CN107599132A - A kind of side mold device and side form opening/closing method - Google Patents

A kind of side mold device and side form opening/closing method Download PDF

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Publication number
CN107599132A
CN107599132A CN201710718423.0A CN201710718423A CN107599132A CN 107599132 A CN107599132 A CN 107599132A CN 201710718423 A CN201710718423 A CN 201710718423A CN 107599132 A CN107599132 A CN 107599132A
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China
Prior art keywords
side form
drive mechanism
neighboring
outermost
connector
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CN201710718423.0A
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Chinese (zh)
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CN107599132B (en
Inventor
张剑
陈韶临
刘艺
陈贤圣
陈仁伍
张博
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Changsha Broad Homes Industrial Group Co Ltd
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Changsha Broad Homes Industrial Group Co Ltd
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Publication of CN107599132A publication Critical patent/CN107599132A/en
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Abstract

The invention discloses a kind of side mold device, it includes at least two side forms being disposed in parallel on pedestal horizontal direction, the drive mechanism being connected with least one side form in outermost two side forms, bed die and/or end mould are movably set between the two neighboring side form, the side form is at least partly movably arranged on the pedestal, the two neighboring side form is connected using connector, the connector is not subject to thrust, and the connector can bear pulling force when the distance of the two neighboring side form is more than or equal to predetermined value.The present invention is easy to operate, and the applicability of side form greatly improves, and production equipment is repeatable to be utilized, and reduces production cost.Multiple side forms are set up in parallel in a lateral direction, can greatly improve production efficiency, are also beneficial to the subsequent treatment on factory lines of prefabricated prefabricated components.

Description

A kind of side mold device and side form opening/closing method
Technical field
The invention belongs to construction engineering technical field, and in particular to a kind of side mold device and side form opening/closing method.
Background technology
At present, the mould used in prefabricated components is produced, is assembled mostly using steel side template flange, bed die is fixed on chassis Or on special chassis, flange connects with chassis to be used bolt or is welded and fixed mostly.Produced using this prefabricated components mould prefabricated Prefabricated components, because bed die is fixed, in order to produce the prefabricated components of different height, it need to be advised every time according to prefabricated components from different Size side form, side form recycling rate of waterused is low, and use cost is high, wastes big;And side form weight is big, dismounting every time need to use traveling crane Fortune, labor intensity is high, and dismounting difficulty is big, and production cost is high, complex operation.
The content of the invention
The present invention is in order to solve problems of the prior art, there is provided a kind of side mold device, the side mold device activity are set Put on pedestal, the horizontal displacement of side form is driven beneficial to drive mechanism, realizes side form automatic die assembly and automatic die sinking in linkage, grasp Make simply, to improve the utilization rate of side form, reduce labor intensity, be easy to the prefabricated prefabricated components of production line balance and prefabricated overlapping Prefabricated components.Concrete technical scheme is as follows.
A kind of side mold device, include at least two side forms being disposed in parallel on pedestal horizontal direction, and and outermost Two side forms at least one side form connection drive mechanism, between the two neighboring side form activity set There are bed die and/or end mould, the side form to be at least partly movably arranged on the pedestal, the two neighboring side form uses connection Part connects, and when the side form matched moulds, the connector does not apply the thrust that is enough to promote adjacent side form or in free shape State, when the side form molds, the connector can pull the adjacent side form to move.Wherein side form matched moulds refers to adjacent Two side forms bed die close to each other abutted between two neighboring side form and/or hold the process of mould, side form die sinking refers to adjacent The process that is located remotely from each other of two side forms, when the two neighboring side form of whole abut bed die between two neighboring side form and/or The state of end mould is referred to as matched moulds state, the side phase of at least one side form and prefabricated components/bed die/end mould in two neighboring side form Separation is referred to as die opening state.Wherein, when setting a drive mechanism, the side form farthest away from drive mechanism is fixed on substrate On, the activity of remaining side form is set, and a drive mechanism can be driven between adjacent two side form of side form abutting of whole show Bed die and/or end mould, connector are not subject to thrust, until the two neighboring side form of whole is all between the two neighboring side form Bed die and/or end mould abut.When all setting drive mechanism respectively on two outermost side forms, the side form in centre can To be all movable setting, or fixed setting one of in middle side form.Longitudinal direction in the present invention is prefabricated structure The length direction of part, short transverse are vertical direction, and horizontal direction is to be transversely to the machine direction direction and the direction of short transverse.
In above-mentioned technical proposal, the connector can be rod unit, and one end of the rod unit is fixedly connected with the first side form, The other end of the rod unit is slidably connected with the second side form, and the first side form is adjacent with the second side form, and the rod unit is close to described One end of two side forms is provided with the first stopper section, and the second stopper section is provided with second side form, only when the adjacent both sides When the distance of mould is more than or equal to predetermined value, first stopper section abuts against with the second stopper section, and first side form is Second side form is pulled by the rod unit, when the distance of the two adjacent side forms reduces, due to the rod unit and the Two side forms are slidably connected, and the rod unit will not apply pressure to second side form.When the side form matched moulds, the rod unit In free state, when the side form molds, the rod unit can pull the adjacent side form to move.
In above-mentioned technical proposal, described connector is compliant member, it is further preferred that the compliant member is steel wire Rope or chain, when the side form matched moulds, the compliant member is in free state, when the side form molds, the flexibility Part can pull the adjacent side form to move.
In above-mentioned technical proposal, the connector is folding means, the both ends of the folding means respectively with it is two neighboring The side form is hinged, and has at least one pin joint among the folding means.When the side form matched moulds, the folding means The thrust for being enough to promote adjacent side form is not applied, when the side form molds, the folding means can pull adjacent institute State side form movement.
In above-mentioned technical proposal, the drive mechanism is the hydraulic cylinder or leading screw and nut mechanism being arranged on pedestal, driving machine Structure can promote, pull side form, and drive mechanism sets pedestal, and when pedestal moves along desired trajectory, drive mechanism one is started shipment It is dynamic, facilitate pipelining.
In above-mentioned technical proposal, described prefabricated components are prefabricated beam, column, wall or plate.
On the one hand, drive mechanism is set on one of side form in outermost two side forms, another side form is consolidated It is scheduled on pedestal, when the equal activity of remaining side form is set, or drive mechanism is both provided with outermost two side forms, and only There is one of side form between outermost two side forms to be fixed on pedestal, when the equal activity of remaining side form is set, this The opening/closing method of the side mold device of invention comprises the following steps.
1) drive mechanism promotes connected outermost side form, and the side form promotes bed die and/or end mould, residue successively Side form, the connector do not apply the thrust that is enough to promote adjacent side form or in free state, adjacent until whole Bed die of two side forms all between the two neighboring side form and/or end mould abut, and reach matched moulds state, casting concrete in Between two neighboring side form;
2) after the concrete setting in two neighboring side form is shaped to prefabricated components, drive mechanism pulling is connected most The side form in outside;
3) the outermost side form pulls connector, prefabricated components, bed die and/or end mould, remaining side form successively, reaches Die opening state, prefabricated components are taken out.
On the other hand, drive mechanism is both provided with outermost two side forms, whole side forms is movably arranged on On pedestal, the opening/closing method of side mold device of the invention comprises the following steps.
1) drive mechanism of both sides promotes the outermost side form being connected with the drive mechanism simultaneously respectively, the side form according to Secondary promotion bed die and/or end mould, remaining side form, the connector do not apply the thrust for being enough to promote adjacent side form or are in Free state, until bed die of the two neighboring side form all between the two neighboring side form and/or end mould of whole abut, reach To matched moulds state, casting concrete is between two neighboring side form;
2) after the concrete setting in two neighboring side form is shaped to prefabricated components, the drive mechanisms of both sides pull simultaneously with Its outermost side form connected;
3) the outermost side form pulls connector, prefabricated components, bed die and/or end mould, remaining side form successively, reaches Die opening state, prefabricated components are taken out.
On the other hand, drive mechanism is both provided with outermost two side forms, whole side forms is movably arranged on On pedestal, the opening/closing method of side mold device of the invention comprises the following steps.
1) drive mechanism of both sides promotes the outermost side form being connected with the drive mechanism simultaneously respectively, the side form according to Secondary promotion bed die and/or end mould, remaining side form, the connector do not apply the thrust for being enough to promote adjacent side form or are in Free state, until bed die of the two neighboring side form all between the two neighboring side form and/or end mould of whole abut, reach To matched moulds state, casting concrete is between two neighboring side form;
2) after the concrete setting in two neighboring side form is shaped to prefabricated components, the drive mechanism wherein side of both sides Drive mechanism pulls connected outermost side form, and the drive mechanism of opposite side is failure to actuate, and the outermost side form is successively Pull connector, prefabricated components, bed die and/or end mould, remaining side form;
3) drive mechanism of the side disconnects with the outermost side form, and the drive mechanism of opposite side pulls and it The outermost side form of connection, the outermost side form pull connector, prefabricated components, bed die and/or end mould, remaining successively Side form, reach die opening state, prefabricated components are taken out.
Two successively can be carried out to connector, prefabricated components, bed die and/or end mould, side form using this opening/closing method The pulling in direction, first the connection of prefabricated components and side side form can be disconnected, then the company by prefabricated components and opposite side side form Disconnection is connect, it is more preferable that die sinking departs from effect.
The technique effect of the present invention.
The side form of the present invention is linked together using connector, and at least one in two outermost side forms of driving is The side form folding of the realization whole of linkage, easy to operate, the applicability of side form is greatly improved, and production equipment is repeatable to be utilized, Reduce production cost.Multiple side forms are set up in parallel in a lateral direction, can greatly improve production efficiency, are also beneficial to pre- The subsequent treatment on factory lines of prefabricated components processed.
Brief description of the drawings
Fig. 1 is the front view of prefabricated components production equipment of the present invention;
Fig. 2 is the top view of prefabricated components production equipment of the present invention;
Fig. 3 is that prefabricated components production equipment of the present invention has section view under the side form matched moulds state of steel wire rope in transverse direction Figure;
Fig. 4 is that prefabricated components production equipment of the present invention has section view under the side form die opening state of steel wire rope in transverse direction Figure;
Fig. 5 is the sectional view of the production equipment of the invention with screw body in transverse direction;
Fig. 6 is that prefabricated components production equipment of the present invention has signal under the side form matched moulds state of rod unit in transverse direction Figure;
Fig. 7 is that prefabricated components production equipment of the present invention has signal under the side form die opening state of rod unit in transverse direction Figure.
In figure:Pedestal 1, side form 2, bed die 3, end mould 4, cushion block 5, protrusion reinforcing bar 6, steel wire rope 7, production line track roller 8, First stopper section 9, the second stopper section 10, pre-erection 11, embedded bar 12, hydraulic cylinder 13, leading screw and nut mechanism 14, prefabricated structure Part 15, rod unit 16.
Embodiment
Referring to Fig. 1-7, the longitudinal direction in the present invention is the length direction of prefabricated components, and short transverse is vertical direction, Horizontal direction is to be transversely to the machine direction direction and the direction of short transverse.The production equipment of prefabricated components includes:It is disposed in parallel in base Multiple side forms 2 on 1 horizontal direction of seat;The adjustable for height bed die 3 being arranged between two neighboring side form 2;With for limiting The end mould 4 of the length of prefabricated components 15, the side form 1 of the leftmost side is fixedly installed on pedestal 1 in Fig. 3, and remaining side form 2 is movably arranged as On pedestal 1, the side form 2 of the rightmost side is connected with the drive mechanism for driving the side form 2 to move in transverse direction, the drive mechanism Can be hydraulic cylinder 13 (being shown in Fig. 3) or leading screw and nut mechanism 14 (being shown in Fig. 5), adjacent two side forms 2 are connected with steel Cord 7 (Fig. 3-5) or chain, when producing prefabricated components 15, bed die 3 and end mould 4 are extruded and fixed by two adjacent side forms Between two adjacent side forms.The lower section of bed die 3 is provided with cushion block 5, is shown in Fig. 3 using the cushion block of different height to adjust Save the height of bed die 3.Pedestal 1 is tower structure, overflows or the concrete of spluttering can pass through the sky on tower structure Gap drops, and is convenient to clean pedestal 1, is advantageous to the working condition for keeping pedestal good.Pedestal 1 is arranged on production line track roller 8 On, it is easy to streamlined operation.It should be noted that the prefabricated components 15 shown in Fig. 1,3 are prefabricated overlapping prefabricated components, but It is that the production equipment of the prefabricated components of the present invention also can be used for the production of complete prefabricated prefabricated components.
Referring to accompanying drawing 6-7, the connector of the invention can be rod unit 16, one end of the rod unit 16 and the first side form It is fixedly connected, the other end of the rod unit 16 is slidably connected with the second side form, and the first side form is adjacent with the second side form, the rod unit 16 are provided with the first stopper section 9 close to one end of the second side form, the second stopper section 10 are provided with second side form, only when this When the distance of two adjacent side forms is more than or equal to predetermined value, first stopper section 9 abuts against with the second stopper section 10, institute Second side form could be pulled by the rod unit 16 by stating the first side form, when the distance of the two adjacent side forms reduces, Because the rod unit 16 is slidably connected with the second side form, the rod unit will not apply pressure to second side form.Wherein, second Stopper section 10 can be an endless member, and one end that rod unit 16 is connected with the first stopper section is slidably arranged in endless member In endoporus, when rod unit is promoted, rod unit slides in endoporus, when the first side form when pulled, rod unit 16 is pulled, First stopper section abuts the second stopper section, and rod unit bears pulling force, pulls the second side form movement.
The connector can be cut with scissors with the two neighboring side form respectively with folding means, the both ends of the folding means Connect, there is at least one pin joint (not shown) among the folding means.
On the one hand, drive mechanism is set on one of side form in outermost two side forms, another side form is consolidated It is scheduled on pedestal, when the equal activity of remaining side form is set (shown in Fig. 3-5), or is both provided with driving on outermost two side forms Motivation structure, and one of side form only between outermost two side forms is fixed on pedestal, remaining side form is living During dynamic setting (not shown), the opening/closing method of side mold device of the invention comprises the following steps.
1) after the concrete setting in two neighboring side form 2, drive mechanism pulls connected outermost side form;
2) the outermost side form pulls connector, prefabricated components 15, bed die 3 and/or end mould 4, remaining side form successively 2, realize die sinking;
3) prefabricated components 15 are taken out;
4) drive mechanism promotes outermost side form 2, and the side form 2 promotes bed die 3 and/or end mould 4, remaining side form successively 2, connector is not subject to thrust, until whole bed die 3 of the two neighboring side form 2 all between the two neighboring side form 2 and/ Or end mould 4 abuts, and realizes matched moulds.
On the other hand, drive mechanism is both provided with outermost two side forms, whole side forms is movably arranged on On pedestal (not shown), the opening/closing method of side mold device of the invention comprises the following steps.
1) after the concrete setting in two neighboring side form 2, the drive mechanism of both sides pulls connected outermost simultaneously The side form 2 of side;
2) the outermost side form 2 pulls connector, prefabricated components 15, bed die 3 and/or end mould 4, remaining side form successively 2, realize die sinking;
3) prefabricated components 15 are taken out;
4) drive mechanism of both sides simultaneously promote outermost side form 2, the side form 2 promotes successively bed die 3 and/or hold mould 4, Remaining side form 2, connector is not subject to thrust, until the two neighboring side form 2 of whole is all between the two neighboring side form 2 Bed die 3 and/or end mould 4 abut, realize matched moulds.
On the other hand, drive mechanism is both provided with outermost two side forms 2, the activity of whole side forms 2 is set On pedestal, the opening/closing method of side mold device of the invention comprises the following steps.
1) after the concrete setting in two neighboring side form 2, the drive mechanism of the drive mechanism wherein side of both sides pulls Connected outermost side form 2, the drive mechanism of opposite side are failure to actuate, the outermost side form 2 pull successively connector, Prefabricated components 15, bed die 3 and/or end mould 4, remaining side form 2;
2) drive mechanism of the side disconnects with the outermost side form 2, the drive mechanism of opposite side pull with Its outermost side form 2 connected, the outermost side form 2 pull connector, prefabricated components 15, bed die 3 and/or end mould successively 4th, remaining side form 2, die sinking is realized;
3) prefabricated components are taken out;
4) drive mechanism of both sides promotes outermost side form 2 simultaneously, the side form promote successively bed die 3 and/or end mould 4, Remaining side form 2, connector is not subject to thrust, until the two neighboring side form 2 of whole is all between the two neighboring side form 2 Bed die 3 and/or end mould 4 abut, realize matched moulds.
Two successively can be carried out to connector, prefabricated components, bed die and/or end mould, side form using this opening/closing method The pulling in direction, first the connection of prefabricated components and side side form can be disconnected, then the company by prefabricated components and opposite side side form Disconnection is connect, it is more preferable that die sinking departs from effect.

Claims (9)

  1. A kind of 1. side mold device, it is characterised in that it includes at least two side forms being disposed in parallel on pedestal horizontal direction, The drive mechanism being connected with least one side form in outermost two side forms, the two neighboring side form it Between be movably set with bed die and/or end mould, the side form are at least partly movably arranged on the pedestal, the two neighboring side Mould is connected using connector, when the side form matched moulds, the connector do not apply the thrust that is enough to promote adjacent side form or In free state, when the side form molds, the connector can pull the adjacent side form to move.
  2. 2. side mold device according to claim 1, it is characterised in that the connector is rod unit, one end of the rod unit It is fixedly connected with a side form in two neighboring side form, another in the other end of the rod unit and the two neighboring side form Side form is slidably connected, and the rod unit is provided with the first stopper section close to one end of another side form, on another side form The second stopper section is provided with, first stopper section can abut with second stopper section.
  3. 3. side mold device according to claim 1, it is characterised in that described connector is compliant member.
  4. 4. side mold device according to claim 3, it is characterised in that the compliant member is steel wire rope or chain.
  5. 5. side mold device according to claim 1, it is characterised in that the connector is folding means, the folding part The both ends of part are hinged with the two neighboring side form respectively, have at least one pin joint among the folding means.
  6. 6. side mold device according to claim 1, it is characterised in that the drive mechanism is the liquid being arranged on the pedestal Cylinder pressure or leading screw and nut mechanism.
  7. A kind of 7. side form opening/closing method using side mold device as claimed in any one of claims 1 to 6, it is characterised in that Drive mechanism is set on one of side form in outermost two side forms, another side form is fixed on pedestal, remaining side Mould activity is set;Or drive mechanism is provided with outermost two side forms, and only it is located at outermost two One of side form between side form is fixed on pedestal, and the activity of remaining side form is set, and the side form opening/closing method is included such as Lower step:
    1) drive mechanism promotes connected outermost side form, and the side form promotes bed die and/or end mould, remaining side successively Mould, connector does not apply the thrust that is enough to promote adjacent side form or in free state, until the two neighboring side form of whole Bed die and/or end mould all between the two neighboring side form abut, and reach matched moulds state, casting concrete is in two neighboring Between side form;
    2) after the concrete setting in two neighboring side form is shaped to prefabricated components, drive mechanism pulls connected outermost Side form;
    3) the outermost side form pulls connector, prefabricated components, bed die and/or end mould, remaining side form successively, reaches die sinking State, prefabricated components are taken out.
  8. 8. using the side form opening/closing method of side mold device as claimed in any one of claims 1 to 6, the side mold device is most Drive mechanism is provided with two side forms in outside, whole side forms is movably arranged on pedestal, the side form folding side Method comprises the following steps:
    1) drive mechanism of both sides promotes the outermost side form being connected with the drive mechanism simultaneously respectively, and the side form pushes away successively Dynamic bed die and/or end mould, remaining side form, connector do not apply the thrust that is enough to promote adjacent side form or in free shapes State, until bed die of the two neighboring side form all between the two neighboring side form and/or end mould of whole abut, reach matched moulds State, casting concrete is between two neighboring side form;
    2) after the concrete setting in two neighboring side form is shaped to prefabricated components, the drive mechanism of both sides pulls simultaneously to be connected with it The outermost side form connect;
    3) the outermost side form pulls connector, prefabricated components, bed die and/or end mould, remaining side form successively, reaches die sinking State, prefabricated components are taken out.
  9. 9. using the side form opening/closing method of side mold device as claimed in any one of claims 1 to 6, the side mold device is most Drive mechanism is provided with two side forms in outside, whole side forms is movably arranged on pedestal, the side form folding side Method comprises the following steps:
    1) drive mechanism of both sides promotes the outermost side form being connected with the drive mechanism simultaneously respectively, and the side form pushes away successively Dynamic bed die and/or end mould, remaining side form, connector do not apply the thrust that is enough to promote adjacent side form or in free shapes State, until bed die of the two neighboring side form all between the two neighboring side form and/or end mould of whole abut, reach matched moulds State, casting concrete is between two neighboring side form;
    2) after the concrete setting in two neighboring side form is shaped to prefabricated components, the driving of the drive mechanism wherein side of both sides Mechanism pulls connected outermost side form, and the drive mechanism of opposite side is failure to actuate, and the outermost side form pulls successively Connector, prefabricated components, bed die and/or end mould, remaining side form;
    3) drive mechanism of the side is disconnected with the outermost side form, and the drive mechanism of opposite side, which pulls, to be connected thereto Outermost side form, the outermost side form pull successively connector, prefabricated components, bed die and/or end mould, remaining side Mould, reach die opening state, prefabricated components are taken out.
CN201710718423.0A 2017-08-21 2017-08-21 Side mold device and side mold opening and closing method Active CN107599132B (en)

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CN107599132B CN107599132B (en) 2023-04-11

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CN108908664A (en) * 2018-07-09 2018-11-30 曲周县和盛新型建筑安装有限公司 A kind of Vertical Combination die assembly
CN111231053A (en) * 2020-03-09 2020-06-05 王玉平 Concrete member and forming machine and forming method thereof
CN114261014A (en) * 2022-01-19 2022-04-01 湖南明湘科技发展有限公司 Production method of cement-based nanocomposite civil air defense door leaf
CN114290515A (en) * 2022-01-19 2022-04-08 湖南明湘科技发展有限公司 Automatic production method of civil air defense door leaf
CN114454307A (en) * 2021-12-20 2022-05-10 锦萧建筑科技有限公司 Full-automatic lifting type prefabricated part mould

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CN201471628U (en) * 2009-07-01 2010-05-19 何佳南 Mould clamping mechanism
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CN108908664A (en) * 2018-07-09 2018-11-30 曲周县和盛新型建筑安装有限公司 A kind of Vertical Combination die assembly
CN108908664B (en) * 2018-07-09 2023-06-16 曲周县和盛新型建筑安装有限公司 Vertical combined die assembly
CN111231053A (en) * 2020-03-09 2020-06-05 王玉平 Concrete member and forming machine and forming method thereof
CN111231053B (en) * 2020-03-09 2022-01-21 王玉平 Concrete member and forming machine and forming method thereof
CN114454307A (en) * 2021-12-20 2022-05-10 锦萧建筑科技有限公司 Full-automatic lifting type prefabricated part mould
CN114261014A (en) * 2022-01-19 2022-04-01 湖南明湘科技发展有限公司 Production method of cement-based nanocomposite civil air defense door leaf
CN114290515A (en) * 2022-01-19 2022-04-08 湖南明湘科技发展有限公司 Automatic production method of civil air defense door leaf
CN114261014B (en) * 2022-01-19 2024-03-08 湖南明湘科技发展有限公司 Production method of cement-based nanocomposite civil air defense door leaf
CN114290515B (en) * 2022-01-19 2024-03-08 湖南明湘科技发展有限公司 Automatic production method of civil air defense door leaf

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