CN107599132B - Side mold device and side mold opening and closing method - Google Patents

Side mold device and side mold opening and closing method Download PDF

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Publication number
CN107599132B
CN107599132B CN201710718423.0A CN201710718423A CN107599132B CN 107599132 B CN107599132 B CN 107599132B CN 201710718423 A CN201710718423 A CN 201710718423A CN 107599132 B CN107599132 B CN 107599132B
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die
dies
mold
adjacent
molds
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CN107599132A (en
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张剑
陈韶临
刘艺
陈贤圣
陈仁伍
张博
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Changsha Broad Homes Industrial Group Co Ltd
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Changsha Broad Homes Industrial Group Co Ltd
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Abstract

The invention discloses a side die device which comprises at least three side dies arranged on a base in parallel in the transverse direction and a driving mechanism connected with at least one side die in two side dies on the outermost side, wherein a bottom die and/or an end die are movably arranged between every two adjacent side dies, at least part of the side dies are movably arranged on the base, the two adjacent side dies are connected through a connecting piece, the connecting piece does not bear thrust, and the connecting piece can bear tension when the distance between every two adjacent side dies is larger than or equal to a preset value. The invention has simple operation, greatly improves the applicability of the side mold, can repeatedly utilize production equipment and reduces the production cost. A plurality of side forms are arranged in parallel in the transverse direction, so that the production efficiency can be greatly improved, and the subsequent treatment of the prefabricated part on a factory assembly line is facilitated.

Description

Side die device and side die opening and closing method
Technical Field
The invention belongs to the technical field of constructional engineering, and particularly relates to a side mold device and a side mold opening and closing method.
Background
At present, most of moulds used for producing prefabricated parts are assembled by steel side mould plate flanges, a bottom mould is fixed on a trolley or a special underframe, and the flanges and the trolley are connected by bolts or welded and fixed. When the prefabricated component mold is adopted to produce the prefabricated component, as the bottom mold is fixed, in order to produce the prefabricated components with different heights, the side molds with different sizes are required to be selected according to the specification of the prefabricated components every time, the repeated utilization rate of the side molds is low, the use cost is high, and the waste is large; and the side mould is heavy, and the dismouting needs to use the driving handling at every turn, and intensity of labour is high, and the dismouting degree of difficulty is big, and manufacturing cost is high, and the operation is complicated.
Disclosure of Invention
The side die device is movably arranged on the base, facilitates a driving mechanism to drive the side die to horizontally move, realizes automatic die closing and automatic die opening of the side die in a linkage manner, is simple to operate, improves the utilization rate of the side die, reduces the labor intensity, and facilitates production of prefabricated components and prefabricated superposed prefabricated components in a flow line. The specific technical scheme is as follows.
The utility model provides a side form device, its characterized in that, it is including setting up side by side at least three side form on the base transverse direction, and with two in the outside at least one in the side form actuating mechanism that the side form is connected, adjacent two the activity is provided with die block and/or end mould between the side form, the side form is at least partly movable to be set up on the base, adjacent two the side form uses the connecting piece to connect, works as during the side form compound die, the connecting piece does not exert the thrust that is enough to promote adjacent side form or is in free state, works as during the side form compound die, the connecting piece can pull adjacent the side form removes. The side die assembly refers to a process that two adjacent side dies are close to each other and abut against a bottom die and/or an end die between the two adjacent side dies, the side die assembly refers to a process that the two adjacent side dies are far away from each other, a state that all the two adjacent side dies abut against the bottom die and/or the end die between the two adjacent side dies is called a die assembly state, and a state that at least one side die in the two adjacent side dies is separated from the side surface of the prefabricated part/the bottom die/the end die is called an die opening state. When one driving mechanism is arranged, the side die farthest away from the driving mechanism is fixed on the base plate, the other side dies are movably arranged, the driving mechanism can drive all movable side dies to abut against the bottom die and/or the end die between the two adjacent side dies, and the connecting piece does not bear thrust until all the two adjacent side dies abut against the bottom die and/or the end die between the two adjacent side dies. When the driving mechanisms are respectively arranged on the two outermost side dies, the middle side dies can be movably arranged, or one of the middle side dies is fixedly arranged. The longitudinal direction in the present invention is the length direction of the prefabricated member, the height direction is the vertical direction, and the transverse direction is the direction perpendicular to the longitudinal direction and the height direction.
In the above technical solution, the connecting member may be a rod member, one end of the rod member is fixedly connected to the first side mold, the other end of the rod member is slidably connected to the second side mold, the first side mold is adjacent to the second side mold, one end of the rod member close to the second side mold is provided with a first stopping portion, the second side mold is provided with a second stopping portion, only when the distance between the adjacent two side molds is greater than or equal to a predetermined value, the first stopping portion abuts against the second stopping portion, the first side mold pulls the second side mold through the rod member, and when the distance between the adjacent two side molds is reduced, the rod member does not apply pressure to the second side mold due to the sliding connection between the rod member and the second side mold. When the side molds are closed, the rod unit is in a free state, and when the side molds are opened, the rod unit can pull the adjacent side molds to move.
In the above technical solution, the connecting member is a flexible member, and more preferably, the flexible member is a steel wire rope or a chain, and when the side molds are closed, the flexible member is in a free state, and when the side molds are opened, the flexible member can pull the adjacent side molds to move.
In the above technical solution, the connecting member is a folding member, two ends of the folding member are hinged to the two adjacent side molds respectively, and the middle of the folding member has at least one hinge point. When the side dies are closed, the folding part does not exert pushing force enough to push the adjacent side dies, and when the side dies are opened, the folding part can pull the adjacent side dies to move.
In the technical scheme, the driving mechanism is a hydraulic cylinder or a screw rod nut mechanism arranged on the base, the driving mechanism can push and pull the side die, the driving mechanism is provided with the base, and when the base moves along a preset track, the driving mechanism moves together, so that the assembly line operation is facilitated.
In the above technical scheme, the prefabricated member is a prefabricated beam, column, wall or plate.
On one hand, when a driving mechanism is arranged on one of the two side molds on the outermost side, the other side mold is fixed on the base, and the other side molds are movably arranged, or when the driving mechanism is arranged on the two side molds on the outermost side, only one side mold between the two side molds on the outermost side is fixed on the base, and the other side molds are movably arranged, the opening and closing method of the side mold device comprises the following steps.
1) The driving mechanism pushes the side die on the outermost side connected with the driving mechanism, the side die sequentially pushes the bottom die and/or the end die and the rest side dies, the connecting piece does not apply enough pushing force for pushing the adjacent side dies or is in a free state until all the two adjacent side dies are abutted against the bottom die and/or the end die between the two adjacent side dies to achieve a die closing state, and concrete is poured between the two adjacent side dies;
2) After concrete in two adjacent side moulds is solidified and formed into a prefabricated part, the driving mechanism pulls the side mould on the outermost side connected with the driving mechanism;
3) And pulling the connecting piece, the prefabricated component, the bottom die and/or the end die and the rest side die in sequence by the side die on the outermost side to achieve a die opening state, and taking out the prefabricated component.
On the other hand, the driving mechanism is arranged on the two side dies at the outermost side, and all the side dies are movably arranged on the base.
1) The driving mechanisms on two sides respectively and simultaneously push the side molds on the outermost side connected with the driving mechanisms, the side molds sequentially push the bottom mold and/or the end mold and the rest side molds, the connecting piece does not apply enough pushing force for pushing the adjacent side molds or is in a free state until all the two adjacent side molds are abutted against the bottom mold and/or the end mold between the two adjacent side molds to achieve a mold closing state, and concrete is poured between the two adjacent side molds;
2) After the concrete in two adjacent side dies is solidified and molded into a prefabricated part, the driving mechanisms on two sides simultaneously pull the side dies on the outermost side connected with the side dies;
3) And pulling the connecting piece, the prefabricated part, the bottom die and/or the end die and the rest side dies in sequence by the side die on the outermost side to achieve a die opening state, and taking out the prefabricated part.
On the other hand, the driving mechanism is arranged on the two side dies at the outermost side, and all the side dies are movably arranged on the base.
1) The driving mechanisms on two sides respectively and simultaneously push the side molds on the outermost side connected with the driving mechanisms, the side molds sequentially push the bottom mold and/or the end mold and the rest side molds, the connecting piece does not apply enough pushing force for pushing the adjacent side molds or is in a free state until all the two adjacent side molds are abutted against the bottom mold and/or the end mold between the two adjacent side molds, a mold closing state is achieved, and concrete is poured between the two adjacent side molds;
2) After concrete in two adjacent side molds is solidified and formed into a prefabricated part, one side driving mechanism of the two side driving mechanisms pulls the outermost side mold connected with the side driving mechanism, the other side driving mechanism does not act, and the outermost side mold sequentially pulls a connecting piece, the prefabricated part, a bottom mold and/or an end mold and the rest side molds;
3) The driving mechanism on one side is disconnected with the side die on the outermost side, the driving mechanism on the other side pulls the side die on the outermost side connected with the driving mechanism, the side die on the outermost side sequentially pulls the connecting piece, the prefabricated component, the bottom die and/or the end die and the rest side die to achieve a die opening state, and the prefabricated component is taken out.
By adopting the opening and closing method, the connecting piece, the prefabricated part, the bottom die and/or the end die and the side die can be pulled in two directions, the prefabricated part and the side die on one side can be disconnected, then the prefabricated part and the side die on the other side can be disconnected, and the effect of opening and disconnecting the die is better.
The technical effect of the invention is achieved.
The side molds are connected together by the connecting piece, at least one of the two outermost side molds is driven to realize the opening and closing of all the side molds in a linkage manner, the operation is simple and convenient, the applicability of the side molds is greatly improved, the production equipment can be repeatedly utilized, and the production cost is reduced. A plurality of side forms are arranged in parallel in the transverse direction, so that the production efficiency can be greatly improved, and the subsequent treatment of the prefabricated part on a factory assembly line is facilitated.
Drawings
FIG. 1 is a front view of a prefabricated unit manufacturing apparatus according to the present invention;
FIG. 2 is a plan view of the prefabricated unit production facility of the present invention;
FIG. 3 is a cross-sectional view in a transverse direction of a side mold with a steel wire rope of the prefabricated part manufacturing apparatus according to the present invention in a mold-closed state;
FIG. 4 is a cross-sectional view in a transverse direction of the prefabricated part manufacturing apparatus of the present invention in a state where a side mold having a wire rope is opened;
FIG. 5 is a cross-sectional view of the production apparatus with a screw mechanism of the present invention in the transverse direction;
fig. 6 is a schematic view of a prefabricated part manufacturing apparatus according to the present invention in a lateral direction in a state where a side mold having a rod unit is clamped;
fig. 7 is a schematic view in a transverse direction of a side mold having a rod unit in a state where the side mold is opened.
In the drawing, a base 1, a side die 2, a bottom die 3, an end die 4, a cushion block 5, a protruding steel bar 6, a steel wire rope 7, a production line track roller 8, a first stopping part 9, a second stopping part 10, a prefabricated part 11, an embedded steel bar 12, a hydraulic cylinder 13, a screw rod nut mechanism 14, a prefabricated component 15 and a rod component 16.
Detailed description of the preferred embodiments
Referring to fig. 1 to 7, the longitudinal direction in the present invention is a length direction of the prefabricated parts, the height direction is a vertical direction, and the lateral direction is a direction perpendicular to the longitudinal direction and the height direction. The production facility of prefabricated component includes: a plurality of side molds 2 arranged in parallel in the lateral direction of the base 1; the bottom die 3 is arranged between two adjacent side dies 2 and is adjustable in height; and an end mold 4 for limiting the length of the prefabricated part 15, wherein the leftmost side mold 1 in fig. 3 is fixedly arranged on the base 1, the other side molds 2 are movably arranged on the base 1, the rightmost side mold 2 is connected with a driving mechanism for driving the side mold 2 to move in the transverse direction, the driving mechanism can be a hydraulic cylinder 13 (shown in fig. 3) or a screw-nut mechanism 14 (shown in fig. 5), the two adjacent side molds 2 are connected with a steel wire rope 7 (shown in fig. 3-5) or a chain, and when the prefabricated part 15 is produced, the bottom mold 3 and the end mold 4 are pressed by the two adjacent side molds and are fixed between the two adjacent side molds. A spacer block 5 is arranged below the bottom mould 3, and the height of the bottom mould 3 is adjusted by means of spacer blocks of different heights as shown in fig. 3. Base 1 is frame rack structure, and the concrete that spills over or spatter outward can drop through the last space of frame rack structure, is convenient for clear up base 1, is favorable to keeping the good operation operating mode of base. The base 1 is arranged on the track roller 8 of the production line, so that the assembly line operation is facilitated. It should be noted that the prefabricated part 15 shown in fig. 1 and 3 is a prefabricated laminated prefabricated part, but the prefabricated part production equipment of the present invention can also be used for producing a fully prefabricated part.
Referring to fig. 6 to 7, the connecting member of the present invention may be a rod member 16, one end of the rod member 16 is fixedly connected to a first side mold, the other end of the rod member 16 is slidably connected to a second side mold, the first side mold is adjacent to the second side mold, one end of the rod member 16 close to the second side mold is provided with a first stopper 9, the second side mold is provided with a second stopper 10, the first stopper 9 is abutted to the second stopper 10 only when the distance between the adjacent two side molds is greater than or equal to a predetermined value, the first side mold can pull the second side mold through the rod member 16, and when the distance between the adjacent two side molds is reduced, the rod member 16 is slidably connected to the second side mold, and the rod member does not apply pressure to the second side mold. The second stopper 10 may be an annular member, one end of the rod member 16 connected with the first stopper is slidably disposed in an inner hole of the annular member, when the rod member is pushed, the rod member slides in the inner hole, when the first side mold is pulled, the rod member 16 is pulled, the first stopper abuts against the second stopper, the rod member receives a pulling force, and the second side mold is pulled to move.
The connecting piece can also be a folding part, two ends of the folding part are respectively hinged with two adjacent side dies, and the middle of the folding part is provided with at least one hinge point (not shown).
On one hand, when a driving mechanism is arranged on one of the two side dies on the outermost side, the other side die is fixed on the base, and the rest side dies are movably arranged (shown in figures 3-5), or when the two side dies on the outermost side are both provided with driving mechanisms, only one side die between the two side dies on the outermost side is fixed on the base, and the rest side dies are movably arranged (not shown), the opening and closing method of the side die device comprises the following steps.
1) After the concrete in the two adjacent side molds 2 is solidified, the driving mechanism pulls the outermost side mold connected with the driving mechanism;
2) The side die on the outermost side sequentially pulls the connecting piece, the prefabricated part 15, the bottom die 3 and/or the end die 4 and the rest side die 2 to realize die opening;
3) Taking out the prefabricated part 15;
4) The driving mechanism pushes the side die 2 on the outermost side, the side die 2 sequentially pushes the bottom die 3 and/or the end die 4 and the rest side dies 2, and the connecting piece does not bear the thrust until all the two adjacent side dies 2 are abutted to the bottom die 3 and/or the end die 4 between the two adjacent side dies 2, so that die assembly is realized.
On the other hand, the driving mechanism is provided on both of the outermost side dies, and all of the side dies are movably provided on the base (not shown).
1) After the concrete in two adjacent side molds 2 is solidified, the driving mechanisms on two sides simultaneously pull the side mold 2 on the outermost side connected with the driving mechanisms;
2) The side die 2 on the outermost side sequentially pulls the connecting piece, the prefabricated part 15, the bottom die 3 and/or the end die 4 and the rest side die 2 to realize die opening;
3) Taking out the prefabricated part 15;
4) The driving mechanisms on the two sides simultaneously push the side dies 2 on the outermost side, the side dies 2 sequentially push the bottom die 3 and/or the end die 4 and the rest side dies 2, and the connecting piece does not bear the thrust until all the two adjacent side dies 2 are abutted to the bottom die 3 and/or the end die 4 between the two adjacent side dies 2, so that die assembly is realized.
On the other hand, the driving mechanism is arranged on the two side dies 2 at the outermost side, and all the side dies 2 are movably arranged on the base, and the opening and closing method of the side die device comprises the following steps.
1) After the concrete in the two adjacent side molds 2 is solidified, the driving mechanism on one side of the driving mechanisms on the two sides pulls the side mold 2 on the outermost side connected with the driving mechanism, the driving mechanism on the other side does not act, and the side mold 2 on the outermost side sequentially pulls the connecting piece, the prefabricated part 15, the bottom mold 3 and/or the end mold 4 and the rest side mold 2;
2) The driving mechanism on one side is disconnected with the lateral side 2 on the outermost side, the driving mechanism on the other side pulls the lateral side 2 connected with the driving mechanism on the outermost side, and the lateral side 2 on the outermost side sequentially pulls the connecting piece, the prefabricated part 15, the bottom die 3 and/or the end die 4 and the rest lateral side 2 to realize die opening;
3) Taking out the prefabricated part;
4) The driving mechanisms on the two sides simultaneously push the side molds 2 on the outermost side, the side molds sequentially push the bottom mold 3 and/or the end mold 4 and the rest side molds 2, the connecting piece does not bear the thrust until all the two adjacent side molds 2 are abutted against the bottom mold 3 and/or the end mold 4 between the two adjacent side molds 2, and mold closing is realized.
By adopting the opening and closing method, the connecting piece, the prefabricated component, the bottom die and/or the end die and the side die can be pulled in two directions, the prefabricated component and the side die on one side can be disconnected, the prefabricated component and the side die on the other side can be disconnected, and the effect of opening and separating the die is better.

Claims (4)

1. A side die device is characterized by comprising at least three side dies arranged on a base in parallel in the transverse direction and a driving mechanism connected with at least one of the two side dies on the outermost side, wherein a bottom die and an end die are movably arranged between the two adjacent side dies, cushion blocks are arranged below the bottom die, and different bottom dies can utilize the cushion blocks with different heights to adjust the heights; the side dies are at least partially movably arranged on the base, two adjacent side dies are connected by a connecting piece, when the side dies are closed, the connecting piece does not apply thrust enough for pushing the adjacent side dies or is in a free state, and when the side dies are opened, the connecting piece can pull the adjacent side dies to move; the driving mechanism is a hydraulic cylinder or a screw rod nut mechanism arranged on the base;
the connecting piece is a rod piece, one end of the rod piece is fixedly connected with one of the two adjacent side dies, the other end of the rod piece is slidably connected with the other side die of the two adjacent side dies, one end of the rod piece close to the other side die is provided with a first stopping part, the other side die is provided with a second stopping part, and the first stopping part and the second stopping part can be abutted; or the connecting piece is a steel wire rope or a chain; or the connecting piece is a folding part, two ends of the folding part are respectively hinged with two adjacent side dies, and the middle of the folding part is provided with at least one hinge point.
2. A side mold opening and closing method using the side mold apparatus according to claim 1, wherein a driving mechanism is provided on one of the two side molds on the outermost side, the other side mold is fixed on a base, and the remaining side molds are movably provided; or the two side dies on the outermost side are respectively provided with a driving mechanism, only one side die between the two side dies on the outermost side is fixed on the base, and the other side dies are movably arranged, and the side die opening and closing method comprises the following steps:
1) The driving mechanism pushes the side die on the outermost side connected with the driving mechanism, the side die sequentially pushes the bottom die and/or the end die and the rest side dies, the connecting piece does not apply enough pushing force for pushing the adjacent side dies or is in a free state until all the two adjacent side dies are abutted against the bottom die and/or the end die between the two adjacent side dies to achieve a die closing state, and concrete is poured between the two adjacent side dies;
2) After concrete in two adjacent side moulds is solidified and formed into a prefabricated part, the driving mechanism pulls the side mould on the outermost side connected with the driving mechanism;
3) And pulling the connecting piece, the prefabricated component, the bottom die and/or the end die and the rest side die in sequence by the side die on the outermost side to achieve a die opening state, and taking out the prefabricated component.
3. The method for opening and closing the side die of the side die assembly according to claim 1, wherein the driving mechanisms are arranged on the two outermost side dies of the side die assembly, all the side dies are movably arranged on the base, and the method for opening and closing the side dies comprises the following steps:
1) The driving mechanisms on two sides respectively and simultaneously push the side molds on the outermost side connected with the driving mechanisms, the side molds sequentially push the bottom mold, the end mold and the rest side molds, the connecting piece does not apply enough thrust for pushing the adjacent side molds or is in a free state until all the two adjacent side molds are abutted against the bottom mold and/or the end mold between the two adjacent side molds, a mold closing state is achieved, and concrete is poured between the two adjacent side molds;
2) After concrete in two adjacent side moulds is solidified and formed into a prefabricated part, the driving mechanisms on the two sides simultaneously pull the side mould on the outermost side connected with the side mould;
3) And pulling the connecting piece, the prefabricated component, the bottom die and/or the end die and the rest side die in sequence by the side die on the outermost side to achieve a die opening state, and taking out the prefabricated component.
4. The method for opening and closing the side die of the side die assembly according to claim 1, wherein the driving mechanisms are arranged on the two outermost side dies of the side die assembly, all the side dies are movably arranged on the base, and the method for opening and closing the side dies comprises the following steps:
1) The driving mechanisms on two sides respectively and simultaneously push the side molds on the outermost side connected with the driving mechanisms, the side molds sequentially push the bottom mold and/or the end mold and the rest side molds, the connecting piece does not apply enough pushing force to push the adjacent side molds or is in a free state until all the adjacent two side molds are abutted against the bottom mold and/or the end mold between the adjacent two side molds to achieve a mold closing state, and concrete is poured between the adjacent two side molds;
2) After concrete in two adjacent side molds is solidified and formed into a prefabricated part, one side driving mechanism of the two side driving mechanisms pulls the outermost side mold connected with the side driving mechanism, the other side driving mechanism does not act, and the outermost side mold sequentially pulls a connecting piece, the prefabricated part, a bottom mold and/or an end mold and the rest side molds;
3) The driving mechanism on one side is disconnected with the side die on the outermost side, the driving mechanism on the other side pulls the side die on the outermost side connected with the driving mechanism, the side die on the outermost side sequentially pulls the connecting piece, the prefabricated component, the bottom die and/or the end die and the rest side die to achieve a die opening state, and the prefabricated component is taken out.
CN201710718423.0A 2017-08-21 2017-08-21 Side mold device and side mold opening and closing method Active CN107599132B (en)

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CN111231053B (en) * 2020-03-09 2022-01-21 王玉平 Concrete member and forming machine and forming method thereof
CN114454307A (en) * 2021-12-20 2022-05-10 锦萧建筑科技有限公司 Full-automatic lifting type prefabricated part mould
CN114290515B (en) * 2022-01-19 2024-03-08 湖南明湘科技发展有限公司 Automatic production method of civil air defense door leaf
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