CN107152139B - 一种复合牛皮地板及其生产工艺 - Google Patents

一种复合牛皮地板及其生产工艺 Download PDF

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CN107152139B
CN107152139B CN201710243694.5A CN201710243694A CN107152139B CN 107152139 B CN107152139 B CN 107152139B CN 201710243694 A CN201710243694 A CN 201710243694A CN 107152139 B CN107152139 B CN 107152139B
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林光荣
费刘胜
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FOSHAN JIELI INDUSTRY Co Ltd
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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Abstract

本发明公开了一种复合牛皮地板，其特征在于，它由再生牛皮地板和多层实木夹板材料粘接构成。其生产工艺为，首先制备再生牛皮地板材料备用；然后再挑选再生牛皮地板和多层实木夹板材料；清洁再生牛皮地板和多层实木夹板的粘合面，粘合面辊涂粘合剂；把加工好的再生牛皮地板与多层实木夹板粘合面，分别涂上15cc水性环保的粘合剂，将涂好粘合剂的再生牛皮地板和多层实木夹板通过烤箱烘烤，烘箱温度控制在80℃，运行速度2米/分；将再生牛皮地板和多层实木夹板按纹路方向粘合压板；最后将已粘合的皮木结合的地板，置于平板压机上加压，不加温，压力控制在10MPA。本发明具有环保无污染，舒适性好等优点。

Description

一种复合牛皮地板及其生产工艺
技术领域
本发明涉及建筑材料生产技术领域，更具体是涉及一种复合牛皮地板及其生产工艺。
背景技术
在牛皮制造领域中，会产生大量边角废料，很多是通过燃烧或埋藏处理，不但造成资源浪费，而且边角废料中的一些化学成分也会对环境造成污染，目前牛皮边角废料回收利用数量有限，利用率不高，为了使更多的牛皮边角废料变废为宝，可以由再生牛皮和多层实木夹板复合而成牛皮地板，既实现了牛皮边角废料的减排，也解决了家用地板噪声大、不阻燃、舒适性差的缺点。
发明内容
本发明的目的就是为了解决现有技术之不足而提供的一种环保、舒适性好，废料循环利用的复合牛皮地板。
本发明的另一目的是提供一种复合牛皮地板的生产方法。
本发明是采用如下技术解决方案来实现上述目的：
一种复合牛皮地板，其特征在于，它由再生牛皮地板和多层实木夹板材料粘接构成。
作为上述方案的进一步说明，所述再生牛皮地板由皮浆地板材料构成，皮浆地板材料制备流程为，（1）挑选优质的皮浆大底材料作为地板基材；（2）在皮浆大底材料上涂饰环保的水性耐磨层，经过9涂2磨，每涂饰3次打磨一次；（3）把涂饰好的皮浆基材滚压需求的花纹，采用人工擦色，水洗和机器套色等工艺做成理想的双色效果；（4）辊涂环保耐磨UV面漆，通过红外线烘箱烘烤去除异味，经过以上工序，制成皮浆地板材料用作再生牛皮地板。
所述皮浆大底材料经过包括：选材，粉碎，精磨，混合搅拌，粘合真空脱水，皮革压制成型，二次脱水，干燥等步骤制成。
所述水性耐磨层重量份配比为，耐磨耐寒聚氨酯：120份、耐磨丙烯酸树脂：100份、综合树脂：150份、填料：30份、蜡剂：30份、有机色浆：15份。
一种复合牛皮地板的生产工艺，其特征在于，首先制备再生牛皮地板材料备用；然后再挑选再生牛皮地板和多层实木夹板材料；清洁再生牛皮地板和多层实木夹板的粘合面，粘合面辊涂粘合剂；把加工好的再生牛皮地板与多层实木夹板粘合面，分别涂上15cc水性环保的粘合剂，将涂好粘合剂的再生牛皮地板和多层实木夹板通过烤箱烘烤，烘箱温度控制在80℃，运行速度 2 米/分；将再生牛皮地板和多层实木夹板按纹路方向粘合压板；最后将已粘合的皮木结合的地板，置于平板压机上加压，不加温，压力控制在 10MPA。
本发明采用上述技术解决方案所能达到的有益效果是：
本发明主要采用再生牛皮地板和多层实木夹板材料粘接滚压构成，这种皮木结合的绿色地板具有舒适性好，无甲醛，噪声小，阻燃等优点。
具体实施方式
以下结合具体实施例对本技术方案作详细的描述。
本发明是一种复合牛皮地板，它由再生牛皮地板和多层实木夹板材料粘接构成。所述再生牛皮地板由皮浆地板材料构成，皮浆地板材料制备流程为，（1）挑选优质的皮浆大底材料作为地板基材，所述皮浆大底材料经过包括：选材，粉碎，精磨，混合搅拌，粘合真空脱水，皮革压制成型，二次脱水，干燥等步骤制成；（2）在皮浆大底材料上涂饰环保的水性耐磨层，经过9涂2磨，每涂饰3次打磨一次；所述水性耐磨层重量份配比为，耐磨耐寒聚氨酯：120份、耐磨丙烯酸树脂：100份、综合树脂：150份、填料：30份、蜡剂：30份、有机色浆：15份；（3）把涂饰好的皮浆基材滚压实际需求的花纹，采用人工擦色，水洗和机器套色等工艺做成理想的双色效果；（4）辊涂环保耐磨UV面漆，通过红外线烘箱烘烤去除异味，经过以上工序，制成皮浆地板材料用作再生牛皮地板。
一种复合牛皮地板的生产工艺，首先制备再生牛皮地板材料备用，经过上述步骤，取得再生牛皮地板，再挑选多层实木夹板材料；然后清洁再生牛皮地板和多层实木夹板的粘合面，粘合面辊涂粘合剂；把加工好的再生牛皮地板与多层实木夹板粘合面，分别涂上15cc水性环保的粘合剂，将涂好粘合剂的再生牛皮地板和多层实木夹板通过烤箱烘烤，增强二者的粘合度，烘箱温度控制在80℃，运行速度2米/分；将再生牛皮地板和多层实木夹板按纹路方向粘合压板；最后将已粘合的皮木结合的地板，置于平板压机上加压，不加温，压力控制在 10MPA；即可制成复合牛皮地板。
本发明与现有技术相比，采用经过加工得到的可再生牛皮地板，与传统的实木夹板结合，得到复合牛皮地板，大大的提高了废料利用效率，且环保无污染，具有良好的社会价值。
以上所述的仅是本发明的优选实施方式，应当指出，对于本领域的普通技术人员来说，在不脱离本发明创造构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。

Claims (3)

1.一种复合牛皮地板，其特征在于，它由再生牛皮地板和多层实木夹板材料粘接构成；所述再生牛皮地板由皮浆地板材料构成，皮浆地板材料制备流程为，（1）挑选优质的皮浆大底材料作为地板基材；（2）在皮浆大底材料上涂饰环保的水性耐磨层，经过9涂2磨，每涂饰3次打磨一次；（3）把涂饰好的皮浆基材滚压需求的花纹，采用人工擦色、水洗和机器套色工艺做成所需的双色效果；（4）辊涂环保耐磨UV面漆，再通过红外线烘箱烘烤去除异味，经过以上工序，即制成再生牛皮地板的皮浆地板材料；所述水性耐磨层重量份配比为，耐磨耐寒聚氨酯：120份、耐磨丙烯酸树脂：100份、综合树脂：150份、填料：30份、蜡剂：30份、有机色浆：15份。
2.根据权利要求1所述的复合牛皮地板，其特征在于，所述皮浆大底材料经过包括：选材，粉碎，精磨，混合搅拌，粘合真空脱水，皮革压制成型，二次脱水，干燥步骤制成。
3.一种如权利要求1-2任意一项所述的复合牛皮地板的生产工艺，其特征在于，首先制备再生牛皮地板材料备用；然后再挑选再生牛皮地板和多层实木夹板材料；清洁再生牛皮地板和多层实木夹板的粘合面，粘合面辊涂粘合剂；把加工好的再生牛皮地板与多层实木夹板粘合面，分别涂上15cc水性环保的粘合剂，将涂好粘合剂的再生牛皮地板和多层实木夹板通过烤箱烘烤，烘箱温度控制在80℃，运行速度2米/分；将再生牛皮地板和多层实木夹板按纹路方向粘合压板；最后将已粘合的皮木结合的地板，置于平板压机上加压，不加温，压力控制在 10MPA。
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