CN106670928B - A kind of full-automatic idler wheel sander - Google Patents
A kind of full-automatic idler wheel sander Download PDFInfo
- Publication number
- CN106670928B CN106670928B CN201710036536.2A CN201710036536A CN106670928B CN 106670928 B CN106670928 B CN 106670928B CN 201710036536 A CN201710036536 A CN 201710036536A CN 106670928 B CN106670928 B CN 106670928B
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- Prior art keywords
- component
- rack
- idler wheel
- plate
- traversing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a kind of full-automatic idler wheel sanders, including automatic charging machine and rack, it is provided with Switch of working position component and 4 stations in rack, the loading assemblies coordinated with Switch of working position component, sanding component, detection components and discharging waste discharge component are disposed on 4 stations;The automatic charging machine coordinates with loading assemblies;The full-automatic idler wheel sander of the present invention, coordinated by automatic charging machine and loading assemblies, realize automatic charging, and idler wheel is subjected to station conversion by Switch of working position component, pass through sanding component successively and carry out sanding and polishing, whether detect product by detection components qualified, and qualified products and substandard product are classified discharging by discharging waste discharge component, the automation following process detection for realizing idler wheel production, reduces human cost, improves processing efficiency.
Description
Technical field
The present invention relates to a kind of full-automatic idler wheel sanders.
Background technology
Idler wheel needs to carry out sanding and polishing after producing, it is also necessary to and it is detected, underproof product is selected,
It remains to handle;In the prior art, all it is that the idler wheel produced first is taken into sanding and polishing on sander by worker, is then taking
It is detected in detection machine, and carries out manual sort, cumbersome, processing efficiency is low, time-consuming and laborious.
Invention content
For the above technical problems, the purpose of the present invention is:Propose a kind of full-automatic idler wheel sander.
What technical solution of the invention was realized in:A kind of full-automatic idler wheel sander, including automatic charging machine
And rack, Switch of working position component and 4 stations are provided in rack, are disposed on 4 stations and are matched with Switch of working position component
Loading assemblies, sanding component, detection components and the discharging waste discharge component of conjunction;The automatic charging machine coordinates with loading assemblies.
Preferably, the automatic charging machine includes supporting rack, and annulus frame is provided on supporting rack, is provided with and turns on annulus frame
Disk and its driving device, annulus frame are additionally provided with crossbeam, main guide plate and discharge port, are provided on crossbeam and put down plate;Idler wheel by
Driven by rotary disc, process puts down plate successively and main guide plate is sent to the loading assemblies of discharge outlet.
Preferably, the loading assemblies include feeding pedestal, and feeding pedestal is arranged in rack, is provided on feeding pedestal
Stock shelf is provided with conveyer belt and its driving device on stock shelf;Feeding sensor before being additionally provided on the stock shelf, it is rear on
Expect sensor and righting component.
Preferably, the Switch of working position component includes support for rotary disc, and support for rotary disc is arranged in rack, is set on support for rotary disc
It is equipped with support plate, changeover panel and rotating blade drive, 4 idler wheel conversion slots are provided on changeover panel.
Preferably, the sanding component includes mill component and moving assembly;The mill component is arranged in rack, mill
Disk component includes mill and mill driving device, is provided with dust excluding hood on mill, main dedusting connector is provided on dust excluding hood;Institute
It includes gripper assembly and traversing component to state moving assembly;The traversing component includes transversely-moving rack, and transversely-moving rack is arranged in rack, horizontal
It moves on frame and is provided with horizontal slide rail and traversing cylinder;The gripper assembly includes traversing plate, traversing plate and horizontal slide rail and traversing cylinder
Coordinate, matched jacking component, roller driving device and dust-blocking cover are provided on traversing plate.
Preferably, the detection components include detection connecting seat, and detection connecting seat is arranged in rack, detects on connecting seat
It is provided with vertical detection device, lateral detection device, hold down assembly and jacks component.
Preferably, the jacking component includes jacking cylinder and raising plate, and jacking cylinder drives the cunning of raising plate vertically
Rail slides, and the ejector pin coordinated with idler wheel is provided on raising plate.
Preferably, the discharging waste discharge component includes discharging pedestal, and discharging pedestal is arranged in rack, is set on discharging pedestal
It is equipped with unloading rack, conveyer belt and its driving device are provided on unloading rack, the front end of unloading rack is additionally provided with waste discharge flap, flap
Driving cylinder and stripper.
Due to the application of the above technical scheme, the present invention has following advantages compared with prior art:
The full-automatic idler wheel sander of the present invention is coordinated by automatic charging machine and loading assemblies, realizes automatic charging, and
Idler wheel is subjected to station conversion by Switch of working position component, passes through sanding component successively and carries out sanding and polishing, examined by detection components
It whether qualified surveys product, and qualified products and substandard product classification discharging is realized by idler wheel life by discharging waste discharge component
The automation following process of production detects, and reduces human cost, improves processing efficiency.
Description of the drawings
Technical scheme of the present invention is further explained below in conjunction with the accompanying drawings:
Attached drawing 1 is a kind of stereogram of full-automatic idler wheel sander of the present invention;
Attached drawing 2 is the stereogram of automatic charging machine of the present invention;
Attached drawing 3 is the stereogram of loading assemblies of the present invention;
Attached drawing 4 is the stereogram of Switch of working position component of the present invention;
Attached drawing 5 is the stereogram of sanding component of the present invention;
Attached drawing 6 is the stereogram of moving assembly of the present invention;
Attached drawing 7 is the stereogram of detection components of the present invention;
Attached drawing 8 is the stereogram of discharging waste discharge component of the present invention.
Specific implementation mode
Illustrate the present invention below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of full-automatic idler wheel sander of the present invention, including automatic charging machine 1 and rack 2, machine
Switch of working position component 3, loading assemblies 4, sanding component 5, detection components 6 and discharging waste discharge component 7 are provided on frame 2;Idler wheel work
Part passes through automatic charging machine 1, loading assemblies 4, Switch of working position component 3, sanding component 5, detection components 6 and discharging waste discharge group successively
Part 7;It is additionally provided with touch control operation panel in rack 2, the parameters in processing can be set by touch control operation panel
It is fixed.
As shown in Fig. 2, the automatic charging machine 1 includes supporting rack 11, annulus frame 12, annulus frame are provided on supporting rack 11
Turntable 13 is provided on 12, turntable 13 is driven by it device driving rotation, and the downside of turntable 13 is additionally provided with rotation stop pin 19;It is described
It is additionally provided with crossbeam 14, main guide plate 15, adjusting bracket 18 and discharge port on annulus frame 12, is provided on crossbeam 14 and puts down 16 He of plate
Secondary guide plate 17, main guide plate 15 are erected at the upside of turntable 13 by adjusting bracket 18, can by adjusting bracket 18 to dominate to
The position of plate 15 is adjusted.
When feeding, a large amount of idler wheel workpiece can be directly poured on turntable 13, rotation stop pin 19 is retracted, driving device band turn
Disk 13 rotates, and as turntable 13 rotates, the idler wheel workpiece on turntable 13, which can pass through, puts down plate 16, and the idler wheel of standing is made to be laid flat, secondary
Guide plate 17 is included the idler wheel workpiece put down at plate 16 is reached in a certain range, and workpiece is avoided to run chaotically;Rolling after being laid flat
It takes turns workpiece to be oriented to by main guide plate 15, send to the discharge outlet of annulus frame 12.
As shown in figure 3, the loading assemblies 4 include feeding pedestal 41, feeding pedestal 41 is arranged in rack 2, feeding bottom
It is provided with stock shelf 42 on seat 41, conveyer belt and its driving device are provided on stock shelf 42;The stock shelf 42 is from front to back
It is disposed with preceding feeding sensor 43, righting component 45 and rear feeding sensor 44, the induction end of preceding feeding sensor 43 is set
It sets in the top of first scroll wheel positions in conveyer belt front end, righting component 45 is arranged at the idler wheel of conveyer belt front end second, after
Feeding sensor 44 is located at the rear side of stock shelf 42.
The rear end of the stock shelf 42 and the discharge port of automatic charging machine 1 coordinate, automatic charging machine 1 by idler wheel workpiece send to
On the conveyer belt of stock shelf 42, conveyer belt is sent idler wheel workpiece to front end by rear end, passes through feeding sensor 44, righting later successively
Component 45 and preceding feeding sensor 43, righting component 45 are symmetrical arranged in the left and right sides of stock shelf 42, and idler wheel workpiece is made to keep
In the middle of conveyer belt.
As shown in figure 4, the Switch of working position component 3 includes support for rotary disc 31, support for rotary disc 31 is arranged in rack 2, turns
Support plate 32, changeover panel 33 and rotating blade drive 34 are provided on disc carrier 31, changeover panel 33 is rotatably arranged on support plate 32
On, and driven and rotated by rotating blade drive 34,4 idler wheel conversion slots are provided on changeover panel 33, idler wheel conversion slot, which is located at, to be turned
The opposite side in dynamic direction is provided with escape groove 36, and escape groove 36 quickly passes in and out idler wheel convenient for idler wheel workpiece and converts slot;First to
The armlet 35 of 3/4ths circular ring shapes is provided between four rolling conversion slot, armlet 35 is fitted in support plate 32 and conversion
The outside portion of disk 33 needs idler wheel workpiece removing idler wheel since the corresponding station of second idler wheel conversion slot is polishing station
Slot is converted, therefore, armlet 35 is provided with evacuation notch at second idler wheel conversion slot, and when changeover panel 33 rotates, armlet 35 can
To prevent idler wheel workpiece from sliding.
When work, rotating blade drive 34 drives changeover panel 33 to rotate, and changeover panel 33 drives the idler wheel in idler wheel conversion slot
The switching for carrying out station makes idler wheel workpiece be originated by loading assemblies 4, discharging is reached after sanding component 5 and detection components 6
At waste discharge component 7.
As seen in figs. 5-6, the sanding component 5 includes mill component and moving assembly 8;The mill component is arranged in machine
On frame 2, mill component includes mill and mill driving device 51, is provided with dust excluding hood 52 on mill, is provided on dust excluding hood 52
Main dedusting connector 53.
The moving assembly 8 includes gripper assembly and traversing component;The traversing component includes transversely-moving rack 81, transversely-moving rack 81
It is arranged in rack 2, is provided with horizontal slide rail, traversing cylinder 82 and lead screw transmission mechanism on transversely-moving rack 81, in lead screw transmission mechanism
It is provided with preceding velocity sensor 91, medium velocity sensor 92 and rear velocity sensor 93;The gripper assembly includes traversing plate 83,
Transversely sliding rail coordinates traversing plate 83 with lead screw transmission mechanism and traversing cylinder 82, and matched jacking group is provided on traversing plate 83
Part, roller driving device 84 and dust-blocking cover 85, dust-blocking cover 85 is arranged to be arranged on the side of idler wheel and mill cooperation, dust-blocking cover 85
There are secondary dedusting connector 86, main dedusting connector 53 and secondary dedusting connector 86 to be all connected to external dust removal machine;The jacking group
Part includes jacking cylinder 88 and raising plate 89, and jacking cylinder 88 drives the sliding rail of raising plate 89 vertically to slide, on raising plate 89
It is provided with the ejector pin coordinated with idler wheel.
When work, jacking cylinder 88 drives ejector pin to coordinate with the race on the downside of idler wheel, and the idler wheel on changeover panel 33 is converted
Idler wheel in slot jacks up, and so that the race on the upside of idler wheel is coordinated with roller driving device 84, drives lead screw to pass by traversing cylinder 82 later
Motivation structure is traversing at sanding component 5 backward by entire gripper assembly;During traversing, when by preceding velocity sensor 91,
System control accelerates movement, reduces speed now after reaching medium velocity sensor 92, stops at velocity sensor 93 after finally reaching;It
Rear roller driving device 84 drives idler wheel rotation, mill driving device 51 to be rotated with movable grinding disc, is ground polishing to idler wheel, together
When outside dust removal machine work;After the completion of polishing, idler wheel is returned in idler wheel conversion slot by moving assembly 8.
As shown in fig. 7, the detection components 6 include detection connecting seat 61, detection connecting seat 61 is arranged in rack 2, inspection
It surveys on connecting seat 61 and is provided with vertical detection device 62, cross moving track plate 65, lateral detection device 63, holds down assembly and jacking group
Part;The vertical detection device 62 is transversely slidably arranged on cross moving track plate 65;It is described to hold down assembly comprising 64 He of pressing plate
Pressing plate driving device is provided with the guide groove coordinated with vertical detection device 62 on pressing plate 64;The jacking component includes jacking
Cylinder 68 and raising plate 69 are provided with ejector pin on raising plate 69.
When work, jacking cylinder 68 drives ejector pin to coordinate with the race on the downside of idler wheel, and the idler wheel of corresponding station is converted slot
In idler wheel jack up, while pressing plate 64 pushes, and idler wheel is fixed, and vertical detection device 62 is slided along cross moving track plate 65 and guide groove
Move on the upside of idler wheel, vertically idler wheel be detected, lateral detection device 63 corresponds to the side of idler wheel, transversely to idler wheel into
Row detection, system log data after the completion of detection, each component are retracted, and idler wheel is taken to next station by changeover panel 33.
As shown in figure 8, the discharging waste discharge component 7 includes discharging pedestal 71, discharging pedestal 71 is arranged in rack 2, unloads
It is provided with unloading rack 72 on material pedestal 71, conveyer belt and its driving device are provided on unloading rack 72, the front end of unloading rack 72 is also
It is provided with waste discharge flap 73, flap driving cylinder 74 and stripper 75, the length of waste discharge flap 73 is more than the width of conveyer belt, discharging
The outer end of plate 75 tilts down setting.
When detection components 6 detect underproof idler wheel, flap driving cylinder 74 drives waste discharge flap 73 to rotate, and makes waste discharge
Flap 73 blocks the path of idler wheel on a moving belt, and idler wheel is made to be slid from stripper 75 to the dumps of wastes;And when detecting qualified, waste discharge
Flap 73 resets, and idler wheel normally advances along conveyer belt, send into qualified products heap.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar can understand present disclosure and be implemented, and it is not intended to limit the scope of the present invention, all according to the present invention
Equivalent change or modification made by Spirit Essence should all cover within the scope of the present invention.
Claims (1)
1. a kind of full-automatic idler wheel sander, it is characterised in that:Including automatic charging machine(1)And rack(2), rack(2)On set
It is equipped with Switch of working position component(3)With 4 stations, it is disposed with and Switch of working position component on 4 stations(3)The feeding group of cooperation
Part(4), sanding component(5), detection components(6)With discharging waste discharge component(7);The automatic charging machine(1)With loading assemblies(4)
Cooperation;The automatic charging machine(1)Including supporting rack(11), supporting rack(11)On be provided with annulus frame(12), annulus frame(12)
On be provided with turntable(13)And its driving device, annulus frame(12)It is additionally provided with crossbeam(14), main guide plate(15)And discharge port,
Crossbeam(14)On be provided with and put down plate(16);Idler wheel is by turntable(13)It drives, successively by putting down plate(16)With main guide plate
(15)It send to the loading assemblies of discharge outlet(4);The loading assemblies(4)Including feeding pedestal(41), feeding pedestal(41)If
It sets in rack(2)On, feeding pedestal(41)On be provided with stock shelf(42), stock shelf(42)On be provided with conveyer belt and its driving
Device;The stock shelf(42)On be additionally provided with before feeding sensor(43), rear feeding sensor(44)With righting component(45);
The Switch of working position component(3)Including support for rotary disc(31), support for rotary disc(31)It is arranged in rack(2)On, support for rotary disc(31)
On be provided with support plate(32), changeover panel(33)And rotating blade drive(34), changeover panel(33)On be provided with the conversion of 4 idler wheels
Slot;The sanding component(5)Including mill component and moving assembly(8);The mill component is arranged in rack(2)On, mill
Component includes mill and mill driving device(51), dust excluding hood is provided on mill(52), dust excluding hood(52)On be provided with master remove
Dirt connector(53);The moving assembly(8)Including gripper assembly and traversing component;The traversing component includes transversely-moving rack
(81), transversely-moving rack(81)It is arranged in rack(2)On, transversely-moving rack(81)On be provided with horizontal slide rail and traversing cylinder(82);The folder
It includes traversing plate to take component(83), traversing plate(83)With horizontal slide rail and traversing cylinder(82)Cooperation, traversing plate(83)On be provided with
Matched jacking component, roller driving device(84)And dust-blocking cover(85);The detection components(6)Including detection connecting seat
(61), detect connecting seat(61)It is arranged in rack(2)On, detect connecting seat(61)On be provided with vertical detection device(62), it is horizontal
To detection device(63), hold down assembly and jack component;The jacking component includes jacking cylinder(68,88)And raising plate(69,
89), jacking cylinder(68,88)Drive raising plate(69,89)Sliding rail sliding vertically, raising plate(69,89)On be provided with
The ejector pin of idler wheel cooperation;The discharging waste discharge component(7)Including discharging pedestal(71), discharging pedestal(71)It is arranged in rack(2)
On, discharging pedestal(71)On be provided with unloading rack(72), unloading rack(72)On be provided with conveyer belt and its driving device, unloading rack
(72)Front end be additionally provided with waste discharge flap(73), flap driving cylinder(74)And stripper(75).
Priority Applications (1)
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CN201710036536.2A CN106670928B (en) | 2017-01-18 | 2017-01-18 | A kind of full-automatic idler wheel sander |
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CN201710036536.2A CN106670928B (en) | 2017-01-18 | 2017-01-18 | A kind of full-automatic idler wheel sander |
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CN106670928A CN106670928A (en) | 2017-05-17 |
CN106670928B true CN106670928B (en) | 2018-09-18 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107416485A (en) * | 2017-05-27 | 2017-12-01 | 江苏本格自动化科技有限公司 | A kind of feeder of stator coil production line |
CN107398767A (en) * | 2017-08-06 | 2017-11-28 | 长沙达豪机械设备有限公司 | Automatic precision rabbeting machine |
CN110695815B (en) * | 2019-10-23 | 2021-08-10 | 万秀芬 | Automatic polishing and discharging equipment for T-shaped guide rail |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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US7011567B2 (en) * | 2004-02-05 | 2006-03-14 | Robert Gerber | Semiconductor wafer grinder |
CN103567821A (en) * | 2013-11-05 | 2014-02-12 | 明珠科技有限公司 | Full-automatic drill grinder |
CN104907225A (en) * | 2015-06-17 | 2015-09-16 | 肖根福罗格注胶技术(苏州工业园区)有限公司 | Automatic turntable glue injection system and glue injection detection method thereof |
CN205309725U (en) * | 2016-01-12 | 2016-06-15 | 昆山茂高塑胶科技有限公司 | Plastics bottle lid gasket machine of packing |
CN205572100U (en) * | 2016-02-24 | 2016-09-14 | 中山市华拓电子设备有限公司 | Burnishing machine in kettle |
CN205837833U (en) * | 2016-06-20 | 2016-12-28 | 浙江德美轴承有限公司 | A kind of centrifugal turntable feeder |
CN106112742B (en) * | 2016-08-27 | 2018-03-20 | 江苏宏宝优特管业制造有限公司 | A kind of vehicle cam central siphon sanding apparatus |
CN206415998U (en) * | 2017-01-18 | 2017-08-18 | 苏州市爱司特塑胶五金有限公司 | A kind of full-automatic roller sander |
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