CN107819142B - Automatic cutting machine - Google Patents
Automatic cutting machine Download PDFInfo
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- CN107819142B CN107819142B CN201610824878.6A CN201610824878A CN107819142B CN 107819142 B CN107819142 B CN 107819142B CN 201610824878 A CN201610824878 A CN 201610824878A CN 107819142 B CN107819142 B CN 107819142B
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- cutting
- driving element
- shaping
- guide rail
- blanking
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- 238000005520 cutting process Methods 0.000 title claims abstract description 169
- 230000007246 mechanism Effects 0.000 claims abstract description 229
- 238000007493 shaping process Methods 0.000 claims abstract description 127
- 238000001514 detection method Methods 0.000 claims abstract description 83
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 230000000007 visual effect Effects 0.000 claims abstract description 6
- 238000009434 installation Methods 0.000 claims description 22
- 239000002699 waste material Substances 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 7
- 238000009966 trimming Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to an automatic cutting machine which comprises a frame, a feeding mechanism, a turntable mechanism, a first shaping mechanism, a detection mechanism, a visual detection mechanism, a cutting mechanism, a second shaping mechanism, a discharging mechanism and a plurality of jacking mechanisms, wherein the feeding mechanism is arranged on the frame, the turntable mechanism is arranged on one side of the feeding mechanism, the first shaping mechanism, the detection mechanism, the visual detection mechanism, the cutting mechanism and the second shaping mechanism are sequentially arranged on the frame and surround the turntable mechanism, the discharging mechanism is arranged on the frame and corresponds to the turntable mechanism, and the jacking mechanisms are arranged on the frame and correspond to the feeding mechanism and the discharging mechanism respectively. The automatic cutting machine disclosed by the invention has the advantages that the structure is simple, the voltage and the resistance of the battery core are automatically detected, the two lugs of the battery core are automatically cut, the working staff of the working procedure are reduced, the processing efficiency of enterprises is improved, and the production cost of the enterprises is reduced.
Description
Technical Field
The invention relates to the field of automatic equipment, in particular to an automatic cutting machine.
Background
With the rapid development of electronic technology, electronic products are increasingly used, the battery industry is rapidly developed, the number of batteries required is increased, and battery production equipment is generated. The cutting machine is used for cutting the equipment of two utmost point ears of electric core at the production battery in-process, and current cutting machine needs artifical material loading, cuts the inaccurate position of electric core utmost point ear, often causes the condition that utmost point ear welding protection shield is not in place to appear. And the existing cutting machine is not provided with detection equipment, and detection equipment is additionally added on the cutting machine.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an automatic cutting machine.
In order to solve the technical problems, the invention discloses an automatic cutting machine, which comprises a frame, a feeding mechanism, a turntable mechanism, a first shaping mechanism, a detection mechanism, a visual detection mechanism, a cutting mechanism, a second shaping mechanism, a blanking mechanism and a plurality of jacking mechanisms, wherein the feeding mechanism is arranged on the frame, the turntable mechanism is arranged on one side of the feeding mechanism, the first shaping mechanism, the detection mechanism, the visual detection mechanism, the cutting mechanism and the second shaping mechanism are sequentially arranged on the frame and surround the turntable mechanism, the blanking mechanism is arranged on the frame and corresponds to the turntable mechanism, and the plurality of jacking mechanisms are arranged on the frame and correspond to the feeding mechanism and the blanking mechanism respectively.
According to an embodiment of the invention, the feeding mechanism comprises a feeding installation seat, a feeding guide rail, a feeding moving part, a feeding driving element and a feeding manipulator, wherein the feeding installation seat is arranged on the frame, the feeding guide rail is arranged on the feeding installation seat, the feeding moving part is arranged on the feeding guide rail, the feeding driving element is arranged on one side of the feeding guide rail, the output end of the feeding driving element is connected with the feeding guide rail, and the feeding manipulator is arranged on the feeding moving part.
According to an embodiment of the present invention, the turntable mechanism includes a turntable mounting seat, a turntable driving element, a divider, a turntable synchronization mechanism, a turntable and a plurality of positioning fixtures, wherein the turntable mounting seat is disposed on the frame, the turntable driving element is disposed on the turntable mounting seat, the divider is disposed on the frame and above the turntable driving element, the turntable synchronization mechanism is connected with the turntable driving element and the divider, the turntable is disposed at an output end of the divider, and the plurality of positioning fixtures are disposed on the turntable.
According to an embodiment of the present invention, the single positioning fixture includes a positioning mounting seat, a limiting block, a first positioning guide rail, a first positioning member, a first positioning jacking member, a second positioning guide rail, a second positioning member, a second positioning jacking member and two spring assemblies, wherein the positioning mounting seat is disposed on the turntable, the limiting block is disposed on the positioning mounting seat, the first positioning guide rail is disposed on the turntable and is located at one side of the positioning mounting seat, the first positioning member is disposed on the first positioning guide rail, the first positioning jacking member is disposed on the first positioning member and corresponds to the plurality of jacking mechanisms, the second positioning guide rail is disposed on the turntable, the second positioning guide rail is disposed on the other side of the positioning mounting seat, the second positioning member is disposed on the second positioning guide rail and corresponds to the limiting block, the second positioning jacking member is disposed on the second positioning member and corresponds to the plurality of jacking mechanisms, one spring assembly is disposed on the first positioning guide rail and the first positioning member, and the other spring assembly is disposed on the second positioning guide rail and the second positioning member.
According to an embodiment of the present invention, the first shaping mechanism includes a shaping mounting seat, a first shaping driving element, a first shaping member, a second shaping driving element, a second shaping member, a third shaping driving element and a third shaping member, where the shaping mounting seat is disposed on the frame and is located at one side of the turntable mounting seat, the first shaping driving element is disposed on the shaping mounting seat, the first shaping member is disposed at an output end of the first shaping driving element, the second shaping driving element is disposed on the shaping mounting seat and is located at one side of the first shaping driving element, the second shaping member is disposed at an output end of the second shaping driving element, the third shaping driving element is disposed on the shaping mounting seat and is located at one side of the first shaping driving element, the third shaping member is disposed at an output end of the third shaping driving element, and the third shaping member corresponds to the second shaping member.
According to an embodiment of the present invention, the detection mechanism includes a detection mounting seat, a first detection driving element, a detection base, a detection guide rail, a detection moving member, a second detection driving element, and two detection clips, where the detection mounting seat is disposed on the frame and is located at one side of the first shaping mechanism, the first detection driving element is disposed on the detection mounting seat, the detection base is disposed at an output end of the first detection driving element, the detection guide rail is disposed on the detection mounting seat and is located at one side of the first detection driving element, the detection moving member is disposed on the detection guide rail, the second detection driving element is disposed at a top end of the detection mounting seat, an output end of the second detection driving element is connected with the detection moving member, and the two detection clips are disposed on the detection moving member.
According to an embodiment of the present invention, the cutting mechanism includes a first cutting installation seat, a first cutting guide rail, a first cutting moving member, a first cutting driving element, a second cutting installation seat, two cutting tool holders, a second cutting guide rail, a second cutting moving member, a second cutting driving element and two cutting tools, wherein the first cutting installation seat is disposed on the frame and is located at one side of the video detection mechanism, the first cutting guide rail is disposed on the first cutting installation seat, the first cutting moving member is disposed on the first cutting guide rail, the first cutting driving element is disposed on the first cutting installation seat, the output end of the first cutting driving element is connected with the first cutting moving member, the second cutting installation seat is disposed on the first cutting moving member, the two cutting tool holders are disposed on the second cutting installation seat, the second cutting guide rail is disposed on the second cutting installation seat and is located at one side of the two cutting tool holders, the second cutting moving member is disposed on the second cutting guide rail, the second cutting driving element is disposed on the second cutting tool holder and is located at one side of the second cutting tool holder corresponding to the second cutting moving member.
According to an embodiment of the invention, the blanking mechanism comprises a blanking mounting seat, a first blanking guide rail, a first blanking moving part, a first blanking driving element, a second blanking guide rail, a second blanking moving part, a second blanking driving element, a blanking fixing seat and a plurality of blanking manipulators, wherein the blanking mounting seat is arranged on the frame and is positioned on one side of the turntable mechanism, the first blanking guide rail is arranged on the blanking mounting seat, the first blanking moving part is arranged on the first blanking guide rail, the first blanking driving element is arranged on one side of the first blanking guide rail, the output end of the first blanking driving element is connected with the first blanking guide rail, the second blanking guide rail is arranged on the first blanking moving part, the second blanking moving part is arranged on the second blanking guide rail, the output end of the second blanking driving element is connected with the second blanking moving part, the blanking fixing seat is arranged on the second blanking moving part, and the plurality of blanking manipulators are arranged on the blanking fixing seat and correspond to the turntable mechanism.
According to an embodiment of the present invention, the single jacking mechanism includes a jacking installation seat, a jacking driving element, a jacking member and two jacking rollers, wherein the jacking installation seat is disposed on the frame and is located below the turntable, the jacking driving element is disposed on the jacking installation seat, the jacking member is disposed at an output end of the jacking driving element, two cutting and jacking rollers are disposed on the jacking member, and the two cutting and jacking rollers respectively correspond to the first positioning jacking member and the second positioning jacking member.
According to an embodiment of the present invention, the automatic cutting machine further includes a waste conveying mechanism, wherein the waste conveying mechanism is disposed on the frame and located at one side of the turntable mechanism, and the waste conveying mechanism corresponds to the plurality of discharging manipulators.
Compared with the prior art, the automatic cutting machine provided by the invention has the advantages that the structure is simple, the battery core is automatically fed to the automatic cutting machine, the voltage and the resistance of the battery core are detected, the two lugs of the battery core are automatically cut, the working staff in the working procedure are reduced, the processing efficiency is improved, and the production cost of enterprises is reduced.
Drawings
Fig. 1 is a schematic view of an automatic cutter according to an embodiment of the invention.
Fig. 2 is a schematic diagram of a feeding mechanism according to an embodiment of the present invention.
Fig. 3 is a schematic view of a turntable mechanism according to an embodiment of the invention.
Fig. 4 is a schematic view of a single positioning fixture and a single lifting mechanism according to an embodiment of the present invention.
Fig. 5 is a schematic view of a first shaping mechanism according to an embodiment of the invention.
Fig. 6 is a schematic diagram of a detection mechanism according to an embodiment of the invention.
Fig. 7 is a schematic view of a cutting mechanism according to an embodiment of the invention.
Fig. 8 is a schematic diagram of a blanking mechanism according to an embodiment of the present invention.
Detailed Description
Various embodiments of the invention are disclosed in the following drawings, in which details of the practice are set forth in the following description for the purpose of clarity. However, it should be understood that these practical details are not to be taken as limiting the invention.
The terms "first," "second," and the like, as used herein, do not denote a particular order or sequence, nor are they intended to limit the invention, but rather are merely used to distinguish one element or operation from another in the same technical term.
Please refer to fig. 1, which is a schematic diagram of an automatic cutting machine 1 according to an embodiment of the present invention. As shown in the drawing, the invention discloses an automatic cutting machine 1, which is used for automatically detecting and cutting two tabs of an electric core, wherein the automatic cutting machine 1 comprises a frame 101, a feeding mechanism 102, a turntable mechanism 103, a first shaping mechanism 104, a detection mechanism 105, a video detection mechanism 106, a cutting mechanism 107, a second shaping mechanism 108, a blanking mechanism 109 and a plurality of jacking mechanisms 110. The feeding mechanism 102 is disposed on the frame 101. The turntable mechanism 103 is disposed on the frame 101 and located on one side of the feeding mechanism 102. The first shaping mechanism 104, the detecting mechanism 105, the video detecting mechanism 106, the cutting mechanism 107, and the second shaping mechanism 108 are disposed in the frame 101 in this order, and surround the turntable mechanism 103. The blanking mechanism 109 is disposed on the frame 101 and corresponds to the turntable mechanism 103. The plurality of lifting mechanisms 110 are disposed on the frame 101 and correspond to the feeding mechanism 102 and the discharging mechanism 109, respectively. The feeding mechanism 102 sucks and conveys the battery cell to the upper side of the turntable mechanism 103. At this time, the plurality of lifting mechanisms 110 lift the turntable mechanism 103, and the turntable mechanism 103 opens. Meanwhile, the feeding mechanism 102 places the battery cells on the turntable mechanism 103, and then the plurality of jacking mechanisms 110 loosen the turntable mechanism 103, and the turntable mechanism 103 clamps the battery cells. The turntable mechanism 103 drives the battery cell to rotate, and the battery cell sequentially passes through the first shaping mechanism 104, the detecting mechanism 105, the video detecting mechanism 106, the cutting mechanism 107 and the second shaping mechanism 108. The first shaping mechanism 104 performs leveling treatment on two tabs of the battery cell. The detection means 105 detects the voltage and the resistance of the battery cell. The video detection mechanism 106 detects the center distance between the two tabs of the battery cell. The cutting mechanism 107 cuts two tabs of the battery cell. The second shaping mechanism 108 levels out the two tabs of the cut battery cell. After the second shaping mechanism 108 finishes leveling the two lugs, the turntable mechanism 103 drives the battery cell to rotate to the blanking mechanism 20. At this time, the plurality of lifting mechanisms 110 lift the turntable mechanism 103, the turntable mechanism 103 releases the battery cell, and the discharging mechanism 109 conveys the battery cell to the next process.
Referring to fig. 2, a schematic diagram of a feeding mechanism 102 according to an embodiment of the invention is shown. As shown in the drawing, the feeding mechanism 102 includes a feeding mount 1021, a feeding guide rail 1022, a feeding moving member 1023, a feeding driving element 1024 and a feeding manipulator 1025, the feeding mount 1021 is disposed on the frame 101, the feeding guide rail 1022 is disposed on the feeding mount 1021, the feeding moving member 1023 is disposed on the feeding guide rail 1022, the feeding driving element 1024 is disposed on one side of the feeding guide rail 1022, the output end of the feeding driving element 1024 is connected with the feeding guide rail 1022, and the feeding manipulator 1025 is disposed on the feeding moving member 1023. The feeding conveying mechanism 105 conveys the battery cells to the automatic cutting machine 1, the feeding driving element 1024 drives the feeding moving member 1023 to move along the feeding guide rail 1022 to the feeding conveying mechanism 105, the feeding moving member 1023 drives the feeding mechanical arm 1025 to move to the feeding conveying mechanism 105, and the feeding mechanical arm 1025 absorbs the battery cells. After the feeding manipulator 1025 absorbs the battery cell, the feeding driving element 1024 drives the feeding moving member 1023 to move to the turntable mechanism 103 along the feeding guide rail 1022, the feeding moving member 1023 drives the feeding manipulator 1025 and the battery cell to move to the turntable mechanism 103 along the feeding guide rail 1022, and the feeding manipulator 1025 places the battery cell in the turntable mechanism 103.
Referring to fig. 3, a schematic diagram of a turntable mechanism 103 according to an embodiment of the invention is shown. As shown in the drawing, the turntable mechanism 103 includes a turntable mounting seat 1031, a turntable driving element 1032, a divider 1033, a turntable synchronization mechanism 1034, a turntable 1035 and a plurality of positioning clamps 1036, the turntable mounting seat 1031 is disposed on the frame 101, the turntable mounting seat 1031 is located on one side of the feeding mounting seat 1021, the turntable driving element 1032 is disposed on the turntable mounting seat 1031, the divider 1033 is disposed on the frame 101, the divider 1033 is located above the turntable driving element 1032, the turntable synchronization mechanism 1034 connects the turntable driving element 1032 and the divider 1033, the turntable 1035 is disposed at an output end of the divider 1033, the plurality of positioning clamps 1036 are disposed on the turntable 1035, and the plurality of positioning clamps 1036 correspond to the lifting mechanism 110. The feeding manipulator 1025 places the battery cells in a plurality of positioning clamps 1036, the turntable driving element 1032 drives the turntable synchronous mechanism 1034 to rotate, the turntable synchronous mechanism 1034 drives the divider 1033 to rotate, the divider 1033 drives the turntable 1035 and the plurality of positioning clamps 1036 to rotate, and the plurality of positioning clamps 1036 drive the battery cells to rotate. The battery cell rotates to the first shaping mechanism 104, the detecting mechanism 105, the video detecting mechanism 106, the cutting mechanism 107 and the second shaping mechanism 108 in sequence.
Referring also to fig. 4, a schematic diagram of a single positioning fixture 1036 and a single lifting mechanism 110 according to an embodiment of the invention is shown. As shown, the single positioning fixture 1036 includes a positioning mount 10361, a stopper 10362, a first positioning rail 10363, a first positioning member 10364, a first positioning lifter 10365, a second positioning rail 10366, a second positioning member 10367, a second positioning lifter 10368, and two spring assemblies 10369. The positioning mounting base 10361 is disposed on the turntable 1035, and the limiting block 10362 is disposed on the positioning mounting base 10361. The first positioning rail 10363 is disposed on the turntable 1035 and is located at one side of the positioning mounting base 10361. The first positioning member 10364 is provided to the first positioning rail 10363. The first positioning and lifting member 10365 is disposed on the first positioning member 10364 and corresponds to the plurality of lifting mechanisms 110. The second positioning rail 10366 is disposed on the turntable 1035, and the second positioning rail 10366 is disposed on the other side of the positioning mounting base 10361. The second positioning piece 10367 is disposed on the second positioning rail 10366 and corresponds to the limiting block 10362. The second positioning lifting member 10368 is disposed on the second positioning member 10367 and corresponds to the plurality of lifting mechanisms 110. One spring assembly 10369 is disposed on the first positioning rail 10363 and the first positioning member 10364, and the other spring assembly 10369 is disposed on the second positioning rail 10366 and the second positioning member 10367. When the feeding mechanical arm 1025 moves the battery cell to the single positioning fixture 1036, the plurality of jacking mechanisms 110 respectively jack the first positioning jacking member 10365 and the second positioning jacking member 10368, the first positioning jacking member 10365 drives the first positioning member 10364 to move along the first positioning guide rail 10363 and compress one spring assembly 10369, and the second positioning jacking member 10368 drives the second positioning member 10367 to move along the second positioning guide rail 10366 and compress the other spring assembly 10369. At this time, the single positioning clamp 1036 is in a released state, and the feeding manipulator 1025 places the battery cell on the positioning mounting seat 10361. The two spring assemblies 10369 spring back to their original positions, the first positioning member 10364 and the second positioning member 10367 return to their original positions and clamp the cells, and the single positioning clamp 1036 holds the cells. Similarly, the turntable 1035 drives the positioning fixtures 1036 and the battery cells to rotate to the blanking mechanism 109, and the plurality of jacking mechanisms 110 respectively jack the first positioning jacking piece 10365 and the second positioning jacking piece 10368 to release the battery cells. At this time, the discharging mechanism 109 sucks the battery cell and moves to the next process.
Referring to fig. 5, a schematic diagram of the first shaping mechanism 104 according to an embodiment of the invention is shown. As shown, the first shaping mechanism 104 is identical in structure to the second shaping mechanism 108, and the structure of both is described below using the first shaping mechanism 104 as an example. The first shaping mechanism 104 includes a shaping mounting base 1041, a first shaping driving element 1042, a first shaping member 1043, a second shaping driving element 1044, a second shaping member 1045, a third shaping driving element 1046, and a third shaping member 1047, where the shaping mounting base 1041 is disposed on the frame 101, and the shaping mounting base 1041 is located on one side of the turntable mechanism 103. The first shaping driving element 1042 is disposed on the shaping mounting base 1041, and the first shaping member 1043 is disposed at an output end of the first shaping driving element 1042. The second shaping driving element 1044 is disposed on the shaping mounting base 1041 and located on one side of the first shaping driving element 1042. The second shaping member 1045 is disposed at an output end of the second shaping driving element 1044. The third shaping driving element 1046 is disposed on the shaping mounting base 1041 and located at one side of the first shaping driving element 1042. The third shaping member 1047 is disposed at an output end of the third shaping driving element 1046, and the third shaping member 1047 corresponds to the second shaping member 1045. The plurality of positioning fixtures 1036 drive the battery core to rotate to the first shaping mechanism 104, the first shaping driving element 1042 drives the first shaping member 1043 to move to the first shaping mechanism 104, and the first cutting shaping driving element 1042 drives the first cutting shaping member 1043 to move to the plurality of positioning fixtures 1036. The first trimming and shaping member 1043 presses down the cells located in the plurality of positioning jigs 1036 and flattens the surfaces of the cells. After the first trimming member 1043 levels the surface of the battery cell, the first trimming driving element 1042 drives the first trimming member 1043 to restore the original position. At the same time, the second shaping driving element 1044 drives the second shaping member 1045 to move to the plurality of positioning fixtures 1036, and the second shaping member 1045 contacts the two tabs of the cell. At this time, the third shaping driving element 1046 drives the third shaping member 1047 to move to the plurality of positioning fixtures 1036, the third shaping member 1047 moves downward to abut against the second shaping member 1045, and the third shaping member 1047 and the second shaping member 1045 level the two tabs of the battery cell.
Referring to fig. 6, a schematic diagram of the detecting mechanism 105 according to an embodiment of the invention is shown. As shown in the drawing, the detecting mechanism 105 includes a detecting mount 1051, a first detecting driving element 1052, a detecting base 1053, a detecting guide rail 1054, a detecting moving member 1055, a second detecting driving element 1056 and two detecting clips 1057, the detecting mount 1051 is disposed on the frame 101, the detecting mount 1051 is located on one side of the first shaping mechanism 104, the first detecting driving element 1052 is disposed on the detecting mount 1051, the detecting base 1053 is disposed at an output end of the first detecting driving element 1052, the detecting guide rail 1054 is disposed on the detecting mount 1051, the detecting guide rail 1054 is located on one side of the first detecting driving element 1052, the detecting moving member 1055 is disposed on the detecting guide rail 1054, the second detecting driving element 1056 is disposed on a top end of the detecting mount 1051, the output end of the second detecting driving element 1056 is connected with the detecting moving member 1055, and the two detecting clips 1057 are disposed on the detecting moving member 1055. The plurality of positioning fixtures 1036 drive the electrical core to rotate to the detection mechanism 105, and the first detection driving element 1052 drives the detection base 1053 to move to the electrical core, and the detection base 1053 contacts two lugs of the electrical core. Meanwhile, the second detection driving element 1056 drives the detection moving member 1055 to move to the battery cell along the detection guide rail 1054, and the detection moving member 1055 drives the two detection clips 1057 to move to the battery cell along the detection guide rail 1054. The two detecting clips 1057 contact the two lugs of the battery cell respectively, and transmit the voltage and resistance parameters of the battery cell to the control system of the automatic cutting machine 1, and the control system of the automatic cutting machine 1 detects whether the voltage and resistance of the battery cell are normal or not.
Referring to fig. 7, a schematic diagram of a cutting mechanism 107 according to an embodiment of the invention is shown. As shown, the cutting mechanism 107 includes a first cutting mount 1071, a first cutting rail 1072, a first cutting movement 1073, a first cutting drive element 1074, a second cutting mount 1075, two cutting knife mounts 1076, a second cutting rail 1077, a second cutting movement 1078, a second cutting drive element 1079, and two cutting knives 10710. The first cutting mount 1071 is provided on the frame 101 and is located on one side of the video detection mechanism 106. The first cutting guide 1072 is disposed on the first cutting mount 1071, the first cutting moving member 1073 is disposed on the first cutting guide 1072, the first cutting driving element 1074 is disposed on the first cutting mount 1071, the output end of the first cutting driving element 1074 is connected with the first cutting moving member 1073, the second cutting mount 1075 is disposed on the first cutting moving member 1073, and the two cutting knife bases 1076 are disposed on the second cutting mount 1075. The second cutting rail 1077 is disposed on the second cutting mounting seat 1075 and located on one side of the two cutting knife seats 1076. The second cutting moving member 1078 is disposed on the second cutting rail 1077. The second cutting driving element 1079 is disposed on the second cutting mounting seat 1075 and located on one side of the second cutting guide 1077. The two cutting blades 10710 are disposed on the second cutting moving member 1078 and correspond to the two cutting blade holders 1076 respectively. The battery core rotates to the cutting mechanism 107, the first cutting driving element 1074 drives the first cutting moving element 1073 to move to the battery core along the first cutting guide rail 1072, and the first cutting moving element 1073 drives the second cutting installation seat 1075, the two cutting knife seats 1076, the second cutting guide rail 1077, the second cutting moving element 1078, the second cutting driving element 1079 and the two cutting knives 10710 to move to the battery core along the first cutting guide rail 1072. The two cutting blades 10710 move to the lower part of the battery core and abut against the two lugs of the battery core. Meanwhile, the second cutting driving element 1079 drives the second cutting moving member 1078 to move to the battery cell along the second cutting guide rail 1077, and the second cutting moving member 1078 drives the two cutting knives 10710 to move to the battery cell along the second cutting guide rail 1077. The two cutting blades 10710 are abutted with the two cutting blade seats 1076, and the two cutting blades 10710 cut the two electrode lugs of the battery core.
Referring to fig. 8, a schematic diagram of a blanking mechanism 109 according to an embodiment of the invention is shown. As shown, the discharging mechanism 109 includes a discharging mounting seat 1091, a first discharging guide rail 1092, a first discharging moving member 1093, a first discharging driving element 1094, a second discharging guide rail 1095, a second discharging moving member 1096, a second discharging driving element 1097, a discharging fixing seat 1098, and a plurality of discharging manipulators 1099. The blanking mounting seat 1091 is disposed on the frame 101 and located on one side of the turntable 103. The first blanking guide rail 1092 is disposed on the blanking mounting seat 1091, the first blanking moving member 1093 is disposed on the first blanking guide rail 1092, the first blanking driving element 1094 is disposed on one side of the first blanking guide rail 1092, and an output end of the first blanking driving element 1094 is connected with the first blanking guide rail 1092. The second unloading guide 1095 sets up in first unloading moving part 1093, and second unloading moving part 1096 sets up in second unloading guide 1095, and second unloading driving element 1097 sets up in first unloading moving part 1093, and second unloading moving part 1096 is connected to second unloading driving element 1097's output, and unloading fixing base 1098 sets up in second unloading moving part 1096. The plurality of discharging manipulators 1099 are disposed on the discharging fixing base 1098 and correspond to the turntable mechanism 103. The battery core rotates to the blanking mechanism 109, the first blanking driving element 1094 drives the first blanking moving element 1093 to move to the battery core along the first blanking guide rail 1092, and the first blanking moving element 1093 drives the second blanking guide rail 1095, the second blanking moving element 1096, the second blanking driving element 1097, the blanking fixing seat 1098 and the plurality of blanking manipulators 1099 to move to the battery core along the first blanking guide rail 1092. The second blanking driving element 1097 drives the second blanking moving member 1096 to move to the battery cell along the second blanking guide rail 1095, the second blanking moving member 1096 drives the blanking fixing seat 1098 and the plurality of blanking manipulators 1099 to move to the battery cell along the second blanking guide rail 1095, and the plurality of blanking manipulators 1099 absorb the battery cell. The first discharging driving element 1094 moves the first discharging moving element 1093 along the first discharging guide rail 1092 to the next process, and the first discharging moving element 1093 drives the plurality of discharging manipulators 1099 and the electrical core to move to the next process. The second discharging driving element 1097 drives the plurality of discharging manipulators 1099 and the battery cells to move to the next process, and the plurality of discharging manipulators 1099 transfer the battery cells to the next process.
Referring back to fig. 4, the single lifting mechanism 110 includes a lifting installation seat 1101, a lifting driving element 1102, a lifting member 1103 and two lifting rollers 1104, the lifting installation seat 1101 is disposed on the frame 101, the lifting installation seat 1101 is located below the turntable 1035, the lifting driving element 1102 is disposed on the lifting installation seat 1101, the lifting member 1013 is disposed at an output end of the lifting driving element 1102, the two lifting rollers 1104 are disposed on the lifting member 1103, and the two cutting lifting rollers 1104 respectively correspond to the first positioning lifting member 10365 and the second positioning lifting member 10368. When the feeding mechanical arm 1025 moves the battery cell to the single positioning clamp 1036, the jacking driving element 1102 drives the jacking member 1103 to move to the single positioning clamp 1036, and the jacking member 1103 drives the two jacking rollers 1104 to move to the single positioning clamp 1036. The two lifting rollers 1104 lift the first positioning lifting member 10365 and the second positioning lifting member 10368 respectively, the single positioning clamp 1036 is in a loose state, and the feeding mechanical arm 1025 places the battery cell in the single positioning clamp 1036. The jacking driving element 1102 drives the jacking member 1103 to restore the original position, the first positioning member 10364 and the second positioning member 10367 rebound, and the single positioning clamp 1036 clamps the battery cells. Similarly, the turntable 1035 drives the plurality of positioning fixtures 1036 and the battery cells to rotate to the blanking mechanism 109, and the jacking driving element 1102 drives the two jacking rollers 1104 to respectively drive the first positioning member 10364 and the second positioning member 10367 to release the battery cells. At this time, the plurality of discharging manipulators 1099 suck the cells and move to the next process.
Referring back to fig. 3, the automatic cutting machine 1 further includes a waste conveying mechanism 111, where the waste conveying mechanism 111 is disposed on the frame 101 and located on one side of the turntable 103, and the waste conveying mechanism 111 corresponds to the plurality of discharging manipulators 1099. The detection mechanism 105 detects the voltage and resistance of the battery cell, and the video detection mechanism 106 detects the center distance of the two lugs of the battery cell. If the control system of the automatic cutting machine 1 determines that the voltage and the resistance of the battery core or the center distance between the two tabs have faults, the control system of the automatic cutting machine 1 controls the cutting mechanism 107 and the second shaping mechanism 108 not to cut the two tabs of the battery core and the two tabs of the second shaping battery core for the battery core with faults. The cutting turntable mechanism 103 directly transmits the faulty cell to the blanking mechanism 109, the blanking mechanism 109 moves the faulty cell to the waste conveying mechanism 111, and the waste conveying mechanism 111 conveys the faulty cell to the automatic cutting machine 1.
In one or more embodiments of the invention, the automatic cutting machine has a simple structure, automatically detects the voltage and the resistance of the battery core, automatically cuts two lugs of the battery core, reduces staff in the working procedure, improves the processing efficiency of enterprises, and reduces the production cost of the enterprises.
In summary, in one or more embodiments of the present invention, the foregoing description is only an embodiment of the present invention, and is not intended to limit the present invention. Various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, or the like, which is within the spirit and principles of the present invention, should be included in the scope of the claims of the present invention.
Claims (6)
1. The automatic cutting machine is characterized by comprising a frame, a feeding mechanism, a turntable mechanism, a first shaping mechanism, a detection mechanism, a visual detection mechanism, a cutting mechanism, a second shaping mechanism, a discharging mechanism and a plurality of jacking mechanisms, wherein the feeding mechanism is arranged on the frame, the turntable mechanism is arranged on one side of the feeding mechanism, the first shaping mechanism, the detection mechanism, the visual detection mechanism, the cutting mechanism and the second shaping mechanism are sequentially arranged on the frame and surround the turntable mechanism, the discharging mechanism is arranged on the frame and corresponds to the turntable mechanism, and the plurality of jacking mechanisms are arranged on the frame and correspond to the feeding mechanism and the discharging mechanism respectively; the first shaping mechanism carries out leveling treatment on two lugs of the battery cell, the detection mechanism detects the voltage and the resistance of the battery cell, the video detection mechanism detects the center distance of the two lugs of the battery cell, the cutting mechanism cuts the two lugs of the battery cell, and the second shaping mechanism levels the two lugs of the cut battery cell;
the turntable mechanism comprises a turntable mounting seat, a turntable driving element, a divider, a turntable synchronizing mechanism, a turntable and a plurality of positioning clamps, wherein the turntable mounting seat is arranged on the frame, the turntable driving element is arranged on the turntable mounting seat, the divider is arranged on the frame and above the turntable driving element, the turntable synchronizing mechanism is connected with the turntable driving element and the divider, the turntable is arranged at the output end of the divider, and the plurality of positioning clamps are arranged on the turntable; the positioning fixture comprises a positioning mounting seat, a limiting block, a first positioning guide rail, a first positioning piece, a first positioning jacking piece, a second positioning guide rail, a second positioning piece, a second positioning jacking piece and two spring assemblies, wherein the positioning mounting seat is arranged on the rotary table, the limiting block is arranged on the positioning mounting seat, the first positioning guide rail is arranged on the rotary table and is positioned on one side of the positioning mounting seat, the first positioning piece is arranged on the first positioning guide rail, the first positioning jacking piece is arranged on the first positioning piece and corresponds to the plurality of jacking mechanisms, the second positioning guide rail is arranged on the rotary table, the second positioning guide rail is arranged on the other side of the positioning mounting seat, the second positioning piece is arranged on the second positioning guide rail and corresponds to the limiting block, the second positioning jacking piece is arranged on the second positioning piece and corresponds to the plurality of jacking mechanisms, and the spring assemblies are arranged on the first positioning guide rail and the second positioning guide rail; the blanking mechanism comprises a blanking mounting seat, a first blanking guide rail, a first blanking moving part, a first blanking driving element, a second blanking guide rail, a second blanking moving part, a second blanking driving element, a blanking fixing seat and a plurality of blanking manipulators, wherein the blanking mounting seat is arranged on the frame and is positioned on one side of the turntable mechanism, the first blanking guide rail is arranged on the blanking mounting seat, the first blanking moving part is arranged on the first blanking guide rail, the first blanking driving element is arranged on one side of the first blanking guide rail, the output end of the first blanking driving element is connected with the first blanking guide rail, the second blanking guide rail is arranged on the first blanking moving part, the second blanking moving part is arranged on the second blanking guide rail, the second blanking driving element is arranged on the first blanking moving part, the output end of the second blanking driving element is connected with the second blanking moving part, and the blanking driving element is arranged on the second blanking fixing seat and corresponds to the turntable mechanism; the jacking mechanism comprises a jacking installation seat, a jacking driving element, a jacking piece and two jacking rollers, wherein the jacking installation seat is arranged on the frame and located below the turntable, the jacking driving element is arranged on the jacking installation seat, the jacking piece is arranged at the output end of the jacking driving element, the two jacking rollers are arranged on the jacking piece, and the two jacking rollers respectively correspond to the first positioning jacking piece and the second positioning jacking piece.
2. The automatic cutting machine of claim 1, wherein the feeding mechanism comprises a feeding mounting seat, a feeding guide rail, a feeding moving member, a feeding driving element and a feeding manipulator, wherein the feeding mounting seat is arranged on the frame, the feeding guide rail is arranged on the feeding mounting seat, the feeding moving member is arranged on the feeding guide rail, the feeding driving element is arranged on one side of the feeding guide rail, the output end of the feeding driving element is connected with the feeding guide rail, and the feeding manipulator is arranged on the feeding moving member.
3. The automatic cutter of claim 1, wherein the first shaping mechanism comprises a shaping mount, a first shaping driving element, a first shaping member, a second shaping driving element, a second shaping member, a third shaping driving element, and a third shaping member, wherein the shaping mount is disposed on the frame and is located on one side of the turntable mount, the first shaping driving element is disposed on the shaping mount, the first shaping member is disposed on an output end of the first shaping driving element, the second shaping driving element is disposed on the shaping mount and is located on one side of the first shaping driving element, the second shaping member is disposed on an output end of the second shaping driving element, the third shaping driving element is disposed on the shaping mount and is located on one side of the first shaping driving element, the third shaping member is disposed on an output end of the third shaping driving element, and the third shaping member corresponds to the second shaping member.
4. The automatic cutter of claim 1, wherein the detection mechanism comprises a detection mounting seat, a first detection driving element, a detection base, a detection guide rail, a detection moving member, a second detection driving element and two detection clamps, wherein the detection mounting seat is arranged on the frame and is positioned on one side of the first shaping mechanism, the first detection driving element is arranged on the detection mounting seat, the detection base is arranged at the output end of the first detection driving element, the detection guide rail is arranged on the detection mounting seat and is positioned on one side of the first detection driving element, the detection moving member is arranged on the detection guide rail, the second detection driving element is arranged on the top end of the detection mounting seat, the output end of the second detection driving element is connected with the detection moving member, and the two detection clamps are arranged on the detection moving member.
5. The automatic cutter according to claim 1, wherein the cutting mechanism comprises a first cutting mount, a first cutting guide rail, a first cutting moving member, a first cutting driving member, a second cutting mount, two cutting tool holders, a second cutting guide rail, a second cutting moving member, a second cutting driving member and two cutting tools, the first cutting mount is disposed on the frame and located on one side of the video detecting mechanism, the first cutting guide rail is disposed on the first cutting mount, the first cutting moving member is disposed on the first cutting guide rail, the first cutting driving member is disposed on the first cutting mount, the output end of the first cutting driving member is connected with the first cutting moving member, the second cutting mount is disposed on the first cutting moving member, the two cutting tool holders are disposed on the second cutting mount, the second cutting tool holders are disposed on the second cutting guide rail and located on one side of the second cutting driving member, and the second cutting driving member is disposed on one side of the second cutting guide rail.
6. The automatic cutter of claim 1, wherein the automatic cutter further comprises a waste conveying mechanism disposed on the frame and located on one side of the turntable mechanism, the waste conveying mechanism corresponding to the plurality of blanking manipulators.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610824878.6A CN107819142B (en) | 2016-09-14 | 2016-09-14 | Automatic cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610824878.6A CN107819142B (en) | 2016-09-14 | 2016-09-14 | Automatic cutting machine |
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| CN107819142A CN107819142A (en) | 2018-03-20 |
| CN107819142B true CN107819142B (en) | 2024-03-12 |
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| CN108994384B (en) * | 2018-07-04 | 2020-06-12 | 龙南建龙木业有限责任公司 | Automatic cutting device of panel |
| CN109309258A (en) * | 2018-10-26 | 2019-02-05 | 东莞市爱康电子科技有限公司 | A kind of positioning package equipment |
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| CN203644864U (en) * | 2013-11-29 | 2014-06-11 | 东莞市鸿宝锂电科技有限公司 | Automatic welding, cutting and adhesive tape sticking device for tab |
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