A kind of chopsticks based on chopsticks detection packaging facilities detect packing method
Technical field
The present invention relates to detection packaging facilities field, specially a kind of chopsticks based on chopsticks detection packaging facilities detect bag
Dress method.
Background technology
Chopsticks, refer to the thin rod of clamping food made of materials such as bamboo and wood, metal or ceramics, i.e., one kind, which is held, is placed on
The elongated shape bar rod of clamping food or other things in finger, more as tableware, its material or bamboo and wood or tooth, bone, metal etc., shape
Shape or side or circle are different.Chopsticks rise in China, are East Asia such as China, the Korea peninsula, Vietnam, Japan, Singapore, Southeast Asia
The tableware that area generally uses.With the process of automated production, the detection for chopsticks is with packaging also gradually from manually to machinery
Transition is automated, machine automatization detection and packaging drastically increase production efficiency, reduce manpower consumption, have to social development
It is greatly promoted effect.
At present, the chopsticks detection packaging facilities that production industry generally uses, feeding and the generally-straight type cloth of output mechanism
Office, and it is two-way pipeline parallel arrangement to export blanking part, such layout causes equipment overall structure larger, space-consuming
It is more and inefficient, it is impossible to adapt to the industry requirement of the high-efficient simple of modern production, therefore be badly in need of a kind of new detection packaging
Equipment is to solve the above problems.
The content of the invention
The technical problem to be solved in the present invention is to overcome that the detection of existing chopsticks and packaging facilities overall structure are larger, it is empty to take
Between more and production efficiency it is not high the defects of, there is provided a kind of chopsticks detect packaging facilities, so as to solve the above problems.
In order to solve the above-mentioned technical problem, the invention provides following technical scheme:
A kind of chopsticks detection packaging facilities of the present invention, including frame, guidance panel, alarm tri coloured lantern, characteristic test mechanism,
Guidance panel is located at frame upper surface, and alarm tri coloured lantern is arranged on the top of guidance panel, characteristic test mechanism include feeding and
Visual inspection machine structure, indexing mechanism, transport establishment, non-defective unit placement mechanism and conveying mechanism;Feeding and visual inspection machine structure pass through
Support is arranged on the working panel of characteristic test mechanism, and the first Rodless cylinder is rack-mount by screw, push rod one end
On the first Rodless cylinder, and the push rod other end is contacted with chopsticks supporting plate, and chopsticks are placed with chopsticks supporting plate, and push pedal passes through
Connecting plate is arranged on the second Rodless cylinder, and pull bar is arranged on the 3rd Rodless cylinder by connecting plate, and CCD imager passes through spiral shell
Nail is arranged on top shoe, and top shoe is fixed on slide plate by lock-screw, and CCD imager bottom is provided with magnifying glass, puts
Big mirror is fixed by screws on sliding block, and sliding block is fixed on slide plate by lock-screw, and slide plate lower end is fixed by connecting plate
On feed screw nut, feed screw nut is arranged on screw mandrel, and screw mandrel end connection servomotor, signal detector is fixed on another cunning
On block, the sliding block is fixed on the second feed screw nut, and the second feed screw nut is arranged on the second screw mandrel, the connection of the second screw mandrel end
There is another servomotor, chopsticks supporting plate one end is connected with the 4th Rodless cylinder by push pedal;Indexing mechanism includes turning arm, rotation
Arm is fixed by screws on rotary cylinder, and rotary cylinder is fixed in slider cylinder by installing plate, slider cylinder screw
It is fixed in fixed plate;Transport establishment includes chopsticks mounting table and screw mandrel, and chopsticks mounting table is arranged on the top of slider cylinder, sliding
Platform cylinder is fixed in connecting rod, and connecting rod is fixed on screw mandrel by feed screw nut, screw mandrel end connection servomotor;Non-defective unit
Placement mechanism includes gripping body and non-defective unit placement tray, and gripping body is arranged in slider cylinder by connecting plate, slide unit gas
Cylinder is arranged on leading screw and nut mechanism by screw, and leading screw and nut mechanism is driven by servomotor, leading screw and nut mechanism end
It is provided with non-defective unit placement tray;Conveying mechanism is connected to one end of non-defective unit placement mechanism, and conveying mechanism includes landslide plate, and come down plate
One end is connected with conveyer belt.
As a preferred technical solution of the present invention, frame is built using aluminium section bar, and startup is provided with guidance panel
Button and scram button etc., the plasticity of aluminium section bar are bigger so that whole frame installation is more convenient.
As a preferred technical solution of the present invention, feeding and visual inspection machine structure are divided into region to be detected and detection zone
Domain, some locating pieces is provided with detection zone, locating piece is pressed into after encountering the chopsticks supporting plate in detection zone, passes through chopsticks support
Upspring after plate, chopsticks supporting plate is had good positioning.
As a preferred technical solution of the present invention, feeding and visual inspection machine structure use revolution mode feeding, and defeated
Mechanism blanking by the way of three layers of pipeline are superimposed is sent, the device space can be effectively saved, and the mode of feeding revolution can
To increase feeding speed, production efficiency is substantially increased.
As a preferred technical solution of the present invention, conveyer belt is provided with three layers, and every conveying end of tape passes through
Slider cylinder is connected with eccentric roller, can make stretching retract action by slider cylinder, drives eccentric roller rotation, and then band
Dynamic conveyer belt is stable to be moved.
As a preferred technical solution of the present invention, indexing mechanism is fixedly mounted on the working panel of characteristic test mechanism
On, indexing mechanism and conveying mechanism run through the working panel, and conveying mechanism output end connects next streamline or placed useless
Product case so that whole device structure is completely embedded, and work continuity is higher.
A kind of chopsticks based on chopsticks detection packaging facilities detect packing method, and the equipment uses PLC system, manual operation
Control panel button.Including following operating procedure:
The first step, manually chopsticks 14 are put into above chopsticks supporting plate 13, chopsticks supporting plate 13 are then placed on area to be detected,
First Rodless cylinder 10 promotes push rod 11 to travel forward after being powered, and chopsticks supporting plate 13 is pushed to front end by push rod 11, and then the
Two Rodless cylinders 15 are powered, and chopsticks supporting plate 13 is pushed in detection zone, and then the 3rd Rodless cylinder 18 is powered, and drive pull bar
20 are travelled forward, and locating piece 21 is pressed into after encountering the chopsticks supporting plate 13 in detection zone, by being upspring after chopsticks supporting plate 13, by chopsticks
Sub- supporting plate 13 is had good positioning, the then counter motion of the 3rd Rodless cylinder 18, and chopsticks supporting plate 13 is sent into detection.CCD imager 32
Return is dynamic, realizes and chopsticks 14 are detected.After detection, the 3rd Rodless cylinder 18 continues to act, the chopsticks that will have been detected
14 deliver to the next position.Then the servomotor 22 of the end of the second screw mandrel 34 acts, and drives signal detector 37 to move back and forth, and examines
Chopsticks length is surveyed, so as to determine that chopsticks 14 are delivered into non-defective unit region delivers to a certain region of conveyer belt 58 also according to length, now,
4th Rodless cylinder 38 acts, and drives push pedal 17 to move, and by the chopsticks supporting plate 13 of sky, is pushed to area to be detected, manually continues to put
Upper chopsticks 14 to be detected, are circulated successively.
Second step, after chopsticks 14 detect, slider cylinder 41 moves back, and rotary cylinder 43 drives turning arm 44 counterclockwise
Rotation, after the neck clamping chopsticks 14 on turning arm 44, slider cylinder 41 does stretching motion, in place after, rotary cylinder 43 drives
The clockwise motion of turning arm 44, chopsticks 14 are placed on chopsticks mounting table 50.
3rd step, if this chopsticks 14 is non-defective unit, sensor sends a signal to slider cylinder 41, and slider cylinder 41 is stretched
Go out action, non-defective unit placement mechanism 8 acts, and chopsticks 14 is placed into non-defective unit area, if this 14 non-non-defective unit of chopsticks, sensor send out signal
Servomotor 22 is given, servomotor 22 acts, and drives screw mandrel 23 to rotate, screw mandrel 23 drives feed screw nut 24 thereon to slide
Motion, slider cylinder 41 is arranged on feed screw nut 24 by connecting plate 16, according to this length of chopsticks 14, under chopsticks mounting table 50
Three 58 one of opening positions of conveyer belt are moved to, slider cylinder 41 does extending action, and chopsticks mounting table 50 moves down, by chopsticks 14
Transferred out by conveyer belt 58, each reset.
The beneficial effect that is reached of the present invention is:The present invention detects packaging facilities for a kind of chopsticks, changes original equipment
The feeding and output mechanism and the output cutting agency of two-way pipeline parallel arrangement of linear pattern layout, are examined by feeding and outward appearance
Survey mechanism and use revolution mode feeding, and conveying mechanism blanking by the way of three layers of pipeline are superimposed, can be effectively saved
The device space, while the mode of feeding revolution can increase feeding speed, substantially increase production efficiency;Taken using aluminium section bar
Frame is built, the plasticity of aluminium section bar is bigger so that whole rack construction is stable, easy for installation;Pass through the guidance panel of setting
With alarm tri coloured lantern, the control to functions equipment can be realized rapidly by guidance panel, worked as with alarm tri coloured lantern
When jam or remaining abnormal state occurs in mechanism for testing, alarm is sent;Whole equipment space-consuming is few, continuity of operation it is high and
Production efficiency has also obtained great lifting, has application prospect well.
Brief description of the drawings
Accompanying drawing is used for providing a further understanding of the present invention, and a part for constitution instruction, the reality with the present invention
Apply example to be used to explain the present invention together, be not construed as limiting the invention.
In the accompanying drawings:
Fig. 1 is the overall positive structure schematic of the present invention;
Fig. 2 is the overall side structure schematic diagram of the present invention;
Fig. 3 is the overall overlooking the structure diagram of the present invention;
Fig. 4 is characteristic test mechanism of the present invention positive structure schematic;
Fig. 5 is characteristic test mechanism of the present invention side structure schematic diagram;
Fig. 6 is characteristic test mechanism of the present invention overlooking the structure diagram;
Fig. 7 is feeding and visual inspection machine structure positive structure schematic of the present invention;
Fig. 8 is feeding and visual inspection machine structure side structure schematic diagram of the present invention;
Fig. 9 is feeding and visual inspection machine structure overlooking the structure diagram of the present invention;
Figure 10 is feeding and visual inspection machine structure C of the present invention to structural representation;
Figure 11 is feeding and visual inspection machine structure D of the present invention to structural representation;
Figure 12 is indexing mechanism positive structure schematic of the present invention;
Figure 13 is indexing mechanism side structure schematic diagram of the present invention;
Figure 14 is indexing mechanism overlooking the structure diagram of the present invention;
Figure 15 is transport establishment's positive structure schematic of the present invention;
Figure 16 is transport establishment's side structure schematic diagram of the present invention;
Figure 17 is transport establishment's overlooking the structure diagram of the present invention;
Figure 18 is non-defective unit placement mechanism of the present invention and conveying mechanism positive structure schematic;
Figure 19 is non-defective unit placement mechanism of the present invention and conveying mechanism side structure schematic diagram;
Figure 20 is non-defective unit placement mechanism of the present invention and conveying mechanism overlooking the structure diagram;
Figure 21 is that product packaging of the present invention completes structural representation.
Label in figure:1st, frame;2nd, guidance panel;3rd, alarm tri coloured lantern;4th, characteristic test mechanism;5th, feeding and outward appearance inspection
Survey mechanism;6th, indexing mechanism;7th, transport establishment;8th, non-defective unit placement mechanism;9th, conveying mechanism;10th, the first Rodless cylinder;11st, push away
Bar;12nd, support;13rd, chopsticks supporting plate;14th, chopsticks;15th, the second Rodless cylinder;16th, connecting plate;17th, push pedal;18th, the 3rd without bar
Cylinder;20th, pull bar;21st, locating piece;22nd, servomotor;23rd, screw mandrel;24th, feed screw nut;26th, slide plate;27th, sliding block;28th, lock
Tight screw;29th, magnifying glass;31st, top shoe;32nd, CCD imager;34th, the second screw mandrel;35th, the second feed screw nut;37th, signal is examined
Survey device;38th, the 4th Rodless cylinder;40th, fixed plate;41st, slider cylinder;42nd, installing plate;43rd, rotary cylinder;44th, turning arm;
50th, chopsticks mounting table;52nd, leading screw and nut mechanism;55th, gripping body;56th, non-defective unit placement tray;57th, come down plate;58th, convey
Band;60th, eccentric roller.
Embodiment
The preferred embodiments of the present invention are illustrated below in conjunction with accompanying drawing, it will be appreciated that described herein preferred real
Apply example to be merely to illustrate and explain the present invention, be not intended to limit the present invention.
In the description of the invention, it is necessary to explanation, the orientation of the instruction such as term " vertical ", " on ", " under ", " level "
Or position relationship is based on orientation shown in the drawings or position relationship, is for only for ease of the description present invention and simplifies description, and
It is not instruction or implies signified device or element there must be specific orientation, with specific azimuth configuration and operation, therefore
It is not considered as limiting the invention.
In the description of the invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or one
Connect body;Can be mechanical connection or electrical connection;Can be joined directly together, can also be indirect by intermediary
It is connected, can is the connection of two element internals.For the ordinary skill in the art, can manage as the case may be
Solve the concrete meaning of above-mentioned term in the present invention.
Embodiment:As shown in Fig. 1-2 1, the present invention provides a kind of chopsticks detection packaging facilities, including frame 1, guidance panel
2nd, alarm tri coloured lantern 3, characteristic test mechanism 4, and guidance panel 2 is located at the upper surface of frame 1, and alarm tri coloured lantern 3 is arranged on operating surface
The top of plate 2, characteristic test mechanism 4 include feeding and visual inspection machine structure 5, indexing mechanism 6, transport establishment 7, non-defective unit placement machine
Structure 8 and conveying mechanism 9;Feeding and visual inspection machine structure 5 are arranged on by support 12 on the working panel of characteristic test mechanism 4,
First Rodless cylinder 10 is arranged on support 12 by screw, and the one end of push rod 11 is arranged on the first Rodless cylinder 10, and push rod
11 other ends contact with chopsticks supporting plate 13, are placed with chopsticks 14 on chopsticks supporting plate 13, and push pedal 17 is arranged on the by connecting plate 16
On two Rodless cylinders 15, pull bar 20 is arranged on the 3rd Rodless cylinder 18 by connecting plate 16, and CCD imager 32 is pacified by screw
On top shoe 31, top shoe 31 is fixed on slide plate 26 by lock-screw 28, and the bottom of CCD imager 32 is provided with amplification
Mirror 29, magnifying glass 29 are fixed by screws on sliding block 27, and sliding block 27 is fixed on slide plate 26 by lock-screw 28, slide plate 26
Lower end is fixed on feed screw nut 24 by connecting plate 16, and feed screw nut 24 is arranged on screw mandrel 23, and the connection of the end of screw mandrel 23 is watched
Motor 22 is taken, signal detector 37 is fixed on another sliding block 27, and the sliding block 27 is fixed on the second feed screw nut 35, second
Stem nut 35 is arranged on the second screw mandrel 34, and the end of the second screw mandrel 34 is connected with another servomotor 22, the one end of chopsticks supporting plate 13
4th Rodless cylinder 38 is connected with by push pedal 17;Indexing mechanism 6 includes turning arm 44, and turning arm 44 is fixed by screws in rotation
On rotaring cylinder 43, rotary cylinder 43 is fixed in slider cylinder 41 by installing plate 42, and slider cylinder 41 is screwed solid
On fixed board 40;Transport establishment 7 includes chopsticks mounting table 50 and screw mandrel 23, and chopsticks mounting table 50 is arranged on the upper of slider cylinder 41
Side, slider cylinder 41 are fixed in connecting rod 16, and connecting rod 16 is fixed on screw mandrel 23 by feed screw nut 24, the end of screw mandrel 23
Connect servomotor 22;Non-defective unit placement mechanism 8 includes gripping body 55 and non-defective unit placement tray 56, and gripping body 55 passes through connection
Plate 16 is arranged in slider cylinder 41, and slider cylinder 41 is arranged on leading screw and nut mechanism 52 by screw, leading screw and nut mechanism
52 are driven by servomotor 22, and the end of leading screw and nut mechanism 52 is provided with non-defective unit placement tray 56;Conveying mechanism 9 is connected to good
One end of product placement mechanism 8, conveying mechanism 9 include landslide plate 57, and landslide one end of plate 57 is connected with conveyer belt 58.
Frame 1 is built using aluminium section bar, is provided with start button and scram button etc. on guidance panel 2, aluminium section bar can
Plasticity is bigger so that whole frame 1 is installed more convenient;Feeding and visual inspection machine structure 5 divide for region to be detected and detection
Region, some locating pieces 21 are provided with detection zone, locating piece 21 is pressed into after encountering the chopsticks supporting plate 13 in detection zone, is led to
Upspring after crossing chopsticks supporting plate 13, chopsticks supporting plate 13 is had good positioning;Feeding and visual inspection machine structure 5 use revolution mode feeding, and
The blanking by the way of three layers of pipeline are superimposed of conveying mechanism 9, the device space, and the mode of feeding revolution can be effectively saved
Feeding speed can be increased, substantially increase production efficiency;Conveyer belt 58 is provided with three layers, and every end of conveyer belt 58 is logical
Cross slider cylinder 41 and be connected with eccentric roller 60, stretching retract action can be made by slider cylinder 41, drive eccentric roller 60
Rotation, and then the stable movement of driving conveying belt 59;Indexing mechanism 6 is fixedly mounted on the working panel of characteristic test mechanism 4, is turned
Position mechanism 7 and conveying mechanism 9 run through the working panel, and the output end of conveying mechanism 9 connects next streamline or places waste product
Case so that whole device structure is completely embedded, and work continuity is higher.
Operation principle:The present invention provides a kind of chopsticks detection packaging facilities, and equipment uses PLC system, manual operation control
The button of panel 2.Concrete operations are as follows:
The first step, manually chopsticks 14 are put into above chopsticks supporting plate 13, chopsticks supporting plate 13 are then placed on area to be detected,
First Rodless cylinder 10 promotes push rod 11 to travel forward after being powered, and chopsticks supporting plate 13 is pushed to front end by push rod 11, and then the
Two Rodless cylinders 15 are powered, and chopsticks supporting plate 13 is pushed in detection zone, and then the 3rd Rodless cylinder 18 is powered, and drive pull bar
20 are travelled forward, and locating piece 21 is pressed into after encountering the chopsticks supporting plate 13 in detection zone, by being upspring after chopsticks supporting plate 13, by chopsticks
Sub- supporting plate 13 is had good positioning, the then counter motion of the 3rd Rodless cylinder 18, and chopsticks supporting plate 13 is sent into detection.CCD imager 32
Return is dynamic, realizes and chopsticks 14 are detected.After detection, the 3rd Rodless cylinder 18 continues to act, the chopsticks that will have been detected
14 deliver to the next position.Then the servomotor 22 of the end of the second screw mandrel 34 acts, and drives signal detector 37 to move back and forth, and examines
Chopsticks length is surveyed, so as to determine that chopsticks 14 are delivered into non-defective unit region delivers to a certain region of conveyer belt 58 also according to length, now,
4th Rodless cylinder 38 acts, and drives push pedal 17 to move, and by the chopsticks supporting plate 13 of sky, is pushed to area to be detected, manually continues to put
Upper chopsticks 14 to be detected, are circulated successively.
Second step, after chopsticks 14 detect, slider cylinder 41 moves back, and rotary cylinder 43 drives turning arm 44 counterclockwise
Rotation, after the neck clamping chopsticks 14 on turning arm 44, slider cylinder 41 does stretching motion, in place after, rotary cylinder 43 drives
The clockwise motion of turning arm 44, chopsticks 14 are placed on chopsticks mounting table 50.
3rd step, if this chopsticks 14 is non-defective unit, sensor sends a signal to slider cylinder 41, and slider cylinder 41 is stretched
Go out action, non-defective unit placement mechanism 8 acts, and chopsticks 14 is placed into non-defective unit area, if this 14 non-non-defective unit of chopsticks, sensor send out signal
Servomotor 22 is given, servomotor 22 acts, and drives screw mandrel 23 to rotate, screw mandrel 23 drives feed screw nut 24 thereon to slide
Motion, slider cylinder 41 is arranged on feed screw nut 24 by connecting plate 16, according to this length of chopsticks 14, under chopsticks mounting table 50
Three 58 one of opening positions of conveyer belt are moved to, slider cylinder 41 does extending action, and chopsticks mounting table 50 moves down, by chopsticks 14
Transferred out by conveyer belt 58, each reset.
Finally it should be noted that:The preferred embodiments of the present invention are these are only, are not intended to limit the invention, although
The present invention is described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can be right
Technical scheme described in foregoing embodiments is modified, or carries out equivalent substitution to which part technical characteristic.It is all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements made etc., the protection of the present invention should be included in
Within the scope of.