CN108048995A - 一种耐久阻燃针织棉的制备方法 - Google Patents

一种耐久阻燃针织棉的制备方法 Download PDF

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CN108048995A
CN108048995A CN201711199160.3A CN201711199160A CN108048995A CN 108048995 A CN108048995 A CN 108048995A CN 201711199160 A CN201711199160 A CN 201711199160A CN 108048995 A CN108048995 A CN 108048995A
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cotton
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靳云平
金辉
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Xinxiang Patron Saint Special Fabric Co Ltd
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    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
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    • D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with hydrogen peroxide or peroxides of metals; with persulfuric, permanganic, pernitric, percarbonic acids or their salts
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    • D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/44—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen containing nitrogen and phosphorus
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    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
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    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/22—Polymers or copolymers of halogenated mono-olefins
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    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/04—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons
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    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
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Abstract

本发明涉及一种耐久阻燃针织棉的制备方法，包括以下步骤：（1）纱线成分配比：10~50wt%高强维纶纤维、30~50wt%棉纤维和10~30wt%阻燃PTFE纤维；（2）纺纱：各成分混配均匀一致，棉纤维采用长绒棉，纺纱方式采用赛络纺工艺；（3）织布：采用喷气织机或箭杆织机；（4）接着依次按照如下流程进行：烧毛→退浆、煮练、漂白→丝光→染色→阻燃→氨熏→氧化→水洗→预缩→检验包装。该工艺充分利用了三种高性能纤维的特点，实现了优势互补，成功开发出来一种高强、耐磨、阻燃面料，手感柔软，透气性好，穿着舒适。

Description

一种耐久阻燃针织棉的制备方法
技术领域
本发明属于阻燃面料的制备工艺技术领域，具体涉及一种耐久阻燃针织棉的制备方法。
背景技术
随着我国的经济发展，各类场所火灾报道频繁，人们防范意识逐步提高，国家相关法律法规标准相继出台。对防火阻燃织物要求和需求也逐年增加，特别是在石油、电力、煤矿、炼油、化工等易燃易爆场所，人们对避火逃生的阻燃服装有着迫切的需求。由于高阻燃纤维价格高，目前市场上的阻燃服装大多采用棉后整理，其加工形式主要是浸轧焙烘法、浸渍烘燥法、涂层法、有机溶剂法等，所用阻燃剂一般是卤系、磷系等，大部分具有较大毒性，所整理的织物甲醛含量偏高，手感硬、强力损伤大、穿着不舒适、不耐水洗等，严重制约了阻燃服装品质的提高和使用。
中国专利申请《阻燃抗静电纱线及其加工方法》(专利申请号：200810156713.1，公开号CN 101377027A)中公开了一种阻燃抗静电纱线及其加工方法，该阻燃抗静电纱线的原料为间位芳纶纤维70～95％，对位芳纶纤维3～28％，抗静电纤维1.5～4％；该阻燃抗静电纱线中纤维配比较合理，织物阻燃效果好，但该纱线价格较高，不适合我国现有国情，无法被广泛使用。
发明内容
本发明针对现有技术中存在的不足之处，提供一种耐久阻燃针织棉的制备方法，该工艺制作的面料价格低廉、优异的回弹性、舒适透气性好、具有永久阻燃性，适用于消防工装。
本发明的目的是以下述方式实现的：
本发明提供了一种耐久阻燃针织棉的制备方法，包括以下步骤：
（1）纱线成分配比：10~50wt%高强维纶纤维、30~50wt%棉纤维和10~30wt%阻燃PTFE纤维；（2）纺纱：各成分混配均匀一致，棉纤维采用长绒棉，纺纱方式采用赛络纺工艺；（3）织布：采用喷气织机或箭杆织机；（4）接着依次按照如下流程进行：烧毛→退浆、煮练、漂白→丝光→染色→阻燃→氨熏→氧化→水洗→预缩→检验包装。
根据权利要求1所述的耐久阻燃针织棉的制备方法，步骤（1）中纱线成分配比：40wt%高强维纶纤维、30wt%棉纤维和30wt%阻燃PTFE纤维。
根据上述的耐久阻燃针织棉的制备方法，步骤（5）中阻燃过程中用的阻燃剂由如下成分制成：四羟甲基氯化磷尿素缩合物 300～400g/l、渗透剂JFC 1～3g/l、柔软剂 10～20g/l和27%双氧水3～10g/l。
根据上述的耐久阻燃针织棉的制备方法的制备方法，步骤（5）中阻燃过程中用的阻燃剂由如下成分制成：四羟甲基氯化磷尿素缩合物 360g/l、渗透剂JFC 2.5g/l、柔软剂18g/l和27%双氧水5g/l。
与现有技术相比，本发明的有益效果：
本发明提供的工艺制作的面料价格低廉、优异的回弹性、舒适透气性好、具有永久阻燃性，适用于消防工装。
具体实施方式
实施例1：
本发明提供了一种耐久阻燃针织棉的制备方法，包括以下步骤：
（1）纱线成分配比：10~50wt%高强维纶纤维、30~50wt%棉纤维和10~30wt%阻燃PTFE纤维；（2）纺纱：各成分混配均匀一致，棉纤维采用长绒棉，纺纱方式采用赛络纺工艺；（3）织布：采用喷气织机或箭杆织机；（4）接着依次按照如下流程进行：烧毛→退浆、煮练、漂白→丝光→染色→阻燃→氨熏→氧化→水洗→预缩→检验包装。
根据上述的耐久阻燃针织棉的制备方法的制备方法，步骤（5）中阻燃过程中用的阻燃剂由如下成分制成：四羟甲基氯化磷尿素缩合物 300～400g/l、渗透剂JFC 1～3g/l、柔软剂 10～20g/l和27%双氧水3～10g/l。
实施例2：
与实施例1相同部分不再重述，不同之处在于：步骤（1）中纱线成分配比：步骤（1）中纱线成分配比：40wt%高强维纶纤维、30wt%棉纤维和30wt%阻燃PTFE纤维。
实施例3：
与实施例1相同部分不再重述，不同之处在于：步骤（5）中阻燃过程中用的阻燃剂由如下成分制成：四羟甲基氯化磷尿素缩合物 360g/l、渗透剂JFC 2.5g/l、柔软剂 18g/l和27%双氧水5g/l。
以上所述的仅是本发明的优选实施方式，应当指出，对于本领域的技术人员来说，在不脱离本发明整体构思前提下，还可以作出若干改变和改进，这些也应该视为本发明的保护范围。

Claims (4)

1.一种耐久阻燃针织棉的制备方法，其特征在于包括以下步骤：
纱线成分配比：10~50wt%高强维纶纤维、30~50wt%棉纤维和10~30wt%阻燃PTFE纤维；（2）纺纱：各成分混配均匀一致，棉纤维采用长绒棉，纺纱方式采用赛络纺工艺； （3）织布：采用喷气织机或箭杆织机； （4）接着依次按照如下流程进行：烧毛→退浆、煮练、漂白→丝光→染色→阻燃→氨熏→氧化→水洗→预缩→检验包装。
2.根据权利要求1所述的耐久阻燃针织棉的制备方法，其特征在于：步骤（1）中纱线成分配比：40wt%高强维纶纤维、30wt%棉纤维和30wt%阻燃PTFE纤维。
3.根据权利要求1所述的耐久阻燃针织棉的制备方法，其特征在于：步骤（5）中阻燃过程中用的阻燃剂由如下成分制成：四羟甲基氯化磷尿素缩合物 300～400g/l、渗透剂JFC 1～3g/l、柔软剂 10～20g/l和27%双氧水3～10g/l。
4.根据权利要求3所述的耐久阻燃针织棉的制备方法的制备方法，其特征在于：步骤（5）中阻燃过程中用的阻燃剂由如下成分制成：四羟甲基氯化磷尿素缩合物 360g/l、渗透剂JFC 2.5g/l、柔软剂 18g/l和27%双氧水5g/l。
CN201711199160.3A 2017-11-26 2017-11-26 一种耐久阻燃针织棉的制备方法 Pending CN108048995A (zh)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN111962291A (zh) * 2020-07-15 2020-11-20 新乡市护神特种织物有限公司 一种阻燃面料的生产方法

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CN104611806A (zh) * 2015-02-13 2015-05-13 上海特安纶纤维有限公司 包含含砜基的芳香族聚合物纤维的阻燃纱线和由其制得的织物及制备方法
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CN106283309A (zh) * 2016-08-23 2017-01-04 上海伊贝纳纺织品有限公司 一种含有聚四氟乙烯纤维的混纺纱线及其制备方法

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CN101627158A (zh) * 2007-05-11 2010-01-13 亨茨曼纺织货品（德国）有限责任公司 纤维材料的阻燃整理
CN103827367A (zh) * 2011-09-26 2014-05-28 株式会社钟化 具有防火性的短纤维纱、布帛、衣服及防火工作服
CN104611806A (zh) * 2015-02-13 2015-05-13 上海特安纶纤维有限公司 包含含砜基的芳香族聚合物纤维的阻燃纱线和由其制得的织物及制备方法
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111962291A (zh) * 2020-07-15 2020-11-20 新乡市护神特种织物有限公司 一种阻燃面料的生产方法

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Application publication date: 20180518