CN107593867A - Fresh shrimp shellfish intelligence extrusion machining equipment - Google Patents
Fresh shrimp shellfish intelligence extrusion machining equipment Download PDFInfo
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- CN107593867A CN107593867A CN201711029843.4A CN201711029843A CN107593867A CN 107593867 A CN107593867 A CN 107593867A CN 201711029843 A CN201711029843 A CN 201711029843A CN 107593867 A CN107593867 A CN 107593867A
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Abstract
Fresh shrimp shellfish intelligence extrusion machining equipment.The invention discloses a kind of super high pressure food extrusion machining equipment, and it includes support(1), high-pressure chamber(2), two plugs(3)And two pieces of cushion blocks(4);The support(1)Radially moved two positions, a position is alignd with feed rail and discharging track, another location and two plugs(3)Alignment;The high-pressure chamber(2)Inner chamber provided with accommodating pressing materials and water under high pressure, the both ends of the inner chamber are equipped with opening, the high-pressure chamber(2)It is provided with pressure relief system, described two plugs(3)It can cover respectively in high-pressure chamber(2)Both ends or and high-pressure chamber(2)Both ends separation, described two plugs(3)In one of plug(3)It is provided with inlet pipeline, outlet pipe and water increase pipeline.The equipment can realize continuity, produce processing in enormous quantities and can guarantee that food keeps original flavor, color and luster and nutritional cost point.
Description
Technical field
The present invention relates to extrusion machining equipment technical field, is especially a kind of fresh shrimp shellfish intelligence extrusion machining equipment.
Background technology
Superhigh pressure technique is a kind of new food sterilization processing method, is that the second largest food in addition to high temperature sterilization goes out
Bacterium technology, its mainly food is processed by the way of non-thermal, and during temperature without acute variation, reach and kill
Bacterium, sterilizing and antibacterial purpose.There are two methods at present to realize this newest processing method:The first, it is small-scale to add
Work, food is directly placed into the existing ultrahigh pressure treatment equipment of in the market, method is by processed food, presently mainly fruit
Vegetable juice, jujube sauce and Chicken Feet with Pickled Peppers etc., are enclosed in polybag.It is put into closed container, fluid Jie is filled with container
Matter, by external pressure, medium produces very high pressure, and is equably delivered to processed material.Continue for some time
Afterwards, pressure is discharged, takes out processed material, that is, completes one action process.
1st, because existing equipment can only typically be directed to Juice, jujube sauce and Chicken Feet with Pickled Peppers etc., the shelling processing of prawn shellfish is lacked,
The scope of application is small.
2nd, due to being only suitable for the food of small lot, the volume of ultrahigh pressure treatment equipment is limited to, such a method can not be direct
It is useful in large batch of industrial production line, such as the fresh shrimp shellfish that volume is larger, if using equipment in the market
Processing, then can only there are tens jin or a few decaliter earphones per batch, large batch of can not produce at all;And such a method is being boosted
During, the temperature of fluid media (medium) must raise and cause food to become ripe, so have a strong impact on the state of the original life of food.
3rd, due to the super-pressure element limitation and low discharge of existing equipment, certain technical specification, Wu Faying are not formed
For online production equipment.
The content of the invention
The technical problem to be solved in the present invention is to provide one kind and can realize continuity, produce processing in enormous quantities and can guarantee that
Food keeps the fresh shrimp shellfish intelligence extrusion machining equipment that original flavor, color and luster and nutritional cost divide.
The technical scheme is that, there is provided a kind of fresh shrimp shellfish intelligence extrusion machining equipment with following structure, it
Including support, radially movable high-pressure chamber, two plugs and two pieces of cushion blocks being axially movable;The support be provided with into
Expect track and discharging track, the support radially moves two positions, a position and feed rail and discharging track pair
Together, another location and two plugs align;The high-pressure chamber is provided with the inner chamber of accommodating pressing materials and water under high pressure, the inner chamber
Both ends be equipped with opening, the high-pressure chamber is provided with pressure relief system, and described two plugs can cover at the both ends of high-pressure chamber respectively
Or separated with the both ends of high-pressure chamber, the opening sealing corresponding with the inner chamber of high-pressure chamber of the side wall of each plug is described two
One of plug in plug is provided with inlet pipeline, outlet pipe and water pressure piping, each piece of cushion block offset respectively or
Outside away from corresponding one piece of plug.
The bottom of the high-pressure chamber is provided with more than one group the first drive mechanism, and every group of drive mechanism includes sliding seat, described
Sliding seat is slided on the guide rail being located on support, and the support is provided with the first oil cylinder, the piston rod and cunning of first oil cylinder
Dynamic seat is fixed.
One end of each plug slides axially and more than one group of the second driving is additionally provided with the side wall of support, each plug
Mechanism, every group of second drive mechanism include more than one second oil cylinder being arranged on support, the piston rod of second oil cylinder
It is connected with plug.
One or both of which plug in two described plugs is provided with inlet pipeline, outlet pipe and water supercharging
Pipeline, the water inlet of the inlet pipeline are connected by check valve with the delivery port of water cooling case, and the water pressure piping enters
The mouth of a river connects with water-pressurization system.
The piston rod of threeth oil cylinder of each piece of cushion block with being located on support is fixed, and the 3rd oil cylinder is fixed on machine
On seat, the cushion block is slided on the bottom plate on support.
Aqua storage tank, bottom of the aqua storage tank between feed rail and discharging track are additionally provided with the support.
The support includes upper and lower two layers, and the upper strata of the support is provided with pressure charging system, oil cylinder and water cooling case;The height
Pressure storehouse, two plugs and two pieces of cushion blocks are respectively positioned on the lower floor of support.
The pressure relief system includes the releasing pressure automatically valve group being arranged in pressure relief pipe and the hand met an urgent need for equipment pressure release
Dynamic pressure release valve group;The pressure relief pipe connects with the inner chamber of high-pressure chamber;The releasing pressure automatically valve group includes control oil pump, electromagnetism changes
To valve and hydraulic control one-way valve, the high-pressure chamber forms one in supercharging by control oil pump, solenoid directional control valve and hydraulic control one-way valve
Close the pipeline of releasing pressure automatically pipeline;One is formed during the high-pressure chamber pressure release by control oil pump and pilot operated directional control valve to open automatically
The pipeline of pressure relief pipe;The manual pressure release valve group is arranged in pressure relief pipe.
The front of the support is provided with the protection door that can be slid laterally.
The water pressure piping is made up of water tank and pressure charging system, increases the course of work of system, main motor driving oil pump
Acting, axial plunger pump rotation is driven, by detecting the proximity switch outgoing signal of plunger position, drive connection solenoid directional control valve
The reciprocal oil supply running of oil pipe of outlet, makes the piston reciprocating of the intracavitary of booster push the both ends of low pressure (LP) cylinder, while low-pressure system to
The constantly continuous moisturizing into two high pressure chests of booster, the piston in booster low pressure chamber promote the plunger in high pressure chest
Bar, the aqueous medium in high pressure chest is set back and forth to be pressed into by being connected with two lateral lines of check valve in high-pressure chamber 2, with press-in
Pressure is higher, promotes the oil pressure that the power of plunger is bigger, and pressure gauge is shown can be higher, so as to realize pressurization.
After above structure, the present invention compared with prior art, has advantages below:
1st, shrimp shellfish can directly be contacted by ultra high water pressure, can be to the absent-mindedness shrimp shellfish meat fiber in high-pressure chamber and viscous group of housing
Knit, taken the constraint of shrimp shellfish meat glutelin apart, shelling is realized while harmful pathogenic bacteria is eliminated, so can not only be directed to fruits and vegetables
Juice, jujube sauce and Chicken Feet with Pickled Peppers etc., moreover it is possible to which the shelling processing of prawn shellfish, the scope of application are big.
2nd, using industrialized production, high-pressure chamber needs enough capacity to deposit food, houses material to be machined and water
Cavity conveniently can be fed by feeding-passage and be discharged with tapping channel, i.e., track enters goes out with track, suitable large batch of
In industrial production line, so can not only process fruits and vegetables can also the larger fresh shrimp shellfish of processing volume.Additionally by cooling water pair
Food in high-pressure chamber carries out ultra high pressure treatment, and acute variation does not occur for water temperature in the process, reaches sterilization, degerming and antibacterial
Purpose, again the physical characteristics such as food color will not be made to change, not produce peculiar smell, the food after pressurization remains to keep former
The fresh flavor and nutritional ingredient having, are not required to add chemical substance into food, it also avoid the chemical reagent remained in food
To the negative effect of human body, the quality and edible safety of food are ensure that, extends Food Shelf-life.
3rd, equipment of the invention is assembled using various industrialized parts, and high-pressure chamber passes through two plugs and two
Cushion block reaches superhigh pressure sealing, and good reliability is simple in construction, can form certain technical specification, can apply to online
Production equipment.
As an improvement, the bottom of the high-pressure chamber is provided with more than one group the first drive mechanism, every group of drive mechanism includes sliding
Dynamic seat, the sliding seat are slided on the guide rail being located on support, and the support is provided with the first oil cylinder, the work of first oil cylinder
Stopper rod is fixed with sliding seat, by the first oil cylinder, high-pressure chamber is slided two positions, simple in construction, good reliability.
As an improvement, one end of each plug slides axially and more than one group is additionally provided with the side wall of support, each plug
The second drive mechanism, every group of second drive mechanism include moreing than one second oil cylinder being arranged on support, second oil
The piston rod of cylinder is connected with plug, by the second oil cylinder, moves axially plug, simple in construction, good reliability.
As an improvement, wherein one or two plug in two described plugs is provided with inlet pipeline, outlet pipe
With water pressure piping, the water inlet of the inlet pipeline is connected by check valve with the delivery port of water cooling case, the water supercharging
The water inlet of pipeline connects with water-pressurization system, can save installing space.
As an improvement, being additionally provided with aqua storage tank on the support, the aqua storage tank is between feed rail and discharging track
Bottom, the water in aqua storage tank can flow again into water tank, make equipment more environmentally-friendly, save water cost.
As an improvement, the support includes upper and lower two layers, the upper strata of the support is provided with pressure charging system, oil cylinder and water cooling
Case;The high-pressure chamber, two plugs and two pieces of cushion blocks are respectively positioned on the lower floor of support, convenient operation, and make the operating space of lower floor
Noise is lower, while security is also more preferable.
Brief description of the drawings
Accompanying drawing 1 is the positive structure schematic of the fresh shrimp shellfish intelligence extrusion machining equipment of the present invention.
Accompanying drawing 2 is the structure schematic diagram of the fresh shrimp shellfish intelligence extrusion machining equipment of the present invention.
Accompanying drawing 3 is lower floor's schematic diagram of the fresh shrimp shellfish intelligence extrusion machining equipment of the present invention.
Accompanying drawing 4 is fresh shrimp shellfish intelligence extrusion machining equipment of the invention(High-pressure chamber is not installed)Lower floor's schematic diagram.
Shown in figure, 1, support, 2, high-pressure chamber, 3, plug, 4, cushion block, 5, aqua storage tank, 21, sliding seat, 22, guide rail, 23,
First oil cylinder.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, fresh shrimp shellfish intelligence extrusion machining equipment of the invention, it include support 1,
Radially movable high-pressure chamber 2, two plugs 3 and two pieces of cushion blocks 4 being axially movable;The support 1 is provided with feed rail
Road and discharging track, food is entered in high-pressure chamber 2 from feed rail during processing, and after processing, then food out of high-pressure chamber 2 is again
Go out from discharging track.The support 1 is radially moved two positions, and a position is alignd with feed rail and discharging track,
Alignd with two plugs 3 another location;The high-pressure chamber 2 is provided with the inner chamber of accommodating pressing materials and water under high pressure, the inner chamber
Both ends be equipped with opening, the high-pressure chamber 2 is provided with pressure relief system, and described two plugs 3 can cover the two of high-pressure chamber 2 respectively
End separates with the both ends of high-pressure chamber 2, i.e., plug 3 can block opening and the sealing of high-pressure chamber 2 completely, can also be with high-pressure chamber
2 separation.A side wall opening corresponding with the inner chamber of high-pressure chamber 2 for each plug 3 seals, in described two plugs 3 wherein
One plug 3 is provided with inlet pipeline, outlet pipe and water pressure piping, naturally it is also possible to be respectively provided with two plugs 3 into
Water lines, outlet pipe and water pressure piping, what inlet pipeline entered is the water of normal pressure, in water inlet, the air in high-pressure chamber
Excluded from outlet pipe, the water under high pressure that water pressure piping comes out, i.e., be pressurized, entered back into by pressure charging system when starting supercharging
In high-pressure chamber 2.Each piece of cushion block 4 offsets respectively or the outside away from corresponding one piece of plug 3.
The bottom of the high-pressure chamber 2 is provided with more than one group the first drive mechanism, and every group of drive mechanism includes sliding seat 21, institute
State sliding seat 21 to slide on the guide rail 22 being located on support 1, the support 1 is provided with Ffirst cylinder 23, the Ffirst cylinder 23
Piston rod fixed with sliding seat 21, the top surface of the sliding seat 21 is provided with V-groove, be available for cylinder high-pressure chamber insertion, greatly
Increase spacing property greatly.
One end of each plug 3 slide axially be additionally provided with the side wall of support 1, each plug 3 more than one group second
Drive mechanism, every group of second drive mechanism include more than one second oil cylinder being arranged on support 1, the work of second oil cylinder
Stopper rod is connected with plug 3.
Wherein one or two plug 3 in two described plugs 3 is provided with inlet pipeline, outlet pipe and water supercharging
Pipeline, the water inlet of the inlet pipeline are connected by check valve with the delivery port of water cooling case, and the water pressure piping enters
The mouth of a river connects with water-pressurization system.
It is additionally provided with aqua storage tank 5 on the support 1, bottom of the aqua storage tank 5 between feed rail and discharging track,
The aqua storage tank 5 can be connected with water tank, and the water in tank 5 can be flowed into water tank and reused.
The piston rod of threeth oil cylinder of each piece of cushion block 4 with being located on support 1 is fixed, and the 3rd oil cylinder is fixed on
On support 1, the cushion block 4 is slided on the bottom plate on support 1.The effect of cushion block 4 is exactly an axial limiting to plug 3
Effect, is avoided under high pressure, plug 3 is separated and revealed from high-pressure chamber 2.
The support 1 includes upper and lower two layers, and the upper strata of the support 1 is provided with pressure charging system, oil cylinder and water cooling case;It is described
2, two plugs 3 of high-pressure chamber and two pieces of cushion blocks 4 are respectively positioned on the lower floor of support 1.
The water pressure piping is made up of water tank and pressure charging system, increases the course of work of system, main motor driving oil pump
Acting, axial plunger pump rotation is driven, by detecting the proximity switch outgoing signal of plunger position, drive connection solenoid directional control valve
The reciprocal oil supply running of oil pipe of outlet, makes the piston reciprocating of the intracavitary of booster push the both ends of low pressure (LP) cylinder, while low-pressure system to
The constantly continuous moisturizing into two high pressure chests of booster, the piston in booster low pressure chamber promote the plunger in high pressure chest
Bar, the aqueous medium in high pressure chest is set back and forth to be pressed into by being connected with two lateral lines of check valve in high-pressure chamber 2, with press-in
Pressure is higher, promotes the oil pressure that the power of plunger is bigger, and pressure gauge is shown can be higher, so as to realize pressurization.
When the water under high pressure in high-pressure chamber 2 needs release, in order to the pressure of safe release high-pressure chamber 2, in two plugs 3
On be mounted with two groups of safety valves being connected with water tank, the safety valve i.e. pressure relief system, the pressure relief system includes being arranged on
Releasing pressure automatically valve group and the manual pressure release valve group emergent for equipment pressure release in pressure relief pipe;The pressure relief pipe and high-pressure chamber
2 inner chamber connection;The releasing pressure automatically valve group includes control oil pump, solenoid directional control valve and hydraulic control one-way valve, and the high-pressure chamber 2 exists
The pipeline of a closing releasing pressure automatically pipeline is made up of during supercharging control oil pump, solenoid directional control valve and hydraulic control one-way valve;The height
Press the pipeline for being made up of an opening releasing pressure automatically pipeline during 2 pressure release of storehouse control oil pump and pilot operated directional control valve;The manual pressure release
Valve group is arranged in pressure relief pipe.When equipment is pressurized, control oil pump, solenoid directional control valve and hydraulic control one-way valve control, by automatic leakage
Pressure pipe road is closed, and is reached after operating pressure and after the required dwell time, the effect of controlling pump and solenoid directional control valve valve group incite somebody to action from
Dynamic his pipeline that unloads is opened, and realizes releasing pressure automatically.Manual pressure release valve group is used for the emergent means of equipment pressure release, and normal condition is normal
Close.
The front of the support 1 is provided with the protection door that can be slid laterally.
During work, the food that will be processed is sent in high-pressure chamber 2 by feed rail, and then two groups of Ffirst cylinder 2s 3 open
It is dynamic, pull high-pressure chamber 2 to move radially, the axis of high-pressure chamber 2 is alignd with the axis of plug 3, it is then corresponding respective on plug 3
Second oil cylinder starts, and plug 3 is completely fixed and sealed with high-pressure chamber 2 corresponding to promotion, and then the 3rd oil cylinder starts, and promotes cushion block
4 slide into the outside of plug 3, so as to play a part of an axial limiting to plug 3, so as to can guarantee that high-pressure chamber 2 to plug 3
Thrust;Then high-pressure chamber 2 is boosted, the water into high-pressure chamber 2 flows out out of water cooling case, then enters from plug 3
To high-pressure chamber 2, while the air in high-pressure chamber is exhausted by the air bleeding valve on plug 3, after high-pressure chamber 3 fills water, is opened
Begin to increase, increased again since plug 3 enters high-pressure chamber 2 by pressure charging system by the water out of water cooling case out, arrived
Up to after desired hydraulic pressure and required time, start to start releasing pressure automatically valve group pressure release, after terminating, the back shrinkage of cushion block 4, plug 3
Back shrinkage, the interior water of high-pressure chamber 2 is flowed downstream into aqua storage tank 5, last high-pressure chamber returns to original in the presence of Ffirst cylinder 23
Beginning position, the food finally processed is removed from discharging track.
Claims (10)
- A kind of 1. super high pressure food extrusion machining equipment, it is characterised in that:It includes support(1), radially movable high-pressure chamber (2), two plugs being axially movable(3)And two pieces of cushion blocks(4);The support(1)It is provided with feed rail and discharging rail Road, the support(1)Radially moved two positions, a position is alignd with feed rail and discharging track, another location With two plugs(3)Alignment;The high-pressure chamber(2)Inner chamber provided with accommodating pressing materials and water under high pressure, the two of the inner chamber End is equipped with opening, the high-pressure chamber(2)It is provided with pressure relief system, described two plugs(3)It can cover respectively in high-pressure chamber(2)'s Both ends or and high-pressure chamber(2)Both ends separation, each plug(3)Side wall and high-pressure chamber(2)Inner chamber corresponding to one opening Sealing, described two plugs(3)In one of plug(3)Inlet pipeline, outlet pipe and water pressure piping are provided with, often One piece of cushion block(4)Offset respectively or away from corresponding one piece of plug(3)Outside.
- 2. super high pressure food extrusion machining equipment according to claim 1, it is characterised in that:The high-pressure chamber(2)Bottom Portion is provided with more than one group the first drive mechanism, and every group of drive mechanism includes sliding seat(21), the sliding seat(21)Slip is being set In support(1)On guide rail(22)On, the support(1)Provided with the first oil cylinder(23), first oil cylinder(23)Piston rod With sliding seat(21)It is fixed.
- 3. super high pressure food extrusion machining equipment according to claim 1, it is characterised in that:Each plug(3)One end Slide axially in support(1)Side wall, each plug(3)On be additionally provided with more than one group of the second drive mechanism, every group second is driven Motivation structure is arranged on support including more than one(1)On the second oil cylinder, the piston rod of second oil cylinder is and plug(3)Even Connect.
- 4. super high pressure food extrusion machining equipment according to claim 1, it is characterised in that:Two described plugs(3) In one of plug(3)Inlet pipeline, outlet pipe and water pressure piping are provided with, the water inlet of the inlet pipeline leads to The delivery port that check valve is crossed with water cooling case connects, and the water inlet of the water pressure piping connects with water-pressurization system.
- 5. super high pressure food extrusion machining equipment according to claim 1, it is characterised in that:The each piece of cushion block(4) With being located at support(1)On the piston rod of the 3rd oil cylinder fix, the 3rd oil cylinder is fixed on support(1)On, the cushion block(4) Slide in support(1)On bottom plate on.
- 6. super high pressure food extrusion machining equipment according to claim 1, it is characterised in that:The support(1)On also set There is aqua storage tank(5), the aqua storage tank(5)Bottom between feed rail and discharging track.
- 7. super high pressure food extrusion machining equipment according to claim 1, it is characterised in that:The support(1)Including upper It is lower two layers, the support(1)Upper strata be provided with pressure charging system, oil cylinder and water cooling case;The high-pressure chamber(2), two plugs(3) With two pieces of cushion blocks(4)It is respectively positioned on support(1)Lower floor.
- 8. super high pressure food extrusion machining equipment according to claim 1, it is characterised in that:The pressure relief system includes peace Releasing pressure automatically valve group and the manual pressure release valve group emergent for equipment pressure release in pressure relief pipe;The pressure relief pipe and height Press storehouse(2)Inner chamber connection;The releasing pressure automatically valve group includes control oil pump, solenoid directional control valve and hydraulic control one-way valve, the height Press storehouse(2)The pipe of a closing releasing pressure automatically pipeline is made up of control oil pump, solenoid directional control valve and hydraulic control one-way valve in supercharging Road;The high-pressure chamber(2)The pipeline of an opening releasing pressure automatically pipeline is made up of during pressure release control oil pump and pilot operated directional control valve;Institute Manual pressure release valve group is stated in pressure relief pipe.
- 9. super high pressure food extrusion machining equipment according to claim 1, it is characterised in that:The support(1)Front Provided with the protection door that can be slid laterally.
- 10. super high pressure food extrusion machining equipment according to claim 1, it is characterised in that:The water pressure piping by Water tank and pressure charging system are formed, and are increased the course of work of system, main motor driving oil pump acting, are driven axial plunger pump rotation, By detecting the proximity switch outgoing signal of plunger position, the reciprocal oil supply running of oil pipe of connection electromagnetic switch valve outlet is driven, The piston reciprocating of the intracavitary of booster is set to push the both ends of low pressure (LP) cylinder to, while low-pressure system is constantly to two high pressures of booster The continuous moisturizing of intracavitary, the piston in booster low pressure chamber promote the plunger rod in high pressure chest, pass through the aqueous medium in high pressure chest Two lateral lines for being connected with check valve are back and forth pressed into high-pressure chamber 2, higher with the pressure of press-in, promote the power of plunger to get over Greatly, the oil pressure that pressure gauge is shown can be higher, so as to realize pressurization.
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CN201711029843.4A CN107593867A (en) | 2017-10-27 | 2017-10-27 | Fresh shrimp shellfish intelligence extrusion machining equipment |
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CN201711029843.4A CN107593867A (en) | 2017-10-27 | 2017-10-27 | Fresh shrimp shellfish intelligence extrusion machining equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112205455A (en) * | 2020-10-30 | 2021-01-12 | 诏安玛塔水产科技有限公司 | Separation device and process for undamaged oysters |
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US20050074342A1 (en) * | 2003-10-01 | 2005-04-07 | Lemme Anthony R. | Motorized vacuum/pressure pump and stopper |
US20130037548A1 (en) * | 2011-08-12 | 2013-02-14 | Chic Freshertech Co., Ltd | Material Container for Ultra-high pressure food processing |
CN106305959A (en) * | 2015-07-03 | 2017-01-11 | 浙江大学自贡创新中心 | Shrimp shelling technology based on ultra-high pressure technology |
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Application publication date: 20180119 |