder for the lower cover is fixedly arranged on the surface of the lower side of the push rod of the lifting cylinder; the supporting flat plate is fixedly arranged on the rotary table of the 180-degree rotary cylinder for the lower cover, and the middle point of the supporting flat plate is overlapped with the axial lead of the rotary table of the 180-degree rotary cylinder for the lower cover; the vacuum suction nozzles for the lower covers are fixedly arranged at the lower sides of the two ends of the supporting flat plate in the length direction;
the lower cover is a lower cover sealing ring sucking position formed by 0 degree of a rotary table of a 180-degree rotary cylinder, and 180 degrees is an upper line assembling position of the lower cover sealing ring.
Therefore, the initial assembly between the lower cover and the sealing ring in unit time can be improved, the assembly beat of the upper line assembly can be integrally completed by the initial assembly between the lower cover and the sealing ring, and the assembly efficiency is improved.
The length direction of the lower cover conveyed on the lower cover conveying line is consistent with the conveying direction of the conveying belt;
the lower cover conveying jacking module further comprises a lower cover gesture detection and adjustment unit; the lower cover posture detection and adjustment unit is arranged at the front side of the lower cover conveying line in the advancing direction and is provided with a lower cover posture detection and adjustment position;
The lower cover gesture detection and adjustment unit comprises a controllable stop block, an image acquisition sensor, a gesture detection controller and a jacking rotary cylinder assembly;
the controllable stop block can be lifted vertically and can be used for blocking or releasing the lower cover conveyed on the lower cover conveying line;
the image acquisition sensor is fixedly arranged at the lateral side or right above the lower cover conveying line, a camera of the image acquisition sensor is used for shooting video signals of long bulges and short bulges on a shell sealing surface of the lower cover to the gesture detection controller, and the gesture detection controller is used for judging the front-back sequence of the long bulges and the short bulges on the shell sealing surface of the lower cover in the conveying direction of the lower cover conveying line;
the jacking rotary cylinder assembly comprises a vertical cylinder with an upward push rod and a 180-degree rotary cylinder fixedly arranged at the upper end of the push rod, and a strip-shaped jacking block is fixedly arranged on a rotary table of the 180-degree rotary cylinder; the shape of the top rotating block is matched with the shape and the size of the inner top of the lower cover.
The working principle of the lower cover gesture detection and adjustment unit is as follows:
firstly, blocking the front side of a lower cover on a conveyor belt by using a controllable stop block;
next, an image acquisition sensor (an industrial camera, such as a low illumination camera, which can increase illumination lamp light filling; not shown in the drawing) shoots the sequence of the long protrusions and the short protrusions on the sealing surface of the shell on the lower cover in the conveying direction of the conveying belt; judging the positions of a long bracket and a short bracket on the movement group to be assembled in the upper cover (the long bulge needs to be matched with the long bracket and the short bulge needs to be matched with the short bracket);
Then, when the long bulge/short bulge is not aligned with the long bracket/short bracket one by one, the gesture detection controller sends a control signal to the jacking rotary cylinder assembly to rotate 180 degrees to adjust the gesture;
finally, the long bulges/short bulges are ensured not to be opposite to the long brackets/short brackets one by one, and the controllable stop block retreats and allows the lower cover on the conveying belt to pass through.
Therefore, the lower cover gesture detection and adjustment unit is arranged, and the detection and adjustment of the lower cover gesture can be automatically completed without manual intervention to judge and adjust whether the long bulge/short bulge is not right opposite to the long support/short support, so that the intellectualization and the correctness of the lower cover assembly are obviously improved.
The lower cover seal ring assembly mechanism further comprises a seal ring feeding structure and a seal ring transferring structure.
V-shaped seal ring feeding mechanism
The seal ring feeding mechanism comprises a cantilever, a cantilever supporting structure and an upper coil seal ring in-place detection module;
the rear end of the cantilever is fixedly arranged on the cantilever supporting structure; the front section of the cantilever is provided with a hanging seal ring conveying belt assembly, a plurality of seal rings can be sleeved on a conveying belt of the seal ring conveying belt assembly in parallel, and the seal rings can be output one by one to the front end direction of the conveying belt under the drive of a synchronous belt driving motor;
The upper coil seal ring in-place detection module is used for detecting whether a seal ring exists at a front end to-be-extracted position of the conveying belt or not and outputting a detection signal.
The theory of operation of this scheme seal feeding mechanism is:
the upper coil seal ring in-place detection module is used: when the position of the sealing ring conveying belt to be taken is detected to be provided with the sealing ring, the driving motor of the synchronous belt is stopped, and the sealing ring at the position is in the following state: can be clamped and transferred by the seal ring transferring structure;
when the in-place detection module of the upper coil sealing ring does not detect the sealing ring in less than the preset time, the synchronous belt driving motor drives the conveying belt to continuously convey forwards and supplement materials to the front end to-be-taken material position;
when the coil feeding in-place detection module does not detect the coil at a time which is more than or equal to the preset time, a material shortage signal is output to remind workers of timely material supplementing.
Compared with the prior art, the seal ring feeding mechanism of this scheme has the advantage that:
the conveyer belt of the sealing ring conveyer belt assembly on the cantilever can hang and store a plurality of sealing rings through the length of the conveyer belt, and can send out the sealing rings one by one to the front end to-be-taken material position. Therefore, the scheme can realize batch discharging and feeding of the sealing rings, and well solves the problem of difficulty existing in the industry.
In the implementation process, a stop block is preferably fixedly arranged at the front end of the conveying belt at the position to be taken out, and is used for resisting and limiting the sealing ring, so that the sealing ring can be simply and reliably positioned at the stop block position and is used for receiving the detection of the in-place detection module of the upper coil sealing ring.
When the number of the cantilevers is single, the synchronous belt driving motor can be directly and fixedly arranged on the side support plate frame of the seal ring conveyer belt assembly, and the output shaft of the synchronous belt driving motor is in driving connection (connected through belt or gear engagement) with the shaft of the driving wheel in the seal ring conveyer belt assembly.
In the implementation process, the upper coil seal ring in-place detection module can adopt a photoelectric sensor or a proximity sensor, and whether the position has a seal ring can be judged through signal change generated by the sensor in a specified time (measured according to the moving speed and the distance of the conveying belt).
The cantilever support structure comprises a controllable turntable and a turntable bracket; the rear side of the controllable turntable is rotatably arranged on the turntable support, and a turntable driving motor for driving the controllable turntable to rotate is fixedly arranged on the turntable support;
at least two cantilevers are uniformly spaced along the circumference of the front end face of the controllable turntable and are vertically and fixedly arranged, and the cantilever which rotates to the lowest side along the controllable turntable in all the cantilevers is a discharging arm.
The cantilever support structure has the advantages that:
1. through the controllable turntable and the at least two cantilevers fixedly arranged on the controllable turntable, the number of the cantilevers and the number of the sealing rings loaded on the cantilevers can be doubled. The method ensures that the material can be removed for a longer time after single loading, and prolongs the continuous and reliable feeding and assembling time of the sealing ring.
2. After the discharging arm is arranged, the material shortage cantilever can be rapidly fed in time when the discharging arm discharges materials; therefore, the stop is not needed, and the production beat of the seal ring and the surface table assembly is effectively ensured.
The seal ring feeding mechanism further comprises a motor jacking cylinder, and the motor jacking cylinder is fixedly installed on the turntable support below the controllable turntable through a support;
the push rod of the motor jacking cylinder faces upwards, the synchronous belt driving motor is fixedly arranged on the push rod, and an output gear of the synchronous belt driving motor can be meshed and connected with driving teeth arranged on the lower side of the conveying belt of the discharging arm under the pushing of the motor jacking cylinder.
After the structure comprising the motor jacking cylinder is adopted, a set of synchronous belt driving motor can be adopted to be matched and connected with the conveying belts of all the discharging arms, and the driving of the conveying belts can be realized;
therefore, the driving structure of the conveying belt of the discharging arm can be simplified, the cost for manufacturing the seal ring feeding mechanism can be saved, and the comprehensive using effect and the economic benefit are better.
The lower part of the turntable bracket is provided with a rectangular supporting frame;
The upper sections of the pair of vertical supporting rods form a mounting part for the controllable turntable to rotate and mount.
The structure has the advantages that:
1. the fixed connection structure of the pair of vertical supporting rods and the transverse reinforcing connecting rod can improve the firmness of integral connection and realize the reliable support of the controllable turntable.
2. The lower part of the turntable support is provided with the rectangular supporting frame, so that the control host of the assembly line can be loaded by utilizing the inner part or the top space of the rectangular supporting frame, the full utilization of the space is realized, and the gravity center is lower and the bottom is more stable. Meanwhile, the rectangular supporting frame can also enable the bottom of the turntable support to have a larger contact area with the ground, so that a more stable turntable supporting effect can be achieved.
A pair of oblique reinforcing support rods are fixedly arranged between the upper sections of the pair of vertical support rods and the top of the rectangular body type support frame;
the middle parts of the pair of oblique reinforcing support rods in the length direction are fixedly provided with a pair of oblique mounting rods, and the upper ends of the pair of oblique mounting rods are fixedly provided with the upper coil seal ring in-place detection module.
After the pair of diagonal reinforcing support rods are adopted to support the pair of vertical support rods, the diagonal reinforcing support rods and the tops of the rectangular support frames form a triangular stable connection structure, and the turntable support is ensured to be durable, firm and reliable.
In addition, the pair of oblique mounting rods are easy to mount, and the upper coil seal ring in-place detection module at the upper end positions of the pair of oblique mounting rods has a simple and reliable supporting structure and is in an ideal detection position.
The upper coil sealing ring in-place detection module is a correlation photoelectric sensor facing to the side edge of the sealing ring at the position to be taken at the front end of the conveying belt.
In practice, the correlation type photoelectric sensor may be a correlation type laser sensor or an optical fiber sensor.
The seal ring feeding mechanism further comprises a seal ring transferring structure, and the seal ring transferring structure is used for clamping and transferring a single seal ring at the front end of the conveying belt to be taken out to the lower cover seal ring assembling mechanism.
VI, seal ring transferring and taking structure
The seal ring transferring structure comprises a robot with clamping jaws;
the robot is an industrial six-axis robot, and the clamping jaw is fixedly arranged on an executing hand of the industrial six-axis robot;
The clamping jaw comprises a rectangular clamping plate, wherein one plate surface of the clamping plate is a fixed surface for an execution hand of the industrial six-axis robot, and the other plate surface is a clamping surface;
a pair of long sides of the clamping surface: one long side is fixedly provided with a convex long side clamping column, the other long side is provided with a transverse movable clamping block capable of reciprocating along the width direction of the clamping plate, the fixed surface of the clamping plate is fixedly provided with a transverse clamping cylinder, and the transverse movable clamping block is fixedly arranged on a push rod of the transverse clamping cylinder;
a pair of short sides at the clamping face: wherein, the upper short edge is fixedly provided with a convex short edge clamping column; a vertical movable clamping block capable of reciprocating along the length direction of the clamping plate is arranged on the lower short side, a vertical clamping cylinder is fixedly arranged on the lower side of the fixed surface of the clamping plate, and the vertical movable clamping block is fixedly arranged on a push rod of the vertical clamping cylinder;
the rated thrust of the vertical clamping cylinder is larger than that of the horizontal clamping cylinder.
The motion process of the seal ring transferring and taking structure in the scheme is as follows:
Firstly, a hand is executed to drive the clamping plate to vertically face and approach the sealing ring;
secondly, the long side, the transverse movable clamping blocks, the short side, the clamping columns and the vertical movable clamping blocks which are arranged on the periphery of the clamping plate surround the hanging sealing ring;
next, a cylinder for transverse clamping drives a transversely movable clamping block and a clamping column for a long side to realize transverse clamping of the sealing ring, and a transverse clamping effect is provided for preliminarily clamping the sealing ring;
and because "the rated thrust of cylinder for vertical centre gripping is greater than the rated thrust of cylinder for horizontal centre gripping", so the cylinder for vertical centre gripping can drive vertical movable grip block and continue to move up for the last minor face of seal can break away from the cantilever and realize unsettling, until: the cylinder for vertical clamping is continuously driven until the short edge of the top of the sealing ring is contacted with the clamping column for the short edge, so that vertical clamping is realized.
Finally, the industrial six-axis robot can flatly place the clamped sealing ring to a preset position to finish the feeding of the sealing ring.
From the above, the sealing ring transferring structure in the scheme has the advantages that:
1. the seal ring material taking structure and process are ingenious, and can achieve better moving, taking and protecting effects
This scheme seals and moves gets structure has adopted ingenious structural design to realize:
Firstly, the sealing ring hung by the cantilever can be separated from the cantilever and suspended in the air, so that collision or friction between the sealing ring and the cantilever in the process of taking materials is avoided, the posture change in the process of transferring and taking the sealing ring is avoided, the sealing ring and the cantilever structure are well protected, and the protection effect is better.
2. The clamping jaw structure can wrap around the sealing ring to clamp the sealing ring, so that a reliable clamping effect can be obtained, and reliable feeding of the sealing ring is ensured.
Two clamping columns for the long side are arranged on the long side of the clamping plate at intervals along the same straight line direction parallel to the long side; two short-side clamping columns are arranged on the short side of the clamping plate at intervals along the same straight line direction parallel to the short side.
The clamping columns for the long sides and the clamping columns for the short sides are arranged in pairs, so that multipoint contact connection can be formed on the long sides and the short sides of the sealing ring, and the clamping reliability of the sealing ring is further improved.
The long-side clamping column and the short-side clamping column are respectively of a two-section structure with a cylindrical section and a conical section in the axial direction of the clamping column; the cylindrical section is a clamping section close to the clamping plate, and the length of the cylindrical section is larger than the thickness of the sealing ring; the outer diameter of the cone-shaped section, which axially deviates from the cylindrical section, is gradually reduced.
The clamping column for the long side and the clamping column for the short side have the advantages of simple structure and easiness in processing.
Meanwhile, after the structure is adopted, the cylindrical sections of the long-side clamping column and the short-side clamping column can be used for clamping the sealing ring; and the conical sections of the clamping columns for the long side and the clamping columns for the short side can be matched with positioning step holes which are arranged on the sealing ring feeding tool (namely, the sealing ring supporting and positioning flat plate in the sealing ring flat-positioning module) in a one-to-one correspondence manner, so that the sealing ring is ensured to be fed accurately. Thereby having better practical effect.
In practice, the long side clamping posts and the short side clamping posts are preferably fastened to the clamping plate by threads.
And limiting pits for falling of the side edges of the sealing ring are formed in the inner side surfaces of the cylindrical sections of the long-side clamping columns and the short-side clamping columns, which are in contact with the sealing ring in the circumferential direction.
The structure setting of above spacing pit can play spacing effect at the sealing ring and move getting the in-process to can more effectually avoid the sealing ring to snatch the in-process because the extrusion leads to shifting, drop even, promote the sealing ring and snatch and shift the reliability.
The area, which is positioned outside the actuating hand part, the transverse clamping cylinder and the vertical clamping cylinder of the industrial six-axis robot, on the plate surface of the clamping plate is provided with a hollowed-out structure.
The hollow structure on the clamping plate can help to reduce the weight of the clamping plate (the load of the robot), save manufacturing materials and reduce cost.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and improvements made by those skilled in the art without departing from the present technical solution shall be considered as falling within the scope of the claims.

Claims (7)

1. The seal ring feeding mechanism is characterized by comprising a cantilever, a cantilever supporting structure and an upper wire seal ring in-place detection module;
the rear end of the cantilever is fixedly arranged on the cantilever supporting structure; the front section of the cantilever is provided with a hanging seal ring conveying belt assembly, a plurality of seal rings can be sleeved on a conveying belt of the seal ring conveying belt assembly in parallel, and the seal rings can be output one by one to the front end direction of the conveying belt under the drive of a synchronous belt driving motor;
the upper coil seal ring in-place detection module is used for detecting whether a seal ring exists at a front end to-be-extracted position of the conveying belt or not and outputting a detection signal.
2. The seal ring feed mechanism of claim 1, wherein the cantilever support structure comprises a controllable turntable and a turntable support; the rear side of the controllable turntable is rotatably arranged on the turntable support, and a turntable driving motor for driving the controllable turntable to rotate is fixedly arranged on the turntable support;
At least two cantilevers are uniformly spaced along the circumference of the front end face of the controllable turntable and are vertically and fixedly arranged, and the cantilever which rotates to the lowest side along the controllable turntable in all the cantilevers is a discharging arm.
3. The seal ring feeding mechanism according to claim 2, further comprising a motor jacking cylinder fixedly mounted on the turntable support below the controllable turntable through a support;
the push rod of the motor jacking cylinder faces upwards, the synchronous belt driving motor is fixedly arranged on the push rod, and an output gear of the synchronous belt driving motor can be meshed and connected with driving teeth arranged on the lower side of the conveying belt of the discharging arm under the pushing of the motor jacking cylinder.
4. The seal ring feeding mechanism according to claim 2, wherein the lower part of the turntable support has a rectangular body type supporting frame;
the upper sections of the pair of vertical supporting rods form a mounting part for the controllable turntable to rotate and mount.
5. The seal ring feeding mechanism according to claim 4, wherein a pair of oblique reinforcing support rods are fixedly installed between the upper sections of the pair of vertical support rods and the top of the rectangular body type support frame;
the middle parts of the pair of oblique reinforcing support rods in the length direction are fixedly provided with a pair of oblique mounting rods, and the upper ends of the pair of oblique mounting rods are fixedly provided with the upper coil seal ring in-place detection module.
6. The seal ring feeding mechanism according to claim 5, wherein the upper coil seal ring in-place detection module is a correlation photoelectric sensor facing the seal ring side edge at the position to be taken at the front end of the conveyor belt.
7. The seal feed mechanism of any one of claims 1 to 6, further comprising a seal transfer structure for transferring a single seal clip at a front end of the conveyor to be picked up location into the lower cap seal assembly mechanism.
CN202311324084.XA 2023-10-13 2023-10-13 Seal ring feeding mechanism Pending CN117163596A (en)

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CN202311324084.XA CN117163596A (en) 2023-10-13 2023-10-13 Seal ring feeding mechanism

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Application Number Priority Date Filing Date Title
CN202311324084.XA CN117163596A (en) 2023-10-13 2023-10-13 Seal ring feeding mechanism

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CN117163596A true CN117163596A (en) 2023-12-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117719844A (en) * 2024-01-31 2024-03-19 重庆聚力智联科技有限公司 Gas table seal ring feed equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117719844A (en) * 2024-01-31 2024-03-19 重庆聚力智联科技有限公司 Gas table seal ring feed equipment

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