CN108044351A - A kind of intelligence drill bit assembly flexibility automatic setup system - Google Patents

A kind of intelligence drill bit assembly flexibility automatic setup system Download PDF

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Publication number
CN108044351A
CN108044351A CN201711439446.4A CN201711439446A CN108044351A CN 108044351 A CN108044351 A CN 108044351A CN 201711439446 A CN201711439446 A CN 201711439446A CN 108044351 A CN108044351 A CN 108044351A
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CN
China
Prior art keywords
assembly
gauge
drill bit
disc mechanism
rotation disc
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Pending
Application number
CN201711439446.4A
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Chinese (zh)
Inventor
许爱芳
骆长俊
甘胜平
慕金伯
钱勇
骆敏舟
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Institute of Intelligent Manufacturing Technology JITRI
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Institute of Intelligent Manufacturing Technology JITRI
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Priority to CN201711439446.4A priority Critical patent/CN108044351A/en
Publication of CN108044351A publication Critical patent/CN108044351A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a kind of intelligent drill bit assembly flexibility automatic setup system, including:Rotate disc mechanism, it is arranged to rotate the action of predetermined angular every time and rotates, and pauses the predetermined time between every two neighboring spinning movement, and the sum of angle of all spinning movements is 360 °, multiple gauge assemblies are provided on rotation disc mechanism, predetermined angular is spaced between every two neighboring gauge assembly;Multiple assemblies are positioned close to the circumferential position of rotation disc mechanism per two neighboring assembly with interval predetermined angular, and after rotation disc mechanism completes a spinning movement, assembly aligns with gauge assembly;Robot system is one in multiple assemblies, and the both sides of robot system are respectively arranged with feed mechanism and cutting agency;Controller is electrically connected respectively with rotation disc mechanism, robot system and multiple assemblies.The present invention is suitable for a variety of assemble flows, can improve the efficiency of assembling of parts, expands the scope of application of the assembling parts of equipment.

Description

A kind of intelligence drill bit assembly flexibility automatic setup system
Technical field
The invention belongs to machinery automation processing field more particularly to a kind of intelligent drill bit assembly flexibility automatic assemblings System.
Background technology
The assembling of parts is generally carried out in mechanical processing using manual type.In order to improve the efficiency of parts assembling, There is also some full automatic assembly machine devices in the prior art.But automatic assembling machine majority on the market is single part list Only feeding still uses artificial loading, and efficiency of assembling is caused to substantially reduce.Existing parts put together machines applicability compared with It is low, the situation that single device is only used for the assembling of single specification parts is resulted in, while the assembling of single specification exists very Big limitation, significantly improves processing cost.
The content of the invention
To solve, efficiency of assembling existing in the prior art is too low, parts assembling applicability is narrow, assemble flow has very greatly The defects of limitation, the present invention provides a kind of intelligent drill bit assembly flexibility automatic setup systems.
The technical scheme is that a kind of intelligence drill bit assembly flexibility automatic setup system, including:
Rotate disc mechanism, the action for being arranged to rotate predetermined angular every time rotates, per two neighboring spinning movement it Between pause the predetermined time, the sum of angle of all spinning movements be 360 °, it is described rotation disc mechanism on be provided with multiple control Have assembly, the predetermined angular is spaced between every two neighboring gauge assembly;
Multiple assemblies are positioned close to the rotation per the two neighboring assembly with predetermined angular described in interval The circumferential position of rotating disk mechanism, after the rotation disc mechanism completes a spinning movement, the assembly with it is described Gauge assembly aligns;
Robot system is one in the multiple assembly, and the both sides of the robot system are set respectively There are feed mechanism and cutting agency;
Controller is electrically connected respectively with the rotation disc mechanism, the robot system and the multiple assembly.
Preferably, the multiple assembly further includes:The discharging assembly being made of discharging mechanism and transfer mechanism, it is described Multiple similar parts are placed on the transmission platform of discharging mechanism, one end of the tapping channel of the discharging mechanism is connected to institute The outlet of transmission platform is stated, the center of the other end to the rotation disc mechanism extends close to the position of the gauge assembly, institute State the one side that transfer mechanism is arranged on the tapping channel.
Preferably, the multiple assembly further includes:Automatic screw-driving mechanism.
Preferably, the predetermined angular is 90 °, the first discharging assembly, the second discharging assembly, an automatic screw-driving Mechanism, a robot system along be successively set on clockwise or counter-clockwise close to it is described rotation disc mechanism circumferential direction Position.
Preferably, the rotation disc mechanism, the automatic screw-driving mechanism, the discharging assembly, the feed mechanism, institute It states cutting agency to be located on the first framework platform, the robot system is located on the second framework platform, and first rack is put down Platform is mutually not in contact with each other with second framework platform.
Preferably, the cutting agency or feed mechanism include:Lower rail channel layer, upper rail channel layer, upper mobile platform, lower movement Platform, the lower rail channel layer are located on first framework platform, and the upper rail channel layer is located at plane where the lower rail channel layer Top, two tracks of the lower rail channel layer are respectively positioned at the outside of two tracks of the upper rail channel layer, the upper movement Platform is connected by supporting rod with the lower rail channel layer, and the lower mobile platform is located at plane where the upper rail channel layer, described Lower mobile platform is connected with the upper rail channel layer, with predetermined altitude between the upper mobile platform and the lower mobile platform Interval.
Preferably, the gauge assembly includes:Along it is described rotation disc mechanism a diameter set gradually gauge, pressure Plate and compression cylinder, wherein, the gauge close to the edge of the rotation disc mechanism, place by the part from the assembly In the gauge, the pressing plate is connected to the pressing plate of the compression cylinder between the gauge and the compression cylinder As the compression cylinder is moved along the direction of the diameter.
Preferably, the operator control panel being connected respectively with controller and warning lamp are further included.
Advantageous effect:The equipment of the present invention is mainly for full-automatic assembling parts design, by rotating disc mechanism, more Cooperation between a assembly and robot system, to realize quick assembling, lean and correct assembly, so as to improve production efficiency, Improve the quality of assembling product.
In the preferred embodiment of the invention, double-deck charging and discharging mechanism is additionally used, to coordinate the action of robot system. At work, another layer of upper mobile platform is in stand-by state to one layer of lower mobile platform, can save the beat of robot, Improve the production efficiency of assembly line.
In the preferred embodiment of the invention, the gauge of use has reproducibility, is designed according to different workpieces different Gauge.Therefore, when assembling different workpiece, as long as gauge is replaced, improve the applicability of equipment and expand The versatility of equipment.
Description of the drawings
Some specific embodiments of detailed description of the present invention by way of example, and not by way of limitation with reference to the accompanying drawings hereinafter. Identical reference numeral denotes same or similar component or part in attached drawing.It should be appreciated by those skilled in the art that these What attached drawing was not necessarily drawn to scale.In attached drawing:
Fig. 1 is a kind of stereogram of intelligent drill bit assembly flexibility automatic setup system of the present invention;
Fig. 2 is the front view of the intelligent drill bit assembly flexibility automatic setup system of Fig. 1;
Fig. 3 is A-A sectional views in Fig. 2;
Fig. 4 is the schematic diagram of cutting agency in a kind of intelligent drill bit assembly flexibility automatic setup system of the invention;
Fig. 5 is the schematic diagram that disc mechanism is rotated in a kind of intelligent drill bit assembly flexibility automatic setup system of the present invention.
Meaning in figure represented by each symbol is as follows:
1- operator control panels, 2- warning lamps, 3- robot systems, 41- cutting agencies, 42- feed mechanisms, 51- transmission platforms, 52- tapping channels, 53- transfer mechanisms, 6- gauge assemblies, 7- rotation disc mechanisms, 8- automatic screw-drivings mechanism, 91- lower rail channel layer, 92- upper rail channel layer, mobile platform under 93-, the upper mobile platforms of 94-, 95- supporting rods, 96- locating pieces, 97- positioning plates, 10- blankings Frame, 11- telescopic cylinders, 12- gauges, 13- pressing plates, 14- compression cylinders.
Specific embodiment
The specific embodiment of the present invention is described further below in conjunction with the accompanying drawings.It should be noted that for The explanation of these embodiments is used to help understand the present invention, but does not form limitation of the invention.
As shown in Figure 1, Figure 2 and Figure 3, the first rack of intelligent drill bit assembly flexibility automatic setup system of the invention is put down Platform and the second framework platform are installed in rack.Operator control panel 1 and warning lamp 2 are installed on the top of rack.Rotate disc mechanism 7, from Dynamic the turn of the screw mechanism 8, discharging assembly, feed mechanism 42, cutting agency 41 are located on the first framework platform.And robot system position In on the second framework platform.First framework platform and the second framework platform are non-interference, are not in contact with each other, so as to ensure system of robot The vibrations that system 3 generates at work with other mechanisms will not influence each other, and avoid reducing the quality of assembling product.In other implementations In example, a square aperture is offered on the first framework platform, robot system 3 is installed in this square aperture, not with the One framework platform is connected.
Realizing the component of the function of the intelligent drill bit assembly flexibility automatic setup system of the present invention mainly includes:Rotating disk machine Structure 7, multiple assemblies, robot system 3 and controller.
The action that rotation disc mechanism 7 is arranged to rotate predetermined angular every time rotates.Between per two neighboring spinning movement It pauses the predetermined time.The sum of angle of all spinning movements is 360 °.That is, when predetermined angular is 90 °, rotation Disc mechanism 7, it is necessary to four spinning movements, that is, pauses four times in once complete technological process, to complete four techniques Assembling acts.Alternatively, when predetermined angular is 72 °, rotation disc mechanism 7 is in once complete technological process, it is necessary to five rotations It rotates and makees, that is, pause five times, to complete five technique assembling actions.The numerical value of specific predetermined angular can be according to technique Processing set.
Multiple gauge assemblies 6 are provided on rotation disc mechanism 7, between every two neighboring gauge assembly 6 described in interval Predetermined angular.Rotation disc mechanism 7 is followed by, gauge assembly 6 can be also completed between spinning movement and two spinning movements It pauses.As shown in figure 5, the gauge assembly 6 mainly includes:It is set gradually along a diameter of the rotation disc mechanism 7 Gauge 12, pressing plate 13 and compression cylinder 14.Wherein, the gauge 12 is close to the edge of the rotation disc mechanism 7.It is total to carry out self-assembly Into part can be placed in the gauge 12.And pressing plate 13 is between the gauge 12 and the compression cylinder 14, The pressing plate 13 of the compression cylinder 14 is connected to as the compression cylinder 14 is moved along the direction of the diameter.Therefore, control When there was only part in tool 12, compression cylinder 14 can be stretched out with dynamic pressure plate 13 compresses part, so as to fulfill in assembling process Part is fixed, and improves the precision of assembling.Moreover, the gauge 12 used has reproducibility, designed according to different workpieces different Gauge 12.Therefore, when assembling different workpiece, as long as gauge 12 is replaced, applicability and the expansion of equipment are improved The big versatility of equipment.
The week of the rotation disc mechanism 7 is positioned close to predetermined angular described in interval per the two neighboring assembly To position.After the rotation disc mechanism 7 completes a spinning movement, the assembly and the gauge assembly 6 are right Together.One of assembly is robot system 3.In addition multiple assemblies further include:One or more discharging assembly, One or more automatic screw-driving mechanisms 8.
The both sides of robot system 3 are respectively arranged with feed mechanism 42 and cutting agency 41.Robot system 3 can capture Part on feed mechanism 42, and this part is put into gauge 12, it is combined with original half-finished parts in gauge 12, with Complete the assembling of final step.Then, last fabricated part is put into cutting agency 41 by robot system 3.Wherein, blanking Mechanism 41 or the structure of feed mechanism 42 are similar, are all bilayer.One layer is spare level, and one layer is working lining.
As shown in figure 4, the cutting agency 41 or feed mechanism 42 include:Lower rail channel layer 91, upper rail channel layer 92, upper movement Platform 94, lower mobile platform 93.The lower rail channel layer 91 is located on first framework platform.The upper rail channel layer 92 is located at institute State the top of 91 place plane of lower rail channel layer.Two tracks of the lower rail channel layer 91 are located at the two of the upper rail channel layer 92 respectively The outside of track.The upper mobile platform 94 is connected by supporting rod 95 with the lower rail channel layer 91.The lower mobile platform 93 are located at the 92 place plane of upper rail channel layer, and the lower mobile platform 93 is connected with the upper rail channel layer 92.The upper movement There is the interval of predetermined altitude between platform 94 and the lower mobile platform 93.Upper mobile platform 94 have be separately positioned on its two The locating piece 96 of side and positioning plate 97 are placed on the movement of the lower material frame of upper mobile platform 94 with limitation.Similarly, lower mobile platform 93 are also equipped with similar locating piece 96 and positioning plate 97.Therefore, the knot of the above-mentioned cutting agency 41 or feed mechanism 42 Structure can realize the staggeredly movement moved up and down between platform, non-interference.One layer of lower mobile platform 93 is at work, another The upper mobile platform 94 of layer is in stand-by state, can save the beat of robot, improve the production efficiency of assembly line.
Discharging assembly is made of discharging mechanism and transfer mechanism 53.Wherein, on the transmission platform 51 of the discharging mechanism It is placed with multiple similar parts.One end of the tapping channel 52 of the discharging mechanism is connected to going out for the transmission platform 51 Mouthful, the center of the other end to the rotation disc mechanism 7 extends close to the position of the gauge assembly 6.And the transfer mechanism 53 are arranged on the one side of the tapping channel 52, and the part on tapping channel 52 is captured, is placed into gauge 12.
Automatic screw-driving mechanism 8 has:For firmly grasping the claw of nut, passage is replaced for supplementing the automatic of screw, is used In the revolving part of rotary pawl.Multiple parts in gauge assembly can be tightly connected with by automatic screw-driving mechanism 8 Get up.
Present invention additionally comprises controllers.Controller respectively with the rotation disc mechanism 7, the robot system 3 and described Multiple assembly electrical connections.Controller is also connected with operator control panel 1 and warning lamp 2.Therefore, user only needs to pass through operator control panel 1 and controller, it becomes possible to realize the control and setting to each component in whole equipment.
Embodiment 1
As shown in Figure 1 to Figure 3, in the present embodiment, predetermined angular is set as 90 °.Disc mechanism 7 is rotated once complete It, it is necessary to four spinning movements in technological process, that is, pauses four times, to complete four technique assemblings actions.First discharging is total Into, second discharging assembly, 8, robot systems 3 of an automatic screw-driving mechanism along clockwise (in other embodiments, Can also be counterclockwise) it is successively set on close to the circumferential position of the rotation disc mechanism 7.It is provided on rotation disc mechanism 7 Four gauge assemblies 6.
First part of assembly parts is come out by the tapping channel 52 of the first discharging assembly, is put by the crawl of the first transfer mechanism Enter to rotate in the gauge 12 on disc mechanism 7.Then, rotation disc mechanism 7 is rotated by 90 °, and is gone out so that this gauge 12 reaches second Expect at assembly.Second part of assembly parts is come out by the tapping channel 52 of the second discharging assembly, is captured by the second transfer mechanism It is put on rotation disc mechanism 7 and is already equipped in the gauge 12 of the first part.Then, rotation disc mechanism 7 continues to be rotated by 90 °, so that It obtains this gauge 12 and reaches automatic screw-driving mechanism 8.Assembling of the automatic screw-driving mechanism 8 to the first part and the second part at this time Part carries out the turn of the screw and fixes.Then, rotation disc mechanism 7 continues to be rotated by 90 °, and robot system 3 captures the from feed mechanism 42 Three parts are put on rotation disc mechanism 7 and have completed in the first part of assembling and the assembly parts of the second part, complete entire dress The assembling of accessory.After the completion of assembling, robot system 3 captures the assembly parts assembled and is put into cutting agency 41.Rotating disk at this time Mechanism 7 continues to be rotated by 90 °, and above action is repeated, so as to fulfill the full-automatic assembling of assembly parts.
Above-mentioned described according to the assemble flow of an assembly parts, in fact, this intelligent drill bit assembly is flexible Automatic setup system is divided into four stations, is respectively the discharging assembly of station one, second station two of the first discharging assembly, twists automatically The station three of screw mechanism 8, the station four of robot system.Four stations act simultaneously, i.e., station one carries out the 1st While part discharging and feeding, station two is carrying out automatic screw-driving action in the second part discharging of progress and feeding, station three, Station four is in the automatic charging for carrying out the 3rd part and the automatic blanking of finished parts.So circulation is gone down, greatly increase The beat of assembling, so as to improve production efficiency.
The equipment of said structure, mainly automatically to assemble parts design, by rotating disc mechanism, multiple assemblings Cooperation between assembly and robot system to realize quick assembling, lean and correct assembly, so as to improve production efficiency, improves dress Quality with product.
Embodiments of the present invention are explained in detail above in association with attached drawing, but the invention is not restricted to described implementations Mode.For a person skilled in the art, in the case where not departing from the principle of the invention and spirit, to these embodiments A variety of change, modification, replacement and modification are carried out, are still fallen in protection scope of the present invention.

Claims (8)

1. a kind of intelligence drill bit assembly flexibility automatic setup system, which is characterized in that including:
Disc mechanism is rotated, the action for being arranged to rotate predetermined angular every time rotates, and stops between every two neighboring spinning movement The sum of the predetermined time, the angle of all spinning movements pause as 360 °, it is total to be provided with multiple gauges on the rotation disc mechanism Into being spaced the predetermined angular per between the two neighboring gauge assembly;
Multiple assemblies are positioned close to the rotating disk per the two neighboring assembly with predetermined angular described in interval The circumferential position of mechanism, after the rotation disc mechanism completes a spinning movement, the assembly and the gauge Assembly aligns;
Robot system is one in the multiple assembly, and the both sides of the robot system are respectively arranged with Expect mechanism and cutting agency;
Controller is electrically connected respectively with the rotation disc mechanism, the robot system and the multiple assembly.
2. a kind of intelligent drill bit assembly flexibility automatic setup system according to claim 1, which is characterized in that described more A assembly further includes:The discharging assembly being made of discharging mechanism and transfer mechanism, on the transmission platform of the discharging mechanism Multiple similar parts are placed with, one end of the tapping channel of the discharging mechanism is connected to the outlet of the transmission platform, separately The center of one end to the rotation disc mechanism extends close to the position of the gauge assembly, and the transfer mechanism is arranged on described The one side of tapping channel.
3. a kind of intelligent drill bit assembly flexibility automatic setup system according to claim 2, which is characterized in that described more A assembly further includes:Automatic screw-driving mechanism.
4. a kind of intelligent drill bit assembly flexibility automatic setup system according to claim 3, which is characterized in that described pre- It is 90 ° to determine angle, the first discharging assembly, the second discharging assembly, an automatic screw-driving mechanism, a system of robot Position of the system along the circumferential direction for being successively set on the close rotation disc mechanism clockwise or counter-clockwise.
A kind of 5. intelligent drill bit assembly flexibility automatic setup system according to claim 3, which is characterized in that the rotation Rotating disk mechanism, the automatic screw-driving mechanism, the discharging assembly, the feed mechanism, the cutting agency are located at the first machine On body panel, the robot system is located on the second framework platform, first framework platform and second framework platform Mutually it is not in contact with each other.
6. a kind of intelligent drill bit assembly flexibility automatic setup system according to claim 5, which is characterized in that under described Material mechanism or feed mechanism include:Lower rail channel layer, upper rail channel layer, upper mobile platform, lower mobile platform, the lower rail channel layer are located at On first framework platform, the top of plane where the upper rail channel layer is located at the lower rail channel layer, the lower rail channel layer Two tracks respectively positioned at the upper rail channel layer two tracks outside, the upper mobile platform by supporting rod with it is described under Rail layer connects, and the lower mobile platform is located at plane where the upper rail channel layer, the lower mobile platform and the upper rail Layer connection has the interval of predetermined altitude between the upper mobile platform and the lower mobile platform.
7. a kind of intelligent drill bit assembly flexibility automatic setup system according to any one of claim 1-6, feature It is, the gauge assembly includes:Gauge, pressing plate and the compression gas set gradually along a diameter of the rotation disc mechanism Cylinder, wherein, for the gauge close to the edge of the rotation disc mechanism, the part from the assembly is positioned over the gauge In, the pressing plate is connected to the pressing plate of the compression cylinder with the pressure between the gauge and the compression cylinder Tight cylinder is moved along the direction of the diameter.
8. a kind of intelligent drill bit assembly flexibility automatic setup system according to claim 1, which is characterized in that further include The operator control panel and warning lamp being connected respectively with the controller.
CN201711439446.4A 2017-12-27 2017-12-27 A kind of intelligence drill bit assembly flexibility automatic setup system Pending CN108044351A (en)

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Application Number Priority Date Filing Date Title
CN201711439446.4A CN108044351A (en) 2017-12-27 2017-12-27 A kind of intelligence drill bit assembly flexibility automatic setup system

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108608210A (en) * 2018-05-28 2018-10-02 广州蓝圣智能科技有限公司 Strap saw rushes automated arm on a kind of automobile door frame
CN109014896A (en) * 2018-08-27 2018-12-18 东莞市益汇知识产权服务有限公司 Magnetic plate block toy automatic assembling technique
CN109048327A (en) * 2018-08-27 2018-12-21 韶关市武江区冠启自动化设备设计有限公司 Special-shaped magnetic plate block toy automatic assembling technique
CN111590319A (en) * 2020-06-17 2020-08-28 深圳市道和实业有限公司 Full-automatic assembling machine for drill shaft of crane drill bit
CN111590293A (en) * 2020-06-17 2020-08-28 深圳市道和实业有限公司 Full-automatic assembling process for drill shaft of crane drill bit

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108608210A (en) * 2018-05-28 2018-10-02 广州蓝圣智能科技有限公司 Strap saw rushes automated arm on a kind of automobile door frame
CN108608210B (en) * 2018-05-28 2023-09-29 宁波蓝圣智能科技有限公司 Automatic sawing and punching equipment for automobile door frame winding
CN109014896A (en) * 2018-08-27 2018-12-18 东莞市益汇知识产权服务有限公司 Magnetic plate block toy automatic assembling technique
CN109048327A (en) * 2018-08-27 2018-12-21 韶关市武江区冠启自动化设备设计有限公司 Special-shaped magnetic plate block toy automatic assembling technique
CN109048327B (en) * 2018-08-27 2019-10-01 郑小燕 Special-shaped magnetic plate block toy automatic assembling technique
CN111590319A (en) * 2020-06-17 2020-08-28 深圳市道和实业有限公司 Full-automatic assembling machine for drill shaft of crane drill bit
CN111590293A (en) * 2020-06-17 2020-08-28 深圳市道和实业有限公司 Full-automatic assembling process for drill shaft of crane drill bit
CN111590319B (en) * 2020-06-17 2021-04-06 深圳科易设计服务有限公司 Full-automatic assembling machine for drill shaft of crane drill bit

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Application publication date: 20180518