CN203526090U - Ampoule bottle discharge device for lamp inspector - Google Patents

Ampoule bottle discharge device for lamp inspector Download PDF

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Publication number
CN203526090U
CN203526090U CN201320561556.9U CN201320561556U CN203526090U CN 203526090 U CN203526090 U CN 203526090U CN 201320561556 U CN201320561556 U CN 201320561556U CN 203526090 U CN203526090 U CN 203526090U
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China
Prior art keywords
star
wheel
ampoule bottle
guardrail
bearing
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Withdrawn - After Issue
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CN201320561556.9U
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Chinese (zh)
Inventor
郑效东
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Shanghai Tofflon Science and Technology Co Ltd
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Shanghai Tofflon Science and Technology Co Ltd
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Priority to CN201320561556.9U priority Critical patent/CN203526090U/en
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Abstract

The utility model relates to an ampoule bottle discharge device for a lamp inspector. The ampoule bottle discharge device comprises a discharge primary star wheel system and a qualified product star wheel system which are fixed on a main bottom plate, wherein a visual system on the discharge primary star wheel system is used for judging qualified ampoule bottles, and then the qualified ampoule bottles are transmitted to the qualified product star wheel system and are discharged. The ampoule bottle discharge device is characterized by also comprising at least two unqualified product star wheel systems fixed on the main bottom plate, the visual system on the discharge primary star wheel system is used for judging unqualified ampoule bottles, according to the classification, the unqualified ampoule bottles are transmitted to different unqualified star wheel systems, and guard bar components fixed on the main bottom plate are used for protecting and guiding the ampoule bottles at the discharge primary star wheel system, the qualified product star wheel system and the unqualified product star wheel system. The ampoule bottle discharge device has the advantages of further classifying the unqualified ampoule bottles, achieving high stability in discharging and conveying the ampoule bottles by adopting a vacuum system, having a reasonable structural design, and being easy to operate.

Description

Ampoule bottle drawing mechanism for lamp inspection machine
Technical field
The utility model relate to a kind of on lamp inspection machine the device for the ampoule bottle having checked is shifted out from axis system.
Background technology
In pharmaceutical machine apparatus field, full-automatic soup bottle intelligent vision check system is the full-automatic on-line measuring device detecting for product qualities such as ampoule bottle, cillin bottle and large transfusion bottles on pharmaceutical production line, can detect online the foreign matters such as glass chip, metallic aluminium bits, eraser chips, hair, fiber, can also detect the package quality etc. of breakage, crackle and the bottleneck of bottle itself, automatic rejection defective work.Compare with manual detection, greatly improved detection speed and quality, avoided the unstability of manual detection, realize product is carried out to 100% detection, and detection method and standard evenly unified, thoroughly stop underproof product introduction market.It uses machine vision technique to combine with Automatic Control Theory, by mechanical means, make detected product run up, brake, adopt high-speed industrial camera to obtain a series of images of detected material, use high-performance industrial control system and software that image is calculated, analyzed, complete the detection to product.Detected defective work, the actuating unit by automatic control gives automatic rejection, realizes the touchless detection of medicinal liquid bottle quality.
Lamp inspection machine in the market mainly contains two kinds, and a kind of is batch (-type) lamp inspection machine, and it is motionless that camera and light source all keep, and when bottle turns between camera and light source, IMAQ has stopped operating; Another kind is continous way lamp inspection machine, and camera keeps synchronizeing and having rotated IMAQ with detection bottle by mechanically operated mode with light source.The former detects discontinuous, and detection efficiency is extremely low; The latter realizes synchronously by mechanical drive mode, higher to machine components processing and structure installation requirement, once assembly precision does not reach requirement, will directly affect accuracy of detection.
There is lower column defects in the ampoule bottle discharge system of existing continous way lamp inspection machine:
What 1, the ampoule bottle discharge system on current most domestic lamp inspection machine mainly adopted is that screw rod divides bottle structure, and stability is not high, and ampoule bottle at the volley speed is not steady, neglects fast neglecting slowly, easily causes rocking of ampoule bottle, broken bottle.And screw rod divides bottle structure can only divide two passes, a certified products passage, a defective work passage, cannot realize and in defective work, continue classification.
2, the project organization of the ampoule bottle discharge system of the machine of most domestic lamp inspection is at present reasonable not, star-wheel, screw rod, the selected material of guardrail are yielding, and in structure, do not consider quick-replaceable and clean, not only affect the performance of machine, and can make troubles to operator.
Summary of the invention
The technical problems to be solved in the utility model is to provide a kind of defective work of can realizing and continues the ampoule bottle drawing mechanism of classifying.
In order to solve the problems of the technologies described above, the technical solution of the utility model has been to provide a kind of ampoule bottle drawing mechanism for lamp inspection machine, comprise the discharging primary wheel system and the certified products star-wheel system that are fixed on main floor, on discharging primary wheel system, by vision system, judge that qualified ampoule bottle is passed to discharging after certified products star-wheel system, it is characterized in that: also comprise at least two defective work star-wheel systems that are fixed on main floor, on discharging primary wheel system, by vision system, judge that underproof ampoule bottle is passed to different defective work star-wheel systems according to classification, by being fixed on fence assembly on main floor to being positioned at discharging primary wheel system, ampoule bottle in certified products star-wheel system and defective work star-wheel system forms protection and guiding, wherein:
Discharging primary wheel system is identical with the structure of defective work star-wheel system, comprise that cover has the star-wheel rotating shaft one of bearing one, at the two ends of star-wheel rotating shaft one, be respectively equipped with star-wheel one and gear one, driving mechanism drives star-wheel one rotation by gear one, on each flank of tooth of star-wheel one, all have aperture, aperture is communicated with vacuum suction dish, vacuum suction dish and star-wheel rotating shaft one synchronous rotary, vacuum suction coil pipe road connects vacuum generator, vacuum generator produces vacuum by solenoid control according to the result of determination of vision system in needs, bearing one is positioned at star-wheel bearing one, star-wheel bearing one is fixed on main floor.
Preferably, in described star-wheel rotating shaft one, be fixed with rotating disc, at the lower surface of described star-wheel one, be provided with sealing gasket, sealing gasket coordinates installation with rotating disc, and described vacuum suction dish is arranged on the lower surface of rotating disc.
Preferably, also comprise protective cover, described vacuum suction dish and described star-wheel bearing one are positioned at protective cover.
Preferably, described star-wheel one is arranged on the end of described star-wheel rotating shaft one by star-wheel locating piece one location, at the interior screw-in fixed knob one of star-wheel locating piece one.
Preferably, described bearing one is fixing by retainer ring one.
Preferably, described certified products star wheel series turnkey is drawn together the star-wheel rotating shaft two that cover has bearing two, is respectively equipped with star-wheel two and gear two at the two ends of star-wheel rotating shaft two, and driving mechanism drives star-wheel two rotations by gear two, bearing two is positioned at star-wheel bearing two, and star-wheel bearing two is fixed on described main floor.
Preferably, described star-wheel two passes through star-wheel locating piece two location and installation in the end of described star-wheel rotating shaft two, at the interior screw-in fixed knob two of star-wheel locating piece two.
Preferably, described fence assembly comprises the guardrail supporting leg being fixed on described main floor, by guardrail supporting leg, support nonfloating rail gripper shoe, wear rib is arranged in guardrail gripper shoe, be positioned at the primary wheel guardrail of described discharging primary wheel system side, the certified products star-wheel guardrail that is positioned at the defective work star-wheel guardrail of described defective work star-wheel system side and is positioned at described certified products star-wheel system side is arranged in guardrail gripper shoe by guardrail fixed knob, in guardrail gripper shoe, be also provided with for the sensor to bottle outlet number count.
A kind of lamp inspection machine providing by the utility model is shifted out the ampoule bottle having checked with ampoule bottle drawing mechanism from axis system, and then by the star-wheel automatic sorting with vacuum generator, arrive corresponding passage according to the result of vision system judgement, realized the automatic classification of certified products and defective work.
The utility model has the advantages that: can further classify to underproof ampoule bottle, and the discharging that adopts vacuum system to realize ampoule bottle carries stability high, and reasonable in design, easy operating.
Accompanying drawing explanation
A kind of top view of examining the ampoule bottle drawing mechanism of machine for lamp that Fig. 1 provides for the utility model;
Fig. 2 is the structural representation of discharging primary wheel system or defective work star-wheel system;
Fig. 3 is the structural representation of certified products star-wheel system;
Fig. 4 is the front view of fence assembly;
Fig. 5 is the top view of fence assembly.
The specific embodiment
For the utility model is become apparent, hereby with preferred embodiment, and coordinate accompanying drawing to be described in detail below.
As shown in Figure 1, the disclosed a kind of ampoule bottle drawing mechanism for lamp inspection machine of the present embodiment, comprise the fence assembly 5, discharging primary wheel system 1, certified products star-wheel system 4 and two the defective work star-wheel systems that are fixed on main floor 6, i.e. defective work star wheel series unified 2 and defective work star-wheel system 23.On discharging primary wheel system 1, by vision system, judge that qualified ampoule bottle is passed to the 4 rear dischargings of certified products star-wheel system, judge that underproof ampoule bottle is passed to defective work star wheel series unified 2 or 23 dischargings of defective work star-wheel system according to its classification.The ampoule bottle being positioned in discharging primary wheel system 1, certified products star-wheel system 4, defective work star wheel series unified 2 and defective work star-wheel system 23 by 5 pairs of fence assemblies forms protection and guiding.
Basic identical on the structural principle of discharging primary wheel system 1 and defective work star-wheel system, difference is both tooth number of star, in different size, and the gear size, the number of teeth that are arranged on respectively on both are also different.In order to guarantee the synchronism in planet gearing process, both gear ratios are with tooth number of star than being consistent, and its concrete structure as shown in Figure 2, comprises that cover has the star-wheel rotating shaft 1 of bearing 1, and bearing 1 is fixing by retainer ring 1.At the two ends of star-wheel rotating shaft 1, be respectively equipped with star-wheel 1 and gear 1, driving mechanism drives star-wheel one 10 rotations by gear 1.By star-wheel locating piece 1 by star-wheel one 10 location and installation in the end of star-wheel rotating shaft 1, in one 7 lockings of the interior screw-in fixed knob of star-wheel locating piece 1.That star-wheel 1 adopts is wear-resisting, high strength, on-deformable material, guarantee that under High Rotation Speed, star-wheel 1 is not beated, on each flank of tooth of star-wheel 1, all have aperture, aperture is communicated with vacuum suction dish 17, vacuum suction dish 17 is fixed on the lower surface of rotating disc 11, vacuum suction dish 17 connects vacuum generator 14 by interface 12 pipelines, and vacuum generator 14 produces vacuum by solenoid control according to the result of determination of vision system in needs.Rotating disc 11 is fixed in star-wheel rotating shaft 1, at the lower surface of star-wheel 1, is provided with sealing gasket 16, and sealing gasket 16 coordinates installation with rotating disc 11.Bearing 1 is positioned at star-wheel bearing 1, and star-wheel bearing 1 is fixed on main floor 6.Vacuum suction dish 17 and star-wheel bearing 1 are all positioned at protective cover 19.
As shown in Figure 3, certified products star-wheel system 4 comprises that cover has the star-wheel rotating shaft 2 30 of bearing 2 31, bearing 2 31 is fixing by retainer ring 2 37, is respectively equipped with star-wheel 2 32 and gear 2 33 at the two ends of star-wheel rotating shaft 2 30, and driving mechanism drives star-wheel 2 32 rotations by gear 2 33.Star-wheel 2 32, is locked at the interior screw-in fixed knob 2 36 of star-wheel locating piece 2 35 in the end of star-wheel rotating shaft 2 30 by star-wheel locating piece 2 35 location and installation.Bearing 2 31 is positioned at star-wheel bearing 2 34, and star-wheel bearing 2 34 is fixed on main floor 6.Star-wheel 2 32 adopts is special wear-resisting, high strength, on-deformable material, guarantees that under High Rotation Speed, star-wheel is not beated.
As shown in Figure 4, fence assembly 5 comprises the guardrail supporting leg 23 being fixed on main floor 6, by guardrail supporting leg 23, support nonfloating rail gripper shoe 22, wear rib 24 is arranged in guardrail gripper shoe 22, is positioned at the primary wheel guardrail 25 of discharging primary wheel system 1 side, the defective work star-wheel guardrail 1 that is positioned at unified 2 sides of defective work star wheel series, the certified products star-wheel guardrail 28 that is positioned at the defective work star-wheel guardrail 2 27 of defective work star-wheel system 23 sides and is positioned at certified products star-wheel system 4 sides and is arranged in guardrail gripper shoe 22 by guardrail fixed knob 21.In guardrail gripper shoe 22, be also provided with for the sensor 29 to bottle outlet number count.Guardrail adopts wear-resisting, on-deformable material, and on guardrail, is designed with dowel hole, fast and easy location and installation.Wear rib 24 adopts self-lubricating abrasion-proof material, can realize bottle motion smoothly in the above, and wear rib 24 is very little with the contact area of bottle, can reduce frictional force on the one hand, and also aspect is clean on the other hand.System arranges two defective bottle passages, a certified products passage altogether, is provided with sensor 29, for the counting of passage bottle outlet quantity on each passage.

Claims (8)

1. the ampoule bottle drawing mechanism for lamp inspection machine, comprise the discharging primary wheel system (1) and the certified products star-wheel system (4) that are fixed on main floor (6), discharging primary wheel system (1) is upper judges that by vision system qualified ampoule bottle is passed to the rear discharging of certified products star-wheel system (4), it is characterized in that: also comprise at least two defective work star-wheel systems that are fixed on main floor (6), discharging primary wheel system (1) is upper judges that by vision system underproof ampoule bottle is passed to different defective work star-wheel systems according to classification, by being fixed on fence assembly (5) on main floor (6) to being positioned at discharging primary wheel system (1), ampoule bottle in certified products star-wheel system (4) and defective work star-wheel system forms protection and guiding, wherein:
Discharging primary wheel system (1) is identical with the structure of defective work star-wheel system, comprise that cover has the star-wheel rotating shaft one (9) of bearing one (13), at the two ends of star-wheel rotating shaft one (9), be respectively equipped with star-wheel one (10) and gear one (15), driving mechanism drives star-wheel one (10) rotation by gear one (15), on each flank of tooth of star-wheel one (10), all have aperture, aperture is communicated with vacuum suction dish (17), vacuum suction dish (17) and star-wheel rotating shaft one (9) synchronous rotary, vacuum suction dish (17) pipeline connects vacuum generator (14), vacuum generator (14) produces vacuum by solenoid control according to the result of determination of vision system in needs, bearing one (13) is positioned at star-wheel bearing one (18), star-wheel bearing one (18) is fixed on main floor (6).
2. a kind of ampoule bottle drawing mechanism for lamp inspection machine as claimed in claim 1, it is characterized in that: in described star-wheel rotating shaft one (9), be fixed with rotating disc (11), lower surface at described star-wheel one (10) is provided with sealing gasket (16), sealing gasket (16) coordinates installation with rotating disc (11), and described vacuum suction dish (17) is arranged on the lower surface of rotating disc (11).
3. a kind of ampoule bottle drawing mechanism for lamp inspection machine as claimed in claim 1, is characterized in that: also comprise protective cover (19), described vacuum suction dish (17) and described star-wheel bearing one (18) are positioned at protective cover (19).
4. a kind of ampoule bottle drawing mechanism for lamp inspection machine as claimed in claim 1, it is characterized in that: described star-wheel one (10) in the end of described star-wheel rotating shaft one (9), screws in fixed knob one (7) by star-wheel locating piece one (8) location and installation in star-wheel locating piece one (8).
5. a kind of ampoule bottle drawing mechanism for lamp inspection machine as claimed in claim 1, is characterized in that: described bearing one (13) is fixing by retainer ring one (20).
6. a kind of ampoule bottle drawing mechanism for lamp inspection machine as claimed in claim 1, it is characterized in that: described certified products star-wheel system (4) comprises that cover has the star-wheel rotating shaft two (30) of bearing two (31), at the two ends of star-wheel rotating shaft two (30), be respectively equipped with star-wheel two (32) and gear two (33), driving mechanism drives star-wheel two (32) rotations by gear two (33), bearing two (31) is positioned at star-wheel bearing two (34), and star-wheel bearing two (34) is fixed on described main floor (6).
7. a kind of ampoule bottle drawing mechanism for lamp inspection machine as claimed in claim 6, it is characterized in that: described star-wheel two (32) in the end of described star-wheel rotating shaft two (30), screws in fixed knob two (36) by star-wheel locating piece two (35) location and installation in star-wheel locating piece two (35).
8. a kind of ampoule bottle drawing mechanism for lamp inspection machine as claimed in claim 1, it is characterized in that: described fence assembly (5) comprises the guardrail supporting leg (23) being fixed on described main floor (6), by guardrail supporting leg (23), support nonfloating rail gripper shoe (22), wear rib (24) is arranged in guardrail gripper shoe (22), be positioned at the primary wheel guardrail (25) of described discharging primary wheel system (1) side, the certified products star-wheel guardrail (28) that is positioned at the defective work star-wheel guardrail of described defective work star-wheel system side and is positioned at described certified products star-wheel system (4) side is arranged in guardrail gripper shoe (22) by guardrail fixed knob (21), in guardrail gripper shoe (22), be also provided with for to the sensor of bottle outlet number count (29).
CN201320561556.9U 2013-09-10 2013-09-10 Ampoule bottle discharge device for lamp inspector Withdrawn - After Issue CN203526090U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320561556.9U CN203526090U (en) 2013-09-10 2013-09-10 Ampoule bottle discharge device for lamp inspector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320561556.9U CN203526090U (en) 2013-09-10 2013-09-10 Ampoule bottle discharge device for lamp inspector

Publications (1)

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CN203526090U true CN203526090U (en) 2014-04-09

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CN201320561556.9U Withdrawn - After Issue CN203526090U (en) 2013-09-10 2013-09-10 Ampoule bottle discharge device for lamp inspector

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103508201A (en) * 2013-09-10 2014-01-15 上海东富龙科技股份有限公司 Ampoule bottle discharging device used for light examining machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103508201A (en) * 2013-09-10 2014-01-15 上海东富龙科技股份有限公司 Ampoule bottle discharging device used for light examining machine
CN103508201B (en) * 2013-09-10 2016-01-20 上海东富龙科技股份有限公司 A kind of ampoule bottle drawing mechanism for lamp inspection machine

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20140409

Effective date of abandoning: 20160120

C25 Abandonment of patent right or utility model to avoid double patenting