CN106807693A - A kind of laser clears up the method and apparatus of electric power system insulator - Google Patents
A kind of laser clears up the method and apparatus of electric power system insulator Download PDFInfo
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- CN106807693A CN106807693A CN201710077363.9A CN201710077363A CN106807693A CN 106807693 A CN106807693 A CN 106807693A CN 201710077363 A CN201710077363 A CN 201710077363A CN 106807693 A CN106807693 A CN 106807693A
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- laser
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- guide rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
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Abstract
The present invention relates to a kind of method that laser clears up electric power system insulator, first, the position of laser cleaning head and insulator is positioned:Laser cleaning can be carried out to insulator within the specific limits using laser, because insulator is revolving body, laser head will be rotated around insulator in scale removal process, therefore insulator is positioned in the minds of the turning circle of laser head;Secondly, the parameter of laser is adjusted:Contamination situation according to insulator, selects rational laser power parameters and frequency and pulsewidth;Finally, laser scanning cleaning:Strip light spots irradiate insulator in the way of parallel to insulator axis, and laser head rotates to be axially moved by insulator simultaneously around insulator and is scanned.Insulator laser cleaning system is made up of laser, transmission laser system, laser head, mechanism system, monitoring system, control system.The present invention using laser it is orderly scanning is irradiated to insulator surface, the contamination of insulator surface is stripped and is impacted.
Description
Technical field
The present invention relates to the method and apparatus that a kind of laser clears up electric power system insulator, for power system insulation thing
Surface clean.
Background technology
At present, with the development and the quickening of process of industrialization of social economy, electricity needs increase causes power network scale
Expand more and more substantially, the safe operation to power system transformer substation proposes requirement higher.The influence of environmental factor causes
Pollutant is gathered on insulator top layer, and the safe operation to power system causes greatly threat.When dense fog, drizzle, dewfall
Occur Deng weather or during ice dissolution, the dunghill adhered on insulator is made moist and cause pollution flashover, cause circuit, become
Power station is tripped, large-area power-cuts, is even caused casualties when serious.Maintainer needs periodically to decontaminate insulator,
Traditional method for separating polluted particles efficiency is low, and the amount of labour is big, need power-off, living water washing pollution environment, powered air-blowing to clean and powered
Mechanical dry cleans and easily causes secondary pollution, applies the difficult removing of antifouling paint.A kind of Efficient Ring is badly in need of in the cleaning of power system insulation
Method for cleaning and equipment that guarantor does not power off.
Laser is a kind of transmission means of fast energy, and laser has can focusing, high-energy-density, flexible conductor characteristic
And the characteristics of quick, accurate delivery can be realized, therefore laser is better than traditional heat source.Laser is a high-new skill for quickly growing
Art, it has also become development new industry, transforms one of key technology of traditional manufacture.
The content of the invention
It is an object of the invention to provide a kind of contact of mechanical, without matrix damage, selectivity cleaning, environmental protection, cleaning
Efficiency high, can powered cleaning laser clear up electric power system insulator method and apparatus.
The purpose of the present invention is achieved through the following technical solutions:A kind of method that laser clears up electric power system insulator,
Using laser it is orderly scanning is irradiated to insulator surface, the contamination of insulator surface is stripped and is impacted, specifically
Be that the laser that uses can be continuous laser or pulse laser, when using continuous laser, the power of laser for 0.08~
100MW/cm2, the wavelength of laser is 193nm~1064nm, and when using pulse laser, the pulse duration of laser is 10
~1500ns, the peak power of laser is 0.8~100MW/cm2,The wavelength of laser is 193nm~1064nm.Laser cleaning can be with
Laser cleaning is carried out to insulator in the range of 0~10m.The sweep speed of laser matches with the power of laser, the light of laser
Spot is strip.
Further improvement of the present invention is:Comprise the following steps that:
A, positioning laser cleaning head and the position of insulator:Laser can be carried out to insulator within the specific limits using laser clear
Reason, because insulator is revolving body, laser head will be rotated around insulator in scale removal process, therefore insulator is positioned at laser
In the minds of the turning circle of head;
The parameter of B, adjustment laser:Contamination situation according to insulator, selects rational laser power parameters and frequency and arteries and veins
It is wide;
C, laser scanning cleaning:Strip light spots irradiate insulator in the way of parallel to insulator axis, and laser head is around insulator
Rotation is axially moved by insulator and is scanned simultaneously, is circulated in this way until complete insulator of cleaning.
A kind of insulator laser clears up system, and the insulator laser descaling machine is by laser, transmission laser system, laser
Head, mechanism system, monitoring system, control system composition;Laser is CO2Laser, YAG laser, PRK
Device, optical fiber laser, disc laser;Transmission laser system uses Optical Fiber Transmission, and laser is produced using optical fiber directly
Laser Transmission is in laser head;Laser head makes irradiation hot spot on the insulator be strip beam shaping;Mechanical movement system
Unite as laser head provides moving sweep function, the function enables that the light beam sent from laser head is accurately scanned in insulation
On son;Monitoring system can measure the distance of Laser Transmission and the laser reflectivity of insulator, the effect of assessment laser cleaning;Control
The output mode of system processed control laser both continuous mode or pulse mode, pulse frequency, power, pulsewidth, mechanical movement system
The kinematic parameter of system, gathers monitoring system feedack.
Further improvement of the present invention is:Control system controls laser and mechanism system, and gathers monitoring
The signal that system feedback is come, the laser that laser is produced by Optical Fiber Transmission on laser head, laser by laser head optics
It is projected on insulator surface after system shaping, and the scanning motion of laser head is then provided by mechanical system, whole system
The course of work is that control system control laser produces laser, and laser is by Optical Fiber Transmission to laser head, and laser head is whole laser
Projected on the insulator after shape, and the scanning motion of laser is formed by control system control machinery kinematic system, monitoring system
The transmission range and monitoring insulator laser reflectivity of laser are measured, and these data feedbacks to control system, control system
According to feedback come signal control laser and mechanism system, this whole process be closed-loop control.
A kind of insulator laser descaling machine, including laser monitoring device, laser head, turntable, lifting column, column, can
Regulation support, pedestal, roller, regulator cubicle, cable optic fibre, mechanical arm, ring-shaped guide rail upper rail, ring-shaped guide rail lower guideway;Laser
There is laser reflectivity measurement sensor in monitoring device, the information transfer that the sensor will be collected by serial communication is to controlling
In system;Laser head, there is optical mirror slip in laser head, optical mirror slip can carry out shaping to laser, makes the output laser facula be
Strip, laser head simultaneously can be with output indication laser, and the instruction laser is red visible laser, and the instruction laser is easy to operation
Person operates the laser descaling machine;Turntable, installs laser head on the turntable, turntable is arranged on the upper rail of ring-shaped guide rail
On;Turntable is installed in lifting column, the lifting column upper end, can adjust the height of turntable, is easy to the cleaning to insulator,
The lifting of lifting column is that lifting is realized by hydraulic means, there is piston in lifting column, and this is tied hydraulic cylinder in column
It is configured to a hydraulically extensible linkage;Column, installs lifting column in the column, and on pedestal;Adjustable support,
Adjustable support is arranged on pedestal, and the level of pedestal can be adjusted by rotating the adjustable support;Regulator cubicle, in regulator cubicle
Controller and laser are installed, there is water cooling plant in laser, Electric Appliance Cabinet is believed power supply, laser and control by cable and optical fiber
Number it is transferred in mechanism system and laser head;Transmission line, includes cable and optical fiber in the transmission line;Led on ring-shaped guide rail
Rail, the ring-shaped guide rail upper rail is 220 ° of ring-shaped guide rail, and the ring-shaped guide rail upper rail is dynamic guide rail, and with ring-shaped guide rail under lead
Rail is engaged, and laser head is installed on ring-shaped guide rail upper rail, and the ring-shaped guide rail upper rail can revolve on ring-shaped guide rail lower guideway
Transhipment is dynamic, to drive laser head to carry out rotation sweep around insulator, gear, ring-shaped guide rail is provided with the ring-shaped guide rail upper rail
Lower guideway is provided with servomotor A, and ring-shaped guide rail upper rail is driven by gear drive.
The present invention has advantages below compared with prior art:The present invention is irradiated using laser to insulator surface,
The contamination of insulator surface is set to be stripped, impact, evaporate.The present invention is clear with mechanical contact, without matrix damage, selectivity
Reason, environmental protection, cleaning efficiency be high, can powered cleaning the advantages of.
Brief description of the drawings:
Fig. 1 is the schematic diagram that insulator laser clears up system;
Fig. 2 is the structural representation of insulator laser descaling machine;
Fig. 3 is the use state figure of insulator laser descaling machine;
Label in figure:1- laser monitoring devices, 2- laser heads, 3- turntables, 4- lifting columns, 5- columns, 6- adjustable supports,
Led under 7- pedestals, 8- rollers, 9- regulator cubicles, 10- transmission lines, 11- support arms, 12- ring-shaped guide rails upper rail, 13- ring-shaped guide rails
Rail, 14- insulators, 15- servomotor A, 16- servo motor Bs.
Specific embodiment:
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below by the skill in the embodiment of the present invention
Art scheme is clearly and completely described, it is clear that described embodiment is a part of embodiment of the invention, rather than whole
Embodiment.The element and feature for describing in one embodiment of the invention can be with one or more other embodiment party
The element and feature shown in formula are combined.It should be noted that eliminating for purposes of clarity, in explanation unrelated to the invention
, the expression and description of part known to persons of ordinary skill in the art and treatment.Based on the embodiment in the present invention, this area
The every other embodiment that those of ordinary skill is obtained on the premise of creative work is not paid, belongs to guarantor of the present invention
The scope of shield.
As shown in figure 1, control system controls laser and mechanism system, and gather the letter that monitoring system feedback is come
Number.The laser that laser is produced is by the way that in Optical Fiber Transmission to laser head, laser is thrown by after the optical system shaping of laser head
Penetrate on insulator surface, and the scanning motion of laser head is then provided by mechanical system.The course of work of whole system is control
System control laser produces laser, and, by Optical Fiber Transmission to laser head, laser head is being incident upon insulation after laser shaping for laser
On son, and the scanning motion of laser is formed by control system control machinery kinematic system, and monitoring system measures the transmission of laser
Distance and monitoring insulator laser reflectivity, and these data feedbacks to control system, control system according to feedback come letter
Number control laser and mechanism system, this whole process are closed-loop control.
As shown in Fig. 2 insulator laser descaling machine includes:Laser monitoring device 1, laser head 2, turntable 3, lifting column
4th, column 5, adjustable support 6, pedestal 7, roller 8, regulator cubicle 9, cable optic fibre 10, mechanical arm 11, ring-shaped guide rail upper rail 12,
Ring-shaped guide rail lower guideway 13.There is laser reflectivity measurement sensor in laser monitoring device 1, the sensor will by serial communication
The information transfer for collecting is in control system;There is optical mirror slip in laser head 2, laser head 2, optical mirror slip can enter to laser
Row shaping, makes output laser facula for strip, and laser head 2 simultaneously can be with output indication laser, and the instruction laser can for red
See laser, the instruction laser is easy to operator to operate the laser descaling machine;Turntable 3, installs laser head 2, rotation on the turntable 3
Turntable 3 is arranged on the upper rail 12 of ring-shaped guide rail;Turntable 3 is installed in lifting column 4, the upper end of lifting column 4, can adjust
The height of turntable 3, is easy to the cleaning to insulator 14, and the lifting of lifting column 4 is that lifting is realized by hydraulic means,
There is piston in lifting column 4, there is hydraulic cylinder this structure one hydraulically extensible linkage of formation in column 5;Column 5, in the column 5
Lifting column 4 is installed, and on pedestal 7;Adjustable support 6, adjustable support 6 is arranged on pedestal 7, should by rotation
Adjustable support 6 can adjust the level of pedestal 7;Regulator cubicle 9, installs controller and laser in regulator cubicle 9, have in laser
Power supply, laser and control signal are transferred to mechanism system and laser head by water cooling plant, Electric Appliance Cabinet 9 by cable and optical fiber
In;Transmission line 10, includes cable and optical fiber in the transmission line 10;Ring-shaped guide rail upper rail 12, the ring-shaped guide rail upper rail 12 is
220 ° of ring-shaped guide rail, the ring-shaped guide rail upper rail 12 is dynamic guide rail, and is engaged with ring-shaped guide rail lower guideway 13, ring-shaped guide rail
Laser head is installed on upper rail 12, the ring-shaped guide rail upper rail 12 can the rotary motion on ring-shaped guide rail lower guideway 13, with drive
Dynamic laser head 2 carries out rotation sweep around insulator 14, and gear, ring-shaped guide rail lower guideway are provided with the ring-shaped guide rail upper rail 12
13 are provided with servomotor A15, and ring-shaped guide rail upper rail 12 is driven by gear drive.
The course of work of insulator laser descaling machine is specific as shown in Figures 2 and 3, mobile insulator laser descaling machine, makes
The center of circle of ring-shaped guide rail substantially overlaps as shown in Figure 2 with insulator axle center.Starting hydraulic press makes mechanical arm 11 move on to insulator 14
Top, adjust laser head 2 angle, laser vertical is radiated on the surface of insulator 14 as far as possible.In unlatching regulator cubicle 9
Laser, while servo motor B 16 drives the counterclockwise movement of ring-shaped guide rail upper rail 12, laser head 2 to be moved along ring-shaped guide rail,
When the gear of ring-shaped guide rail upper rail 12 is contacted with the drive gear of servomotor A15, servomotor A15 starts to rotate, when
When gear on ring-shaped guide rail upper rail 12 departs from servo motor B 16, servo motor B 16 is out of service.When laser head 2 rotates one
During circle, Driven by Hydraulic Cylinder mechanical arm 11 moves downward certain distance, and the distance is the width of the circle of laser scanning one.When mechanical arm 11
Move down and finish, the opposite direction rotation sweep of laser head 2.Circulate in this way until complete insulator 14 of cleaning.
The present invention is irradiated using laser to insulator surface, the contamination of insulator surface is stripped, impacts, evaporated
Fall.The present invention have mechanical contact, without matrix damage, selectivity cleaning, environmental protection, cleaning efficiency is high, powered can clear up
The advantages of.
Finally it should be noted that:Although the present invention and its advantage has below been described in detail it should be appreciated that not
Various changes can be carried out in the case of the spirit and scope of the present invention being defined by the claims appended hereto, substitute and
Conversion.And, the scope of the present invention is not limited only to process, equipment, means, the specific reality of method and steps described by specification
Apply example.One of ordinary skilled in the art will readily appreciate that from the disclosure, can be used according to the present invention and held
The row function essentially identical to corresponding embodiment described herein obtains result, the existing and future essentially identical with it
Process to be developed, equipment, means, method or step.Therefore, appended claim is directed at being wrapped in the range of them
Include such process, equipment, means, method or step.
Claims (7)
1. a kind of method that laser clears up electric power system insulator, it is characterised in that:Using laser it is orderly to insulator surface
Scanning is irradiated, the contamination of insulator surface is stripped and is impacted.
2. the method that a kind of laser according to claim 1 clears up electric power system insulator, it is characterised in that:Specially:
The laser for using is continuous laser or pulse laser, and when using continuous laser, the power of laser is 0.08~100MW/cm2,
The wavelength of laser is 193nm~1064nm, and when using pulse laser, the pulse duration of laser is 10~1500ns,
The peak power of laser is 0.8~100MW/cm2, the wavelength of laser is 193nm~1064nm;To insulation in the range of 0~10m
Son carries out laser cleaning, and the sweep speed of laser matches with the power of laser, and the hot spot of laser is strip.
3. the method that a kind of laser according to claim 3 clears up electric power system insulator, it is characterised in that:The laser
Hot spot be strip.
4. the method that a kind of laser according to claim 3 clears up electric power system insulator, it is characterised in that:Step is such as
Under:
A, positioning laser cleaning head and the position of insulator:Laser can be carried out to insulator within the specific limits using laser clear
Reason, because insulator is revolving body, laser head will be rotated around insulator in scale removal process, therefore insulator is positioned at laser
In the minds of the turning circle of head;
The parameter of B, adjustment laser:Contamination situation according to insulator, selects rational laser power parameters and frequency and arteries and veins
It is wide;
C, laser scanning cleaning:Strip light spots irradiate insulator in the way of parallel to insulator axis, and laser head is around insulator
Rotation is axially moved by insulator and is scanned simultaneously, is circulated in this way until complete insulator of cleaning.
5. a kind of insulator laser clears up system, it is characterised in that:The insulator laser descaling machine is by laser, Laser Transmission system
System, laser head, mechanism system, monitoring system, control system composition;
Laser is CO2Laser, YAG laser, excimer laser, optical fiber laser, disc laser;
Transmission laser system uses Optical Fiber Transmission, in the Laser Transmission that directly use optical fiber produces laser to laser head;
Laser head makes irradiation hot spot on the insulator be strip beam shaping;
Mechanism system provides moving sweep function for laser head, and the function enables the light beam standard sent from laser head
True scanning is on the insulator;
Monitoring system can measure the distance of Laser Transmission and the laser reflectivity of insulator, the effect of assessment laser cleaning;
Output mode both continuous mode or pulse mode, pulse frequency, power, the pulsewidth of control system control laser, machinery
The kinematic parameter of kinematic system, gathers monitoring system feedack.
6. a kind of insulator laser clears up system according to claim 5, it is characterised in that:Control system controls laser
And mechanism system, and the signal that monitoring system feedback is come is gathered, the laser that laser is produced is by Optical Fiber Transmission to laser
On head, laser is projected on insulator surface by after the optical system shaping of laser head, and the scanning motion of laser head is then
There is provided by mechanical system, the course of work of whole system is that control system control laser produces laser, laser to be passed by optical fiber
It is defeated to laser head, laser head after laser shaping projecting on the insulator, and the scanning motion of laser is by control system control machine
Tool kinematic system is formed, the transmission range and monitoring insulator laser reflectivity of monitoring system measurement laser, and these are counted
According to feeding back to control system, signal control laser and mechanism system that control system is come according to feedback, this whole process
It is closed-loop control.
7. a kind of insulator laser descaling machine, it is characterised in that:It is vertical including laser monitoring device, laser head, turntable, lifting
Under post, column, adjustable support, pedestal, roller, regulator cubicle, cable optic fibre, mechanical arm, ring-shaped guide rail upper rail, ring-shaped guide rail
Guide rail;
There is laser reflectivity measurement sensor in laser monitoring device, the sensor is passed by the information that serial communication will be collected
It is defeated in control system;
Laser head, there is optical mirror slip in laser head, optical mirror slip can carry out shaping to laser, makes output laser facula be strip
Shape, laser head simultaneously can be with output indication laser, and the instruction laser is red visible laser, and the instruction laser is easy to operator to grasp
Make the laser descaling machine;
Turntable, installs laser head on the turntable, turntable is arranged on the upper rail of ring-shaped guide rail;
Turntable is installed in lifting column, the lifting column upper end, can adjust the height of turntable, is easy to the clear of insulator
Reason, the lifting of lifting column be realized by hydraulic means lifting, have piston in lifting column, have in column hydraulic cylinder this
Structure forms a hydraulically extensible linkage;
Column, installs lifting column in the column, and on pedestal;
Adjustable support, adjustable support is arranged on pedestal, and the level of pedestal is adjusted by rotating the adjustable support;
Regulator cubicle, installs controller and laser in regulator cubicle, there is water cooling plant in laser, and Electric Appliance Cabinet passes through cable and optical fiber
Power supply, laser and control signal are transferred in mechanism system and laser head;
Transmission line, includes cable and optical fiber in the transmission line;
Ring-shaped guide rail upper rail, the ring-shaped guide rail upper rail is 220 ° of ring-shaped guide rail, and the ring-shaped guide rail upper rail is dynamic guide rail,
And be engaged with ring-shaped guide rail lower guideway, laser head is installed on ring-shaped guide rail upper rail, the ring-shaped guide rail upper rail can be in ring
Rotary motion on shape guide rail lower guideway, to drive laser head to carry out rotation sweep around insulator, pacifies on the ring-shaped guide rail upper rail
Equipped with gear, ring-shaped guide rail lower guideway is provided with servomotor A, and ring-shaped guide rail upper rail is driven by gear drive.
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CN107234104A (en) * | 2017-07-14 | 2017-10-10 | 东莞市开关厂有限公司 | Integrated carbon dioxide laser obstacle cleaning machine |
CN107576966A (en) * | 2017-10-17 | 2018-01-12 | 云南电网有限责任公司临沧供电局 | One kind is apart from method for early warning, apparatus and system |
CN107505331A (en) * | 2017-10-19 | 2017-12-22 | 厦门盈趣科技股份有限公司 | The dirty detecting system of laser head and method |
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