CN108608210A - Strap saw rushes automated arm on a kind of automobile door frame - Google Patents
Strap saw rushes automated arm on a kind of automobile door frame Download PDFInfo
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- CN108608210A CN108608210A CN201810524324.3A CN201810524324A CN108608210A CN 108608210 A CN108608210 A CN 108608210A CN 201810524324 A CN201810524324 A CN 201810524324A CN 108608210 A CN108608210 A CN 108608210A
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- sawing
- workbench
- punching
- mouth
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Manipulator (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses strap saws on a kind of automobile door frame to rush automated arm, including protective fence, punching machine, the fast zapping of handgrip, punching robot, sawing machine people, hydraulic station, sawing workbench, jig rack, conveyer belt and power control cabinet, punching machine, the fast zapping of handgrip, punching robot, sawing machine people, hydraulic station, sawing workbench and the jig rack is arranged in protective fence, conveying band part is located in protective fence, and power control cabinet is located at the outside of protective fence；By using robot and conveyer belt, realizes the automation circulation of product, reduce space, eliminate turnover box, reduce manually, improve the degree of automation；Feeding and feeding are only manually needed, reduces labor intensity and far from noise pollution；For different upper products, the Quick-change jig on sawing workbench is only needed to change, the cost that product is remodeled is reduced.
Description
Technical field
The invention belongs to automobile manufacturing fields, and in particular to strap saw rushes automated arm on a kind of automobile door frame.
Background technology
The production of doorframe upper strip currently on the market has all by special plane equipment to complete and is bent special plane, sawing special plane, punching
Cut special plane and semi-finished product turnover box etc., excessive special plane hold facility larger space；Every special plane is required for special personnel to grasp
Make, wastes a large amount of manpowers, and have noise pollution；Turnover of the semi-finished product between each special plane occupy operating personnel it is a large amount of when
Between, inefficiency.In short, in face of the Vehicles Collected from Market that vehicle continues to introduce new, larger space, intensive user are occupied
The turnover of work, inefficiency cannot meet the needs of Vehicles Collected from Market completely.
Invention content
The purpose of the present invention is to provide strap saws on a kind of automobile door frame to rush automated arm, by using robot and defeated
Band is sent, the automation circulation of product is realized, reduces space, eliminate turnover box, reduce manually, improve automation
Degree；Feeding and feeding are only manually needed, reduces labor intensity and far from noise pollution；For different upper products, only need
The Quick-change jig on sawing workbench is replaced, the cost that product is remodeled is reduced.
The purpose of the present invention can be achieved through the following technical solutions：
Strap saw rushes automated arm on a kind of automobile door frame, including the fast zapping of protective fence, punching machine, handgrip, punching robot,
Sawing machine people, hydraulic station, sawing workbench, jig rack, conveyer belt and power control cabinet, the fast zapping of the punching machine, handgrip,
Punching robot, sawing machine people, hydraulic station, sawing workbench and jig rack are arranged in protective fence, convey band portion
Divide and be located in protective fence, power control cabinet is located at the outside of protective fence；
The punching machine includes left punching machine and right punching machine, and left punching machine and right punching machine are symmetricly set on one jiao of protective fence, jig
Rack is with right punching machine at a homonymy；The fast zapping of the handgrip includes the fast zapping of left handgrip and the fast zapping of right handgrip, and a left side is grabbed
Quick-moving zapping and the fast zapping of right handgrip are symmetricly set on the both sides of sawing machine people；The punching robot includes left bicker
Device people and right punching robot, left punching robot and right punching robot are symmetricly set on the both sides of sawing machine people, punching
Robot is located at the rear of the fast zapping of handgrip；The sawing workbench includes left sawing workbench and right sawing workbench, a left side
Sawing workbench and right sawing workbench are symmetrical arranged, and sawing workbench is located at the rear of punching robot；The conveyer belt
Including left conveyer belt and right conveyer belt, left conveyer belt and right conveyer belt are symmetrical arranged, and conveyer belt is fast in handgrip between punching machine
The front of zapping.
Further, the left sawing workbench includes protecting screen, upper working table, lower layer's workbench and garbage collection
Case, protecting screen are spirally connected with upper working table and connect, and upper working table and lower layer's workbench are spirally connected connection.
Further, the upper working table includes upper feed mechanism, upper servo lead-screw drive mechanism, upper deflector chute,
One sawing mouth and the second sawing mouth, the first sawing mouth, the second sawing mouth are located at the top of upper deflector chute, and the outlet of upper deflector chute exists
The surface of scrap collecting tank.
Further, lower layer's workbench includes down charging mechanism, lower servo lead-screw drive mechanism, lower deflector chute,
Three sawing mouths and the 4th sawing mouth, third sawing mouth and the 4th sawing mouth are located at the top of lower deflector chute, the outlet of lower deflector chute
In the surface of scrap collecting tank.
Further, the right sawing workbench is equipped with the 5th sawing mouth, the 6th sawing mouth, the 7th sawing mouth and the 8th
Sawing mouth.
Further, the working method that strap saw rushes automated arm on the automobile door frame is：
S1, artificial automobile door frame on semi-finished product of taking are placed on bending machine and carry out bending operation, and artificial bending 1 time obtains
To 2 Shang semi-finished product, the bending machine is one to go out two types；
S2,2 Shang semi-finished product are respectively placed on the down charging mechanism of left and right sawing workbench；
S3, finger incude start button, and upper semi-finished product are sent to saw by the lower servo lead-screw drive mechanism of sawing workbench
Position is cut, while manually continuing operation bending；
S4, sawing machine people obtain the instruction of a semi-finished product in place, start successively in the 7th sawing mouth, the 8th sawing
Mouth, third sawing mouth and the 4th sawing mouth sawing on semi-finished product；Manually the upper semi-finished product that another has been bent are put simultaneously
It is placed on the upper feed mechanism of left and right sawing workbench, and finger incudes start button, upper servo lead-screw drive mechanism is upper item
Semi-finished product are sent to sawing position, wait for sawing；
S5, sawing machine people start after the 4th saw incision completes sawing successively in the 5th sawing mouth, the 6th sawing
Mouth, the first sawing mouth and the second sawing mouth sawing on semi-finished product；Manually continue operation bending simultaneously；
S6, left and right punching robot take upper semi-finished product of the completion of sawing away, are punched out, with servo leading screw at present
Down charging mechanism is sent to blowing position by transmission mechanism；
S7, manually the upper semi-finished product being bent are positioned on down charging mechanism again, and repeat step S3；
S8, sawing machine people repeat step S4 after the second saw incision completes sawing；Working in reciprocating mode successively, alternately
Sawing；
After the completion of S9, sawing, punching robot crawl Shang semi-finished product are punched in punching machine；
It puts on the belt and is transported to outside protective fence after the completion of S10, the punching of punching robot, be manually put in finished product turnover
Case.
Beneficial effects of the present invention：
Strap saw rushes automated arm on a kind of automobile door frame provided by the invention, except the bending of upper item and feeding, discharge, Qi Tadong
It is automation to make process, reduces operating personnel, reduces cost of labor；Left and right sawing workbench has 4 blowing stations, 8 saws
Cutting position manually can be ceaselessly bent；Slitless connection is also accomplished in the circulation of semi-finished product, substantially increases production efficiency；It utilizes
Quick-change jig reduces the cost that product is remodeled；2 layers of compound arrangement up and down of sawing workbench, the occupancy for reducing equipment are empty
Between, the labor intensity of operating personnel is alleviated, while reducing the influence of noise on human body health.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will be described below to embodiment required
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for ability
For the those of ordinary skill of domain, without creative efforts, it can also be obtained according to these attached drawings other attached
Figure.
Fig. 1 is the vertical view that strap saw rushes automated arm on a kind of automobile door frame of the present invention；
Fig. 2 is the structural schematic diagram that strap saw rushes automated arm on a kind of automobile door frame of the present invention；
Fig. 3 is the structural schematic diagram of left sawing workbench；
Fig. 4 is the structural schematic diagram of upper working table；
Fig. 5 is the structural schematic diagram of lower layer's workbench；
Fig. 6 is the structural schematic diagram of right sawing workbench；
Attached drawing marks：
1- protective fences, the left punching machines of 2-, the right punching machines of 3-, the fast zapping of the left handgrips of 4-, the fast zapping of the right handgrips of 5-, the left punching machines of 6-
People, the right punching robots of 7-, 8- sawing machine people, 9- hydraulic stations, the left sawing workbench of 10-, 101- protecting screens, the upper layers 102- work
Make platform, the upper feed mechanisms of 1021-, the upper servo lead-screw drive mechanisms of 1022-, the upper deflector chutes of 1023-, 1024- the first sawing mouths,
1025- the second sawing mouths, 103- lower layers workbench, 1031- down charging mechanisms, servo lead-screw drive mechanism under 1032-, 1033-
Lower deflector chute, 1034- third sawing mouths, the 4th sawing mouths of 1035-, 104- scrap collecting tanks, the right sawing workbench of 11-, 1101-
5th sawing mouth, the 6th sawing mouths of 1102-, the 7th sawing mouths of 1103-, the 8th sawing mouths of 1104-, 12- jig racks, 13-
Left conveyer belt, the right conveyer belts of 14-, 15- power control cabinets.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained all other without creative efforts
Embodiment shall fall within the protection scope of the present invention.
It please refers to Fig.1 shown in -6, the present invention is that strap saw rushes automated arm, including protective fence 1, punching on a kind of automobile door frame
Bed, the fast zapping of handgrip, punching robot, sawing machine people 8, hydraulic station 9, sawing workbench, jig rack 12, conveyer belt and
Power control cabinet 15, the fast zapping of the punching machine, handgrip are punched robot, sawing machine people 8, hydraulic station 9, sawing workbench and control
Tool rack 12 is arranged in protective fence 1, and conveying band part is located in protective fence 1, and power control cabinet 15 is located at the outer of protective fence 1
Side；
The punching machine includes left punching machine 2 and right punching machine 3, and left punching machine 2 and right punching machine 3 are symmetricly set on 1 one jiaos of protective fence,
Jig rack 12 is with right punching machine 3 at a homonymy；The fast zapping of the handgrip includes the fast zapping 4 of left handgrip and right handgrip quick change
Platform 5, the left fast zapping 4 of handgrip and the fast zapping of right handgrip 5 are symmetricly set on the both sides of sawing machine people 8；The punching robot
Including left punching robot 6 and right punching robot 7, left punching robot 6 and right punching robot 7 are symmetricly set on sawing machine
The both sides of device people 8, punching robot are located at the rear of the fast zapping of handgrip；The sawing workbench includes left sawing workbench 10
With right sawing workbench 11, left sawing workbench 10 and right sawing workbench 11 are symmetrical arranged, and sawing workbench is located at bicker
The rear of device people；The conveyer belt includes left conveyer belt 13 and right conveyer belt 14, and left conveyer belt 13 and right conveyer belt 14 are symmetrical
Setting, conveyer belt is between punching machine, in the front of the fast zapping of handgrip；
The left sawing workbench 10 includes that protecting screen 101, upper working table 102, lower layer's workbench 103 and waste material are received
Header 104, protecting screen 101 are spirally connected with upper working table 102 and connect, 103 company of being spirally connected of upper working table 102 and lower layer's workbench
It connects；
The upper working table 102 includes upper feed mechanism 1021, upper servo lead-screw drive mechanism 1022, upper deflector chute
1023, the first sawing mouth 1024 and the second sawing mouth 1025, the first sawing mouth 1024, the second sawing mouth 1025 are located at upper deflector chute
1023 top, the outlet of upper deflector chute 1023 is in the surface of scrap collecting tank 104；
Lower layer's workbench 103 includes down charging mechanism 1031, lower servo lead-screw drive mechanism 1032, lower deflector chute
1033, third sawing mouth 1034 and the 4th sawing mouth 1035, third sawing mouth 1034 and the 4th sawing mouth 1035 are located at lower guide
The top of slot 1033, the outlet of lower deflector chute 1033 is in the surface of scrap collecting tank 104；
Correspondingly, the right sawing workbench 11 is equipped with the 5th sawing mouth 1101, the 6th sawing mouth the 1102, the 7th is sawed
Notch 1103 and the 8th sawing mouth 1104；
The working method that strap saw rushes automated arm on the automobile door frame is：
S1, artificial automobile door frame on semi-finished product of taking are placed on bending machine and carry out bending operation, and artificial bending 1 time obtains
To 2 Shang semi-finished product, the bending machine is one to go out two types；
S2,2 Shang semi-finished product are respectively placed on the down charging mechanism of left and right sawing workbench；
S3, finger incude start button, and upper semi-finished product are sent to saw by the lower servo lead-screw drive mechanism of sawing workbench
Position is cut, while manually continuing operation bending；
S4, sawing machine people obtain the instruction of a semi-finished product in place, start to saw in the 7th sawing mouth the 1103, the 8th successively
1035 sawing on semi-finished product of notch 1104, third sawing mouth 1034 and the 4th sawing mouth；Manually another is bent simultaneously
Upper semi-finished product be positioned on the upper feed mechanism of left and right sawing workbench, and finger incude start button, upper servo leading screw
Upper semi-finished product are sent to sawing position by transmission mechanism, wait for sawing；
After S5, sawing machine people complete sawing at the 4th sawing mouth 1035, start successively in the 5th sawing mouth 1101, the
1025 sawing on semi-finished product of six sawing mouths 1102, the first sawing mouth 1024 and the second sawing mouth；Manually continue to operate simultaneously curved
It is bent；
S6, left and right punching robot take upper semi-finished product of the completion of sawing away, are punched out, with servo leading screw at present
Down charging mechanism is sent to blowing position by transmission mechanism；
S7, manually the upper semi-finished product being bent are positioned on down charging mechanism again, and repeat step S3；
After S8, sawing machine people complete sawing at the second sawing mouth 1025, and repeat step S4；Working in reciprocating mode successively,
Alternately sawing；
After the completion of S9, sawing, punching robot crawl Shang semi-finished product are punched in punching machine；
It puts on the belt and is transported to outside protective fence after the completion of S10, the punching of punching robot, be manually put in finished product turnover
Case.
The above content is just an example and description of the concept of the present invention, affiliated those skilled in the art
It makes various modifications or additions to the described embodiments or substitutes by a similar method, without departing from invention
Design or beyond the scope defined by this claim, be within the scope of protection of the invention.
Claims (6)
1. strap saw rushes automated arm on a kind of automobile door frame, it is characterised in that：Including protective fence (1), punching machine, handgrip quick change
Platform, punching robot, sawing machine people (8), hydraulic station (9), sawing workbench, jig rack (12), conveyer belt and automatically controlled
Cabinet (15), the fast zapping of the punching machine, handgrip, punching robot, sawing machine people (8), hydraulic station (9), sawing workbench and
Jig rack (12) is arranged in protective fence (1), and conveying band part is located in protective fence (1), and power control cabinet (15) is located at anti-
The outside of guardrail (1)；
The punching machine includes left punching machine (2) and right punching machine (3), and left punching machine (2) and right punching machine (3) are symmetricly set on protective fence
(1) one jiao, jig rack (12) is with right punching machine (3) at a homonymy；The fast zapping of the handgrip includes the fast zapping of left handgrip
(4) and the fast zapping of right handgrip (5), the left fast zapping of handgrip (4) and the fast zapping of right handgrip (5) are symmetricly set on sawing machine people (8)
Both sides；The punching robot includes left punching robot (6) and right punching robot (7), left punching robot (6) and
Right punching robot (7) is symmetricly set on the both sides of sawing machine people (8), and punching robot is located at the rear of the fast zapping of handgrip；
The sawing workbench includes left sawing workbench (10) and right sawing workbench (11), left sawing workbench (10) and right saw
It cuts workbench (11) to be symmetrical arranged, sawing workbench is located at the rear of punching robot；The conveyer belt includes left conveyer belt
(13) it is symmetrical arranged with right conveyer belt (14), left conveyer belt (13) and right conveyer belt (14), conveyer belt is being grabbed between punching machine
The front of quick-moving zapping.
2. strap saw rushes automated arm on a kind of automobile door frame according to claim 1, it is characterised in that：The left saw
It includes protecting screen (101), upper working table (102), lower layer's workbench (103) and scrap collecting tank (104) to cut workbench (10),
Protecting screen (101) is spirally connected with upper working table (102) and connect, upper working table (102) and lower layer's workbench (103) company of being spirally connected
It connects.
3. strap saw rushes automated arm on a kind of automobile door frame according to claim 2, it is characterised in that：The upper layer
Workbench (102) includes upper feed mechanism (1021), upper servo lead-screw drive mechanism (1022), upper deflector chute (1023), first
Sawing mouth (1024) and the second sawing mouth (1025), the first sawing mouth (1024), the second sawing mouth (1025) are located at upper deflector chute
(1023) top, the surface of the outlet of upper deflector chute (1023) in scrap collecting tank (104).
4. strap saw rushes automated arm on a kind of automobile door frame according to claim 2, it is characterised in that：The lower layer
Workbench (103) includes down charging mechanism (1031), lower servo lead-screw drive mechanism (1032), lower deflector chute (1033), third
Sawing mouth (1034) and the 4th sawing mouth (1035), third sawing mouth (1034) and the 4th sawing mouth (1035) are located at lower deflector chute
(1033) top, the surface of the outlet of lower deflector chute (1033) in scrap collecting tank (104).
5. strap saw rushes automated arm on a kind of automobile door frame according to claim 1, it is characterised in that：The right saw
Workbench (11) is cut equipped with the 5th sawing mouth (1101), the 6th sawing mouth (1102), the 7th sawing mouth (1103) and the 8th saw
Notch (1104).
6. strap saw rushes automated arm on a kind of automobile door frame according to claim 1, it is characterised in that：The automobile door frame
The working method that upper strap saw rushes automated arm is：
S1, artificial automobile door frame on semi-finished product of taking are placed on bending machine and carry out bending operation, and artificial bending 1 time obtains 2
Upper semi-finished product, the bending machine are one to go out two types；
S2,2 Shang semi-finished product are respectively placed on the down charging mechanism of left and right sawing workbench；
S3, finger incude start button, and upper semi-finished product are sent to sawing position by the lower servo lead-screw drive mechanism of sawing workbench
It sets, while manually continuing operation bending；
S4, sawing machine people obtain the instruction of a semi-finished product in place, start successively in the 7th sawing mouth (1103), the 8th sawing
Mouth (1104), third sawing mouth (1034) and the 4th sawing mouth (1035) sawing on semi-finished product；It is manually that another is curved simultaneously
Bent good upper semi-finished product are positioned on the upper feed mechanism of left and right sawing workbench, and finger incudes start button, upper servo
Upper semi-finished product are sent to sawing position by lead-screw drive mechanism, wait for sawing；
After S5, sawing machine people complete sawing at the 4th sawing mouth (1035), start successively in the 5th sawing mouth (1101), the
Six sawing mouths (1102), the first sawing mouth (1024) and second sawing mouth (1025) sawing on semi-finished product；It is artificial simultaneously to continue
Operation bending；
S6, left and right punching robot take upper semi-finished product of the completion of sawing away, are punched out, with servo lead screw transmission at present
Down charging mechanism is sent to blowing position by mechanism；
S7, manually the upper semi-finished product being bent are positioned on down charging mechanism again, and repeat step S3；
After S8, sawing machine people complete sawing at the second sawing mouth (1025), and repeat step S4；Working in reciprocating mode successively is handed over
For sawing；
After the completion of S9, sawing, punching robot crawl Shang semi-finished product are punched in punching machine；
It puts on the belt and is transported to outside protective fence after the completion of S10, the punching of punching robot, be manually put in finished product turnover box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810524324.3A CN108608210B (en) | 2018-05-28 | 2018-05-28 | Automatic sawing and punching equipment for automobile door frame winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810524324.3A CN108608210B (en) | 2018-05-28 | 2018-05-28 | Automatic sawing and punching equipment for automobile door frame winding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108608210A true CN108608210A (en) | 2018-10-02 |
| CN108608210B CN108608210B (en) | 2023-09-29 |
Family
ID=63664266
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810524324.3A Active CN108608210B (en) | 2018-05-28 | 2018-05-28 | Automatic sawing and punching equipment for automobile door frame winding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108608210B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109396545A (en) * | 2018-11-30 | 2019-03-01 | 张家港市创基机械设备制造有限公司 | Electric swing saw |
| CN111702099A (en) * | 2020-05-29 | 2020-09-25 | 北京敏实汽车零部件有限公司 | Punching system for automobile door frame |
| CN114799345A (en) * | 2021-01-18 | 2022-07-29 | 广东博智林机器人有限公司 | Cutting robot |
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| CN109396545A (en) * | 2018-11-30 | 2019-03-01 | 张家港市创基机械设备制造有限公司 | Electric swing saw |
| CN111702099A (en) * | 2020-05-29 | 2020-09-25 | 北京敏实汽车零部件有限公司 | Punching system for automobile door frame |
| CN114799345A (en) * | 2021-01-18 | 2022-07-29 | 广东博智林机器人有限公司 | Cutting robot |
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