CN107380569B - A kind of small-sized fragile article padded coaming filling device and its application method - Google Patents

A kind of small-sized fragile article padded coaming filling device and its application method Download PDF

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Publication number
CN107380569B
CN107380569B CN201710475214.8A CN201710475214A CN107380569B CN 107380569 B CN107380569 B CN 107380569B CN 201710475214 A CN201710475214 A CN 201710475214A CN 107380569 B CN107380569 B CN 107380569B
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China
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padded coaming
filling
plc controller
chest
fragile article
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CN107380569A (en
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杨振朝
王建磊
马洋洋
王权岱
李言
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Xian University of Technology
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Xian University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/20Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
    • B65B61/22Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for placing protecting sheets, plugs, or wads over contents, e.g. cotton-wool in bottles of pills

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)
  • Container Filling Or Packaging Operations (AREA)

Abstract

A kind of small-sized fragile article padded coaming filling device disclosed by the invention, including material storing box, filling body is provided with below material storing box, oscillating platform mechanism is provided with below filling body, gravity sensor is provided in oscillating platform mechanism, the side of oscillating platform mechanism, which is provided with, send draw box mechanism, and draw box mechanism, oscillating platform mechanism, filling body and gravity sensor is sent to be commonly connected to PLC controller.A kind of small-sized fragile article padded coaming filling device of the invention enables packing material to be uniformly paved with the upper down space of fragile article in chest by the blanking of the uniform, controllable of filling body and the swing of oscillating platform mechanism;In conjunction with draw box mechanism is sent, the present apparatus can be applied in the automation link of express delivery chest encapsulation, to effectively improve the whole efficiency of express delivery packaging.The invention also discloses the application methods of the small-sized fragile article padded coaming filling device.

Description

A kind of small-sized fragile article padded coaming filling device and its application method
Technical field
The invention belongs to packing mechanical equipment technical fields, and in particular to a kind of small-sized fragile article padded coaming filling dress It sets, the invention further relates to the application methods of above-mentioned small-sized fragile article padded coaming filling device.
Background technique
For the rapid development of Express Logistics industry, the express delivery of article, which is packaged into, attaches most importance to, and the filling of padded coaming must be protected Article or product be not by impact failure during logistics transportation for card, and current padded coaming filling is almost that pure craft is filled out It fills, not only low efficiency, but also filling quality is unstable.In face of the Express Logistics industry of rapid development, the automation of padded coaming is filled out Filling becomes trend.
Summary of the invention
The purpose of the present invention is to provide a kind of small-sized fragile article padded coaming filling devices, can improve the slow of express delivery packaging Rush material charging efficiency.
First technical solution of the present invention is: a kind of small-sized fragile article padded coaming filling device, including storage Hopper is provided with filling body below material storing box, oscillating platform mechanism, oscillating platform mechanism is provided with below filling body On be provided with gravity sensor, the side of oscillating platform mechanism, which is provided with, send draw box mechanism, send draw box mechanism, oscillating platform mechanism, fills out Material mechanism and gravity sensor are commonly connected to PLC controller.
The characteristics of first technical solution of the invention, also resides in,
Filling body includes stuffing box, and propellers are rotatably connected in stuffing box, and the top and bottom of stuffing box are opened wide It is respectively formed filler entrance, filler outlet, the lower section of filler outlet is provided with the filler delivery chute tilted down, filler delivery chute Upper and lower side be respectively input, output end, the output end side of filler delivery chute is provided with adjusting side plate, filler delivery chute Bottom is provided with vibrating motor, and PLC controller is connected with vibrating motor and propellers respectively.
It adjusts side plate to be located in filler delivery chute, the side wall rotation of a side and filler delivery chute for adjusting side plate connects It connects, adjusts and be connected separately with adjusting screw and compressed spring between side plate and the side wall of filler delivery chute, filler delivery chute The adjusting nut for being provided on side wall and adjusting screw fit, PLC controller are connected with screw is adjusted.
Oscillating platform mechanism includes filling stage bracket, and the side plate and bottom plate frame that filling stage bracket is oppositely arranged by two are through even Composition is connect, horizontal filling stage is provided on bottom plate frame, gravity sensor is located in filling stage, the parallel beneath of filling stage It is provided with rack gear, the bottom of filling stage is connected with the gear with rack gear cooperation;The medial surface top of two side plates respectively connects one Horizontally disposed telescopic rod, two telescopic rods are in the top for being oppositely arranged and being located at filling stage, and two telescopic rods are close to each other End is respectively connected with the first sucker, and PLC controller is connected with gear and telescopic rod respectively.
Sending draw box mechanism includes horizontally disposed guide rail, is equipped on guide rail there are two sliding block, activity on each sliding block Be connected with the connecting rod that can be rotated along perpendicular, the other end of connecting rod be respectively and fixedly provided with the second sucker, PLC controller respectively with sliding block It is connected with connecting rod.
The bottom of material storing box is provided with flange splint, and flange splint is connected to PLC controller.
Second technical solution of the present invention is:
A kind of application method of small-sized fragile article padded coaming filling device, specifically includes the following steps:
Step 1: packing material being added into material storing box;
Step 2: after step 1, the padded coaming to be filled that send draw box mechanism that bottom is sealed to mouth by the connecting rod that rotates Chest is sent in filling stage from oscillating platform mechanism side, and connecting rod resets, and triggers the gravity sensor in filling stage, gravity at this time Gravitational cue is passed to the signal input module in PLC controller by sensor, passes through the motion-control module in PLC controller Two telescopic rod stretchings are controlled jointly to fix chest;
Step 3: after the completion of step 2, material storing box starting makes padded coaming to be filled fall into filling body, by filler Padded coaming is sent into chest by mechanism, and the bottom in chest is made to be paved with padded coaming;
Step 4: the fragile article on the conveyer belt of present apparatus side is put into through in step 3 treated chest by manipulator, By gravity sensor transmitting gravitational cue to the signal input module in PLC controller;
Step 5: after the completion of step 4, continuing to launch into chest from the moving control module for controlling in PLC controller slow Material is rushed, until being full of padded coaming between fragile article and the inner wall of chest, filling is completed;
Step 6: after the completion of step 5, sending the connecting rod of draw box mechanism that will fill out by the moving control module for controlling in PLC controller The chest charged steps up, which moves with sliding block along guide rail, is eventually transferred on transmission belt, to cartoning sealing machine to chest Top closure.
The characteristics of second technical solution of the invention, also resides in,
Step 3 specifically includes the following steps:
Step 3.1: being opened by the moving control module for controlling flange splint in PLC controller, start material storing box, and then make Padded coaming in material storing box is fallen into stuffing box;
Step 3.2: after the completion of step 3.1, started by the moving control module for controlling propellers in PLC controller, Padded coaming can be made to fall into filler delivery chute under the action of propellers;
Step 3.3: after the completion of step 3.2, started by the moving control module for controlling vibrating motor in PLC controller, The aperture that screw rotation controls to adjust side plate is adjusted, enables to fall in chest under padded coaming is smooth, padded coaming is avoided to fly out Chest;
Step 3.4: after the completion of step 3.3, being rotated by the moving control module for controlling gear in PLC controller, gear It can be moved back and forth on rack gear, make filling stage reciprocally swinging between one section of horizontal distance, the bottom in chest can be made uniformly to spread Full padded coaming, after reaching defined additive amount, gravity sensor transmits gravitational cue and inputs to the signal in PLC controller Module is stopped rotating by the moving control module for controlling propellers in PLC controller, to stop blanking.
The beneficial effects of the present invention are: a kind of small-sized fragile article padded coaming filling device of the present invention, passes through filling body The blanking for realizing uniform, controllable realizes swing by oscillating platform mechanism, packing material can be made uniformly to be full of in chest The upper down space of fragile article;It, can be by a kind of small-sized fragile article padded coaming filling device application of the present invention in conjunction with draw box mechanism is sent In the automation link of express delivery chest encapsulation, to effectively improve the whole efficiency of express delivery packaging.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of small-sized fragile article padded coaming filling device of the present invention;
Fig. 2 is the structural schematic diagram of material storing box in a kind of small-sized fragile article padded coaming filling device of the present invention;
Fig. 3 is the structural schematic diagram of filling body in a kind of small-sized fragile article padded coaming filling device of the present invention;
Fig. 4 is the side view of filling body in a kind of small-sized fragile article padded coaming filling device of the present invention;
Fig. 5 is the structural schematic diagram of oscillating platform mechanism in a kind of small-sized fragile article padded coaming filling device of the present invention;
Fig. 6 is the structural schematic diagram that draw box mechanism is sent in a kind of small-sized fragile article padded coaming filling device of the present invention.
In figure, 1. material storing box, 2. stuffing boxes, 3. propellers, 4. filler delivery chutes, 5. adjusting side plates, 6. vibrating motors, 7. Screw is adjusted, 8. compressed springs, 9. adjusting nuts, 10. filling stage brackets, 11. filling stage, 12. rack gears, 13. gears, 14. stretch Contracting bar, 15. first suckers, 16. guide rails, 17. sliding blocks, 18. connecting rods, 19. second suckers, 20. flange splints, 21. chests, 22. machines Tool hand, 23. conveyer belts.
Specific embodiment
With reference to the accompanying drawing and specific embodiment the present invention is described in detail.
A kind of small-sized fragile article padded coaming filling device of the present invention, as shown in Figure 1, include material storing box 1, as shown in Fig. 2, The bottom of material storing box 1 is provided with flange splint 20, and the lower section of material storing box 1 is provided with filling body, is provided with below filling body Oscillating platform mechanism is provided with gravity sensor in oscillating platform mechanism, and the side of oscillating platform mechanism, which is provided with, send draw box mechanism, Draw box mechanism, oscillating platform mechanism, filling body, flange splint 20 and gravity sensor is sent to be commonly connected to PLC controller.
Filling body, as shown in Figure 1, Figure 3 and Figure 4 shown in, including stuffing box 2 is rotatably connected to propellers 3, spiral shell in stuffing box 2 Rotation roller 3 can promote blanking after rotating, the top and bottom of stuffing box 2, which are opened wide, is respectively formed filler entrance, filler outlet, fill out The lower section of material outlet is provided with the filler delivery chute 4 tilted down, and the upper and lower side of filler delivery chute 4 is respectively input terminal, output It holds, output is provided with one block of adjusting side plate 5 in filler delivery chute 4, adjust a side and filler delivery chute of side plate 5 4 side wall rotation connection, adjusts and is connected separately with adjusting screw 7 and pressure between side plate 5 and the side wall of filler delivery chute 4 Contracting spring 8, be provided on the side wall of filler delivery chute 4 with the adjusting nut 9 that adjusts screw 7 and cooperate, by being threaded in or out Screw 7 is adjusted to adjust the aperture for adjusting side plate 5, meanwhile, compressed spring 8 plays the role of fastening, the bottom of filler delivery chute 4 It is provided with vibrating motor 6, PLC controller is connected with vibrating motor 6, adjusting screw 7 and propellers 3 respectively.
Oscillating platform mechanism, as shown in Figures 1 and 5, including filling stage bracket 10, and the filling stage bracket 10 is by two phases To the side plate and bottom plate frame of setting through connecting and composing, horizontal filling stage 11 is provided on bottom plate frame, gravity sensor is located at In filling stage 11, filling stage 11 is used to place the chest 21 of padded coaming to be filled, and the parallel beneath of filling stage 11 is provided with Rack gear 12, the bottom of filling stage 11 are connected with the gear 13 cooperated with rack gear 12, which can move along rack gear 12;Two The medial surface top of side plate respectively connects a horizontally disposed telescopic rod 14, and two telescopic rods 14 are in be oppositely arranged and be located at filling The top of platform 11, two ends close to each other of telescopic rod 14 are respectively connected with the first sucker 15, PLC controller respectively with gear 13 It is connected with telescopic rod 14.
Draw box mechanism is sent, as shown in fig. 6, including horizontally disposed guide rail 16, is equipped on guide rail 16 there are two sliding block 17, The connecting rod 18 that can be rotated along perpendicular is connected on each sliding block 17, the other end of connecting rod 18 is respectively and fixedly provided with the second suction Disk 19, PLC controller are connected with sliding block 17 and connecting rod 18 respectively.
The application method of small-sized fragile article padded coaming filling device of the invention a kind of the following steps are included:
Step 1: packing material is added into material storing box 1;
Step 2: after step 1, the padded coaming to be filled that send draw box mechanism that bottom is sealed to mouth by the connecting rod 18 rotated Chest 21 be sent in filling stage 11 from oscillating platform mechanism side, connecting rod 18 reset, the weight in filling stage 11 can be triggered at this time Force snesor, gravitational cue is passed to the signal input module in PLC controller by gravity sensor, by PLC controller Two telescopic rods 14 of moving control module for controlling stretch out and jointly fix chest 21;
Step 3: after the completion of step 2, material storing box 1 starts, and so that padded coaming to be filled is fallen into filling body, by filler Padded coaming is sent into chest 21 by mechanism, and the bottom in chest is made to be paved with padded coaming, specifically includes the following steps:
Step 3.1: it is opened by the moving control module for controlling flange splint 20 in PLC controller, starts material storing box 1, into And fall into the padded coaming in material storing box 1 in stuffing box 2;
Step 3.2: after the completion of step 3.1, started by the moving control module for controlling propellers 3 in PLC controller, Padded coaming can be made to fall into filler delivery chute 4 under the action of propellers 3;Meanwhile by the motion-control module in PLC controller Vibrating motor 6 is controlled to start, vibrating motor 6 started prior to propellers 3 two seconds, correspondingly, when propellers 3 stop, vibrating motor 6 Postpone to stop for 10-30 seconds, adjust the aperture that the rotation of screw 7 controls to adjust side plate 5 later, enables to fall on case under padded coaming is smooth In son 21, padded coaming is avoided to fly out chest;
Step 3.3: after the completion of step 3.2, being rotated by the moving control module for controlling gear 13 in PLC controller, tooth Wheel 13 can move back and forth on rack gear 12, make the reciprocally swinging between one section of horizontal distance of filling stage 11, can make in chest 21 Bottom is uniformly paved with padded coaming, and after reaching defined additive amount, gravity sensor transmits gravitational cue in PLC controller Signal input module, stopped rotating by the moving control module for controlling propellers 3 in PLC controller, to stop blanking;
Step 4: the fragile article on present apparatus side conveyer belt 23 being put into through step 3 treated chest by manipulator 22 Interior 21, by gravity sensor transmitting gravitational cue to the signal input module in PLC controller;
Step 5: after the completion of step 4, continuing to launch into chest 21 from the moving control module for controlling in PLC controller Padded coaming, until being full of padded coaming between fragile article and the inner wall of chest 21, filling is completed;
Step 6: after the completion of step 5, sending the connecting rod 18 of draw box mechanism will by the moving control module for controlling in PLC controller The chest 21 that filling is completed steps up, which moves with sliding block 17 along guide rail 16, is eventually transferred on transmission belt 23, wait seal Top closure of the punch-out equipment to chest 21.
By the above-mentioned means, under a kind of small-sized fragile article padded coaming filling device of the present invention is controlled by filling body Material, and combine the swing of oscillating platform mechanism, enable packing material be uniformly paved with fragile article in chest 21 up and down Space;In conjunction with send draw box mechanism and it is existing it is automatic unpack, equipment and emerging technology 3D scanning technique and the product such as cartoning sealing machine Instant reconstruction technique of model etc. is able to achieve the full-automation that small-sized fragile article padded coaming is filled into packaging products in boxes automatically, thus The whole efficiency of express delivery packaging can be effectively improved.

Claims (7)

1. a kind of small-sized fragile article padded coaming filling device, which is characterized in that including material storing box (1), the material storing box (1) Lower section is provided with filling body, and oscillating platform mechanism is provided with below the filling body, is set in the oscillating platform mechanism It is equipped with gravity sensor, the side of the oscillating platform mechanism, which is provided with, send draw box mechanism, described to send draw box mechanism, oscillating platform machine Structure, filling body and gravity sensor are commonly connected to PLC controller;
The oscillating platform mechanism includes filling stage bracket (10), the side plate that the filling stage bracket (10) is oppositely arranged by two It is constituted with bottom plate frame, two side plate bottoms are connect with bottom plate frame, and horizontal filling stage is provided on the bottom plate frame (11), the gravity sensor is located on filling stage (11), and the parallel beneath of the filling stage (11) is provided with rack gear (12), The bottom of the filling stage (11) is connected with the gear (13) with rack gear (12) cooperation;The medial surface top of two side plates respectively connects A piece horizontally disposed telescopic rod (14), two telescopic rods (14) are in the top for being oppositely arranged and being located at filling stage (11), described Two telescopic rod (14) ends close to each other are respectively connected with the first sucker (15), the PLC controller respectively with gear (13) It is connected with telescopic rod (14).
2. a kind of small-sized fragile article padded coaming filling device as described in claim 1, which is characterized in that the filling body Including stuffing box (2), it is rotatably connected to propellers (3) in the stuffing box (2), the top and bottom of the stuffing box (2) are equal It opens wide and is respectively formed filler entrance, filler outlet, the lower section of the filler outlet is provided with the filler delivery chute tilted down (4), the upper and lower side of the filler delivery chute (4) is respectively input, output end, the output end one of the filler delivery chute (4) Side, which is provided with, adjusts side plate (5), and the bottom of filler delivery chute (4) is provided with vibrating motor (6), PLC controller respectively with vibration Motor (6) is connected with propellers (3).
3. a kind of small-sized fragile article padded coaming filling device as claimed in claim 2, which is characterized in that the adjusting side plate (5) it is located in filler delivery chute (4), a side wall of described a side for adjusting side plate (5) and filler delivery chute (4), which rotates, to be connected It connects, adjusts and be connected separately with adjusting screw (7) and compressed spring (8) between side plate (5) and the side wall of filler delivery chute (4), The adjusting nut (9) for being provided on the side wall of the filler delivery chute (4) and adjusting screw (7) cooperation, PLC controller and adjusting Screw (7) is connected.
4. a kind of small-sized fragile article padded coaming filling device as described in claim 1, which is characterized in that described to send draw box mechanism Including horizontally disposed guide rail (16), it is equipped on the guide rail (16) there are two sliding block (17), each sliding block (17) On be connected with the connecting rod (18) that can be rotated along perpendicular, the other end of the connecting rod (18) be respectively and fixedly provided with the second sucker (19), the PLC controller is connected with sliding block (17) and connecting rod (18) respectively.
5. a kind of small-sized fragile article padded coaming filling device as described in claim 1, which is characterized in that the material storing box (1) bottom is provided with flange splint (20), and the flange splint (20) is connected to PLC controller.
6. a kind of application method of small-sized fragile article padded coaming filling device as described in claim 1, which is characterized in that tool Body the following steps are included:
Step 1: to addition packing material in material storing box (1);
Step 2: after step 1, the padded coaming to be filled that send draw box mechanism that bottom is sealed to mouth by the connecting rod (18) that rotates Chest (21) is sent on filling stage (11) from oscillating platform mechanism side, and connecting rod (18) resets, and is triggered on filling stage (11) at this time Gravity sensor, gravitational cue passes to the signal input module in PLC controller, controlled by PLC by gravity sensor Two telescopic rods (14) of moving control module for controlling in device, which are stretched out, jointly fixes chest (21);
Step 3: after the completion of step 2, material storing box (1) starting makes padded coaming to be filled fall into filling body, by filling machine Padded coaming is sent into chest (21) by structure, and the bottom in chest (21) is made to be paved with padded coaming;
Step 4: the fragile article on present apparatus side conveyer belt (23) being put into through step 3 treated chest by manipulator (22) It is interior, by gravity sensor transmitting gravitational cue to the signal input module in PLC controller;
Step 5: after the completion of step 4, continuing to launch into chest (21) from the moving control module for controlling in PLC controller slow Material is rushed, until being full of padded coaming between fragile article and the inner wall of chest (21), filling is completed;
Step 6: after the completion of step 5, sending the connecting rod (18) of draw box mechanism that will fill out by the moving control module for controlling in PLC controller The chest (21) charged steps up, and the chest (21) is mobile along guide rail (16) with sliding block (17), is eventually transferred into conveyer belt (23) on, to cartoning sealing machine to the top closure of chest (21).
7. a kind of application method of small-sized fragile article padded coaming filling device as claimed in claim 6, which is characterized in that institute State step 3 specifically includes the following steps:
Step 3.1: it is opened by the moving control module for controlling flange splint (20) in PLC controller, starts material storing box (1), into And fall into the padded coaming in material storing box (1) in stuffing box (2);
Step 3.2: after the completion of step 3.1, being started by the moving control module for controlling propellers (3) in PLC controller, in spiral shell Under the action of rotation roller (3) padded coaming can fall into filler delivery chute (4);
Step 3.3: after the completion of step 3.2, being started by the moving control module for controlling vibrating motor (6) in PLC controller, adjusted The aperture that screw (7) rotation controls to adjust side plate (5) is saved, enables to fall in chest (21) under padded coaming is smooth, avoids buffering Material flies out chest;
Step 3.4: after the completion of step 3.3, being rotated by the moving control module for controlling gear (13) in PLC controller, gear (13) it can be moved back and forth on rack gear (12), make filling stage (11) reciprocally swinging between one section of horizontal distance, chest can be made (21) bottom in is uniformly paved with padded coaming, and after reaching defined additive amount, gravity sensor transmits gravitational cue to PLC Signal input module in controller is stopped rotating by the moving control module for controlling propellers (3) in PLC controller, thus Stop blanking.
CN201710475214.8A 2017-06-21 2017-06-21 A kind of small-sized fragile article padded coaming filling device and its application method Active CN107380569B (en)

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