CN112495944A - Multi-dimensional insulator cleaning device - Google Patents
Multi-dimensional insulator cleaning device Download PDFInfo
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- CN112495944A CN112495944A CN202011359546.8A CN202011359546A CN112495944A CN 112495944 A CN112495944 A CN 112495944A CN 202011359546 A CN202011359546 A CN 202011359546A CN 112495944 A CN112495944 A CN 112495944A
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- sleeve
- cleaning device
- insulator cleaning
- connecting column
- laser head
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of insulator cleaning, in particular to a multi-dimensional insulator cleaning device which comprises a laser head, a rotating mechanism, a lifting mechanism and a horizontal conveying mechanism, wherein one end of the lifting mechanism is connected with the rotating mechanism, the other end of the lifting mechanism is connected with the horizontal conveying mechanism, and the laser head is connected with the horizontal conveying mechanism; the axial direction of the rotating mechanism and the lifting direction of the lifting mechanism are arranged in parallel. The invention can improve the operation convenience and the cleaning efficiency through flexible multi-dimensional movement.
Description
Technical Field
The invention relates to the technical field of insulator cleaning, in particular to a multi-dimensional insulator cleaning device.
Background
Most of the existing insulator cleaning modes are manual cleaning, point water washing is carried out, the workload is large, the automation degree is low, and the laser cleaning technology has the characteristics of no contact, no pollution, high efficiency and safety and can be applied to cleaning of insulators. At present, the flexibility degree of a laser head is low, the motion design is mainly single-track motion of a two-dimensional plane, a small amount of circular cleaning is realized on an annular track, but the insulator cleaning in a power system often needs flexible rotation of a laser device, particularly, the insulator cleaning device needs to move up and down when facing insulators with different heights, the insulator with a large surface area needs to rotate to scan, and the existing laser device is not enough for multi-dimensional cleaning of the insulator.
Chinese patent publication No. CN210160095U discloses a hand-held laser cleaning live-line equipment device, wherein a laser emits laser, the laser is transmitted to a laser emitting head through an optical cable, an operator holds an insulating operating rod and controls the emitting direction of the laser emitting head through a universal joint, thereby removing dirt on the insulator external insulation from multiple angles, the operator can operate the equipment without power failure, and the laser cleaning is utilized, so that the cleaning efficiency and quality can be further improved, and the labor intensity of the operator is greatly reduced.
But the degree of automation of above-mentioned scheme is low, and complex operation is not enough to satisfy and carry out quick, convenient multidimension degree to the insulator and wash.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a multi-dimensional insulator cleaning device, which can improve the operation convenience and the cleaning efficiency through flexible multi-dimensional movement.
In order to solve the technical problems, the invention adopts the technical scheme that:
the multi-dimensional insulator cleaning device comprises a laser head, a rotating mechanism, a lifting mechanism and a horizontal conveying mechanism, wherein one end of the lifting mechanism is connected with the rotating mechanism, the other end of the lifting mechanism is connected with the horizontal conveying mechanism, and the laser head is connected with the horizontal conveying mechanism; the axial direction of the rotating mechanism and the lifting direction of the lifting mechanism are arranged in parallel.
The invention relates to a multidimensional insulator cleaning device, which is characterized in that a lifting mechanism is used for controlling a laser head to move in the vertical direction, a horizontal conveying mechanism is used for controlling the laser head to move in the horizontal direction, a rotating mechanism is used for controlling the laser head to rotate, and the rotating mechanism, the lifting mechanism and the horizontal conveying mechanism are arranged to enable the laser head to move in a multidimensional way, so that the multidimensional cleaning requirement of insulators is met, and the cleaning efficiency is improved.
Preferably, the lifting mechanism comprises a first sleeve and a second sleeve in sliding fit with the first sleeve, and the first sleeve and the second sleeve are connected through a transmission mechanism; the first sleeve is connected with the rotating mechanism, and the second sleeve is connected with the horizontal conveying mechanism.
Preferably, the transmission mechanism comprises a first gear and a rack meshed with the first gear, the rack is fixedly connected with the inner wall of the second sleeve, and the first gear is connected with the inner wall of the first sleeve through a power mechanism.
Preferably, an elastic member for supporting the rack is connected in the first sleeve, and the elastic member is slidably connected with the rack. The arrangement of the elastic member can be used to provide a supporting and cushioning effect.
Preferably, a baffle plate for stabilizing the rotating mechanism is arranged in the first sleeve.
Preferably, the rotating mechanism comprises a support member, a first motor and a bearing; one end of the bearing is connected with the first motor, and the other end of the bearing is connected with the lifting mechanism; the first motor is connected with a support piece, and the bearing is inserted on the support piece.
Preferably, the horizontal conveying mechanism comprises a track, a connecting column and a sliding mechanism; one end of the connecting column abuts against the track through a sliding mechanism, and the other end of the connecting column is connected with the laser head; the track is connected with a lifting mechanism.
Preferably, the sliding mechanism comprises a pulley and a second motor connected with the pulley, and the pulley is rotatably connected with the bottom of the connecting column.
Preferably, the connecting column is slidably engaged with the rail. The setting of slip joint can prevent that the spliced pole from breaking away from with the track at the in-process that removes.
Preferably, the two sides of the track are provided with protrusions for clamping the connecting column, and the connecting column is provided with a concave part matched with the protrusions.
Compared with the prior art, the invention has the beneficial effects that:
elevating system is used for controlling the removal of laser head in vertical side, and the level transports the mechanism and is used for controlling the removal of laser head in the horizontal direction, and slewing mechanism is used for controlling the laser head and rotates, and through setting up slewing mechanism, elevating system, level transport mechanism and let the laser head can carry out the multidimension degree activity, satisfy the multidimension degree washing requirement of insulator, improve the cleaning efficiency.
Drawings
Fig. 1 is a schematic structural diagram of a multi-dimensional insulator cleaning device according to the present invention.
FIG. 2 is a schematic view of the track and the connecting column of the present invention.
Fig. 3 is a partial structural schematic view of the horizontal conveyance mechanism of the present invention.
Fig. 4 is a partial structural schematic view of the rotating mechanism of the present invention.
Fig. 5 is a schematic structural diagram of another embodiment of a multi-dimensional insulator cleaning device according to the present invention.
The graphic symbols are illustrated as follows:
1-a rotating mechanism, 11-a support member, 111-a support platform, 112-a housing, 12-a first motor, 13-a bearing, 14-a first battery pack, 15-a second gear, 16-a bayonet screw, 2-a lifting mechanism, 21-a first sleeve, 22-a second sleeve, 23-a transmission mechanism, 231-a first gear, 232-a rack, 233-a third motor, 234-a piston, 24-an elastic member, 25-a baffle, 3-a horizontal conveying mechanism, 31-a track, 311-a bulge, 32-a connecting column, 321-a depression, 33-a sliding mechanism, 331-a pulley, 332-a second motor, 333-a second battery pack, 4-a laser head, 5-an angle adjusting mechanism, 51-a third gear, 52-fourth gear.
Detailed Description
The present invention will be further described with reference to the following embodiments. Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not intended to indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms may be understood by those skilled in the art according to specific circumstances.
Example 1
As shown in fig. 1 to 4, a first embodiment of a multi-dimensional insulator cleaning device according to the present invention includes a laser head 4, and further includes a rotating mechanism 1, a lifting mechanism 2, and a horizontal conveying mechanism 3, wherein one end of the lifting mechanism 2 is connected to the rotating mechanism 1, the other end is connected to the horizontal conveying mechanism 3, and the laser head 4 is connected to the horizontal conveying mechanism 3; the axial direction of the rotating mechanism 1 and the lifting direction of the lifting mechanism 2 are arranged in parallel.
In addition, the lifting mechanism 2 comprises a first sleeve 21 and a second sleeve 22 in sliding fit with the first sleeve 21, and the first sleeve 21 and the second sleeve 22 are connected through a transmission mechanism 23; the first sleeve 21 is connected to the turning mechanism 1, and the second sleeve 22 is connected to the horizontal carrying mechanism 3. The transmission mechanism 23 includes a first gear 231 and a rack 232 engaged with the first gear 231, the rack 232 is fixedly connected with the inner wall of the second sleeve 22 through a piston 234, and the first gear 231 is connected with the inner wall of the first sleeve 21 through a power mechanism. In this embodiment, the power mechanism is a third motor 233, a base of the third motor 233 is fixedly connected to an inner wall of the first sleeve 21, and an output shaft of the third motor 233 is connected to the first gear 231 and is fixed by a triangular threaded screw; in this embodiment, the third motor is a YZR200S stepping motor.
Specifically, the elastic member 24 for supporting the rack 232 is connected to the first sleeve 21, and the elastic member 24 is slidably connected to the rack 232. As shown in fig. 1, in the embodiment, the elastic member 24 is a spring plate, two ends of the spring plate are both fixedly connected to the inner wall of the first sleeve 21, a groove for slidably engaging with the rack 232 is formed in the spring plate, and the rack 232 is located in the groove. In this embodiment, the rack 232 is an insulated rack.
In addition, the rotating mechanism 1 comprises a support 11, a first motor 12 and a bearing 13; one end of the bearing 13 is connected with an output shaft of the first motor 12, and the other end is connected with the lifting mechanism 2; the first motor 12 is connected to the support member 11, and the bearing 13 is inserted into the support member 11. As shown in fig. 1 and 4, in the present embodiment, the supporting member 11 includes a supporting platform 111 and a casing 112 connected below the supporting platform 111, the first motor 12 is fixedly connected in the casing 112, a through hole is formed in the middle of the supporting platform 111, and the bearing 13 passes through the through hole and then is connected with the inner bottom of the first sleeve 21 through a bayonet screw 16; the position of the bearing 13 corresponding to the through hole is sleeved with a rubber ring for preventing unnecessary abrasion between the bearing 13 and the supporting platform 111. Also disposed within the housing 112 is a first battery pack 14 electrically connected to the first electric machine 12. Specifically, as shown in fig. 4, the first motor 12 is engaged with the bearing 13 through a second gear 15 and then fixed through a bayonet screw 16; in this embodiment, ZD1221 motor is used as the first motor 12.
Furthermore, a stop 25 for stabilizing the rotating mechanism 1 is provided at an end of the first sleeve 21 adjacent to the rotating mechanism 1. As shown in fig. 1, in this embodiment, two ends of the baffle 25 are fixedly connected to the inner wall of the first sleeve 21, and the bearing 13 is connected to the lower surface of the baffle 25 for stabilizing the rotating mechanism 1.
In addition, as shown in fig. 1 and 2, the horizontal conveyance mechanism 3 includes a rail 31, a connection column 32, and a slide mechanism 33; one end of the connecting column 32 is abutted against the track 31 through a sliding mechanism 33, and the other end is connected with the laser head 4; the rail 31 is connected to the lifting mechanism 2. Specifically, as shown in fig. 1, the bottom of the rail 31 is connected to the second sleeve 22 in this embodiment; the connecting posts 32 are insulating posts.
The sliding mechanism 33 includes a pulley 331 and a second motor 332 connected to the pulley 331, and the pulley 331 is rotatably connected to the bottom of the connecting column 32. In this embodiment, a second battery set 333 is arranged in the laser head 4, and the second battery set 333 is electrically connected with the second motor 332; the second motor 332 is a YZR275S stepping motor.
Furthermore, the connecting column 32 is slidably engaged with the rail 31. Specifically, as shown in fig. 3, two sides of the rail 31 are provided with protrusions 311 for clamping the connection post 32, and the connection post 32 is provided with recesses 321 matching with the protrusions 311.
Example 2
The present embodiment is similar to embodiment 1, except that, as shown in fig. 5, the multi-dimensional insulator cleaning apparatus in the present embodiment further includes an angle adjusting mechanism 5 connected between the horizontal conveying mechanism 3 and the laser head 4, specifically, the angle adjusting mechanism 5 is connected between the connecting column 32 and the laser head 4. The angle adjusting mechanism 5 comprises a third gear 51 and a fourth gear 52 meshed with the third gear 51, the fourth gear 52 is connected with a fourth motor, the third gear 51 is fixedly connected with the bottom of the laser head 4, and the fourth gear 52 is rotatably connected with the inner wall of the connecting column 32; the end of the connecting column 32 close to the laser head 4 is a cambered surface. The fourth gear 52 is controlled to rotate by the fourth motor, and the third gear 51 and the laser head 4 connected with the third gear 51 are driven to swing, so that the effect of adjusting the angle of the laser head 4 is achieved.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. The multi-dimensional insulator cleaning device comprises a laser head (4), and is characterized by further comprising a rotating mechanism (1), a lifting mechanism (2) and a horizontal conveying mechanism (3), wherein one end of the lifting mechanism (2) is connected with the rotating mechanism (1), the other end of the lifting mechanism is connected with the horizontal conveying mechanism (3), and the laser head (4) is connected with the horizontal conveying mechanism (3); the axial direction of the rotating mechanism (1) and the lifting direction of the lifting mechanism (2) are arranged in parallel.
2. The multidimensional insulator cleaning device according to claim 1, wherein the lifting mechanism (2) comprises a first sleeve (21) and a second sleeve (22) in sliding fit with the first sleeve (21), and the first sleeve (21) and the second sleeve (22) are connected through a transmission mechanism (23); the first sleeve (21) is connected with the rotating mechanism (1), and the second sleeve (22) is connected with the horizontal conveying mechanism (3).
3. The multidimensional insulator cleaning device according to claim 2, wherein the transmission mechanism (23) comprises a first gear (231) and a rack (232) engaged with the first gear (231), the rack (232) is fixedly connected with the inner wall of the second sleeve (22), and the first gear (231) is connected with the inner wall of the first sleeve (21) through a power mechanism.
4. The multidimensional insulator cleaning device according to claim 3, wherein an elastic member (24) for supporting the rack (232) is connected in the first sleeve (21), and the elastic member (24) is slidably connected with the rack (232).
5. The multidimensional insulator cleaning device according to claim 2, wherein a baffle (25) for stabilizing the rotating mechanism (1) is arranged in the first sleeve (21).
6. The multidimensional insulator cleaning device according to claim 1, wherein the rotating mechanism (1) comprises a support (11), a first motor (12), a bearing (13); one end of the bearing (13) is connected with the first motor (12), and the other end of the bearing is connected with the lifting mechanism (2); the first motor (12) is connected with a support piece (11), and the bearing (13) is inserted on the support piece (11).
7. The multidimensional insulator cleaning device according to claim 1, wherein the horizontal conveying mechanism (3) comprises a track (31), a connecting column (32) and a sliding mechanism (33); one end of the connecting column (32) is abutted against the track (31) through a sliding mechanism (33), and the other end of the connecting column is connected with the laser head (4); the track (31) is connected with the lifting mechanism (2).
8. The multidimensional insulator cleaning device according to claim 7, wherein the sliding mechanism (33) comprises a pulley (331) and a second motor (332) connected with the pulley (331), and the pulley (331) is rotatably connected with the bottom of the connecting column (32).
9. The multidimensional insulator cleaning device according to claim 7, wherein the connecting column (32) is slidably clamped with the rail (31).
10. The cleaning device for the multi-dimensional insulator is characterized in that two sides of the rail (31) are provided with protrusions (311) used for clamping a connecting column (32), and the connecting column (32) is provided with recesses (321) matched with the protrusions (311).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011359546.8A CN112495944A (en) | 2020-11-27 | 2020-11-27 | Multi-dimensional insulator cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011359546.8A CN112495944A (en) | 2020-11-27 | 2020-11-27 | Multi-dimensional insulator cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112495944A true CN112495944A (en) | 2021-03-16 |
Family
ID=74967952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011359546.8A Pending CN112495944A (en) | 2020-11-27 | 2020-11-27 | Multi-dimensional insulator cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112495944A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6189473B1 (en) * | 1998-02-23 | 2001-02-20 | Remote Tools, Inc. | Contour-following apparatus for cleaning surfaces |
| CN1775381A (en) * | 2005-11-24 | 2006-05-24 | 上海交通大学 | Two-stage lifting superhigh voltage hot-line cleaning robot |
| CN201419168Y (en) * | 2009-04-03 | 2010-03-10 | 薛春玉 | Dry ice cleaning car |
| CN104786999A (en) * | 2015-04-20 | 2015-07-22 | 谭建忠 | Automatic all-dimensional cleaning device for bottoms of locomotives |
| CN106807693A (en) * | 2017-02-14 | 2017-06-09 | 南通大学 | A kind of laser clears up the method and apparatus of electric power system insulator |
-
2020
- 2020-11-27 CN CN202011359546.8A patent/CN112495944A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6189473B1 (en) * | 1998-02-23 | 2001-02-20 | Remote Tools, Inc. | Contour-following apparatus for cleaning surfaces |
| CN1775381A (en) * | 2005-11-24 | 2006-05-24 | 上海交通大学 | Two-stage lifting superhigh voltage hot-line cleaning robot |
| CN201419168Y (en) * | 2009-04-03 | 2010-03-10 | 薛春玉 | Dry ice cleaning car |
| CN104786999A (en) * | 2015-04-20 | 2015-07-22 | 谭建忠 | Automatic all-dimensional cleaning device for bottoms of locomotives |
| CN106807693A (en) * | 2017-02-14 | 2017-06-09 | 南通大学 | A kind of laser clears up the method and apparatus of electric power system insulator |
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Application publication date: 20210316 |
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| RJ01 | Rejection of invention patent application after publication |